Research Article
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Year 2020, Volume: 38 Issue: 4, 1811 - 1823, 05.10.2021

Abstract

References

  • [1] Ioza, D.L. and Leith, D. (1989) Effect of cyclone dimensions on gas flow pattern and collection efficiency. Aerosol Science and Technology, 10, 491-500.
  • [2] Elsayed, K. and Lacor, C. (2010) The effect of vortex finder diameter on cyclone separator performance and flow field. 5th European Conference on Computational Fluid Dynamics, Lisbon, Portugal.
  • [3] Elsayed, K. and Lacor, C. (2011) Numerical modeling of the flow field and performance in cyclones of different cone-tip diameters, Computers & Fluids, 51, 44-59.
  • [4] Stairmand, C.J. (1951) The design and performance of cyclone separators, Transaction of the. Institution of Chemical Engineers, 29, 356-383.
  • [5] Lapple, C.E. (1951) Processes use many collector types, Chemical Engineering, 58, 144-151.
  • [6] Hoffmann, A.C., van Santen, A. and Allen, R.W.K. (1992) Effects of geometry and solid loading on the performance of gas cyclones, Powder Technology, 70, 83-91.
  • [7] Yetilmezsoy, K. (2005) Optimization using prediction models: Air cyclones' body diameter/pressure drop, Filtration & Seperation, 42(10), 32-35.
  • [8] Brar, L.S., Sharma, R.P. and Elsayed, K. (2015) The effect of the cyclone length on the performance of Stairmand high-efficiency cyclone, Powder Technology, 286, 668-677.
  • [9] Demir, S., Karadeniz, A. and Aksel, M. (2016) Effects of cylindrical and conical heights on pressure and velocity fields in cyclones, Powder Technology, 295, 209-217.
  • [10] Misiulia, D., Andersson, A.G. and Lundström, T.S. (2017) Effects of the inlet angle on the collection efficiency of a cyclone with helical-roof inlet, Powder Technology, 305, 48-55.
  • [11] Pei, B., Yang, L., Dong, K., Jiang, Y., Du, X. and Wang, B. (2017) The effects of cross-shaped vortex finder on the performance of cyclone separator, Powder Technology, 313, 135-144.
  • [12] Wasilewski, M. and Brar, L.S. (2017) Optimization of the geometry of cyclone separators in clinker burning process: A case study, Powder Technology, 313, 293-302.
  • [13] Hoekstra, A.J., Derksen, J.J. and van der Akker, H.E.A. (1999) An experimental and numerical study of turbulent swirling flow in gas cyclones, Chemical Engineering Science, 51, 2055-2065.
  • [14] Xiang, R., Park, S.H. and Lee, K.W. (2001) Effects of cone dimension on cyclone performance, Journal of Aerosol Science, 32(4), 549-561.
  • [15] Lim, K.S., Kim, H.S. and Lee, K.W. (2004) Characteristics of the collection efficiency for a cyclone with different vortex finder shapes, Journal of Aerosol Science, 35(6), 743-754.
  • [16] Raoufi, A., Shams, M., Farzaneh, M. and Ebrahimi, R. (2008) Numerical simulation an optimization of fluid flow in cyclone vortex finder, Chemical Engineering and Processing: Process Intensification, 47(1), 128-137.
  • [17] Elsayed, K. and Lacor, C. (2010) Optimization of cyclone separator geometry for minimum pressure drop using mathematical models and CFD simulations, Chemical Engineering Science, 65, 6048-6058.
  • [18] Elsayed K. and Lacor C. (2011) The effect of cyclone inlet dimensions on the flow pattern and performance, Applied Mathemathical Modelling, 35, 1952-1968.
  • [19] Elsayed K. and Lacor C. (2011) Modeling, analysis and optimization of aircyclones using artificial neural network, response surface methodology and CFD simulation approaches, Powder Technology, 212, 115-133.
  • [20] Sun, X., Zhang, Z. and Chen, D.R. (2017) Numerical modeling of miniature cyclone, Powder Technology, 320, 325-339.
  • [21] Saltzman, B.E. and Hochstrasser, J.M. (1983) Design and performance of miniature cyclone for respirable aerosol sampling, Environmental Science & Technology, 17, 418-424.
  • [22] Moore, M.E. and Mcfarland, A.R. (1993) Performance modeling single-inlet aerosol sampling cyclone, Environmental Science & Technology, 27, 1842-1848.
  • [23] Kim, J.C. and Lee, K.W. (1990) Experimental study of particle collection by small cyclones, Aerosol Science and Technology, 12, 1003-1015.
  • [24] Zhu, Y. and Lee, K.W. (1999) Experimental study on small cyclones operating at high flowrates, Journal of Aerosol Science, 30, 1303-1315.
  • [25] Karadeniz, A. (2015) Effect of modifications on stairmand high efficiency type cyclone geometry on particle collection efficiency and pressure drop. MSc thesis, Yıldız Technical University, Graduate School of Natural and Applied Sciences, Istanbul, Turkey.
  • [26] Demir, S. (2014) A practical model for estimating cyclone pressure drop in cyclone separators: An experimental study, Powder Technology, 268, 329-338.
  • [27] Muschelknautz, E. (1972) Die berechnung von zyklonabscheidern für gase, Chemie Ingenieur Technik, 44, 63-71.
  • [28] Cortes, C. and Gil, A. (2007) Modeling the gas and particle flow inside cyclone separators, Progress in Energy and Combustion Science, 33, 409-452.
  • [29] Chen, J. and Shi, M. (2007) A universal model to calculate cyclone pressure drop, Powder Technology, 171, 184-191.

EXPERIMENTAL AND NUMERICAL INVESTIGATION OF THE EFFECTS OF VORTEX FINDER GEOMETRY ON CYCLONE PERFORMANCE

Year 2020, Volume: 38 Issue: 4, 1811 - 1823, 05.10.2021

Abstract

In this study, nine different vortex finders (VFs) were used for investigations on cyclone pressure drop and particle collection efficiency. The collection efficiencies dropped for larger and smaller vortex finder dimension (VFDs). The collection efficiency increased with increasing vortex finder lengths (VFL). This increase was more obvious and statistically meaningful for the smallest VFD. Pressure drop in cyclones were mainly a function of VFD and increased with decreasing VFD. These effects were also observed in Computational Fluid Dynamics (CFD) simulations. A performance map was built for the design of a VF optimized for the highest collection efficiency and the lowest pressure drop.
Based on the experimental results, a mathematical model was developed, and the nickel inhibition constants (KNi) were found to be 8.75 mg/L.

References

  • [1] Ioza, D.L. and Leith, D. (1989) Effect of cyclone dimensions on gas flow pattern and collection efficiency. Aerosol Science and Technology, 10, 491-500.
  • [2] Elsayed, K. and Lacor, C. (2010) The effect of vortex finder diameter on cyclone separator performance and flow field. 5th European Conference on Computational Fluid Dynamics, Lisbon, Portugal.
  • [3] Elsayed, K. and Lacor, C. (2011) Numerical modeling of the flow field and performance in cyclones of different cone-tip diameters, Computers & Fluids, 51, 44-59.
  • [4] Stairmand, C.J. (1951) The design and performance of cyclone separators, Transaction of the. Institution of Chemical Engineers, 29, 356-383.
  • [5] Lapple, C.E. (1951) Processes use many collector types, Chemical Engineering, 58, 144-151.
  • [6] Hoffmann, A.C., van Santen, A. and Allen, R.W.K. (1992) Effects of geometry and solid loading on the performance of gas cyclones, Powder Technology, 70, 83-91.
  • [7] Yetilmezsoy, K. (2005) Optimization using prediction models: Air cyclones' body diameter/pressure drop, Filtration & Seperation, 42(10), 32-35.
  • [8] Brar, L.S., Sharma, R.P. and Elsayed, K. (2015) The effect of the cyclone length on the performance of Stairmand high-efficiency cyclone, Powder Technology, 286, 668-677.
  • [9] Demir, S., Karadeniz, A. and Aksel, M. (2016) Effects of cylindrical and conical heights on pressure and velocity fields in cyclones, Powder Technology, 295, 209-217.
  • [10] Misiulia, D., Andersson, A.G. and Lundström, T.S. (2017) Effects of the inlet angle on the collection efficiency of a cyclone with helical-roof inlet, Powder Technology, 305, 48-55.
  • [11] Pei, B., Yang, L., Dong, K., Jiang, Y., Du, X. and Wang, B. (2017) The effects of cross-shaped vortex finder on the performance of cyclone separator, Powder Technology, 313, 135-144.
  • [12] Wasilewski, M. and Brar, L.S. (2017) Optimization of the geometry of cyclone separators in clinker burning process: A case study, Powder Technology, 313, 293-302.
  • [13] Hoekstra, A.J., Derksen, J.J. and van der Akker, H.E.A. (1999) An experimental and numerical study of turbulent swirling flow in gas cyclones, Chemical Engineering Science, 51, 2055-2065.
  • [14] Xiang, R., Park, S.H. and Lee, K.W. (2001) Effects of cone dimension on cyclone performance, Journal of Aerosol Science, 32(4), 549-561.
  • [15] Lim, K.S., Kim, H.S. and Lee, K.W. (2004) Characteristics of the collection efficiency for a cyclone with different vortex finder shapes, Journal of Aerosol Science, 35(6), 743-754.
  • [16] Raoufi, A., Shams, M., Farzaneh, M. and Ebrahimi, R. (2008) Numerical simulation an optimization of fluid flow in cyclone vortex finder, Chemical Engineering and Processing: Process Intensification, 47(1), 128-137.
  • [17] Elsayed, K. and Lacor, C. (2010) Optimization of cyclone separator geometry for minimum pressure drop using mathematical models and CFD simulations, Chemical Engineering Science, 65, 6048-6058.
  • [18] Elsayed K. and Lacor C. (2011) The effect of cyclone inlet dimensions on the flow pattern and performance, Applied Mathemathical Modelling, 35, 1952-1968.
  • [19] Elsayed K. and Lacor C. (2011) Modeling, analysis and optimization of aircyclones using artificial neural network, response surface methodology and CFD simulation approaches, Powder Technology, 212, 115-133.
  • [20] Sun, X., Zhang, Z. and Chen, D.R. (2017) Numerical modeling of miniature cyclone, Powder Technology, 320, 325-339.
  • [21] Saltzman, B.E. and Hochstrasser, J.M. (1983) Design and performance of miniature cyclone for respirable aerosol sampling, Environmental Science & Technology, 17, 418-424.
  • [22] Moore, M.E. and Mcfarland, A.R. (1993) Performance modeling single-inlet aerosol sampling cyclone, Environmental Science & Technology, 27, 1842-1848.
  • [23] Kim, J.C. and Lee, K.W. (1990) Experimental study of particle collection by small cyclones, Aerosol Science and Technology, 12, 1003-1015.
  • [24] Zhu, Y. and Lee, K.W. (1999) Experimental study on small cyclones operating at high flowrates, Journal of Aerosol Science, 30, 1303-1315.
  • [25] Karadeniz, A. (2015) Effect of modifications on stairmand high efficiency type cyclone geometry on particle collection efficiency and pressure drop. MSc thesis, Yıldız Technical University, Graduate School of Natural and Applied Sciences, Istanbul, Turkey.
  • [26] Demir, S. (2014) A practical model for estimating cyclone pressure drop in cyclone separators: An experimental study, Powder Technology, 268, 329-338.
  • [27] Muschelknautz, E. (1972) Die berechnung von zyklonabscheidern für gase, Chemie Ingenieur Technik, 44, 63-71.
  • [28] Cortes, C. and Gil, A. (2007) Modeling the gas and particle flow inside cyclone separators, Progress in Energy and Combustion Science, 33, 409-452.
  • [29] Chen, J. and Shi, M. (2007) A universal model to calculate cyclone pressure drop, Powder Technology, 171, 184-191.
There are 29 citations in total.

Details

Primary Language English
Journal Section Research Articles
Authors

Aykut Karadeniz This is me 0000-0002-9754-9088

Coşkun Ayvaz This is me 0000-0003-0052-0842

Selami Demir Demir This is me 0000-0002-8672-9817

Murat Aksel This is me 0000-0002-6456-4396

Arslan Saral This is me 0000-0001-5684-5449

Publication Date October 5, 2021
Submission Date June 29, 2020
Published in Issue Year 2020 Volume: 38 Issue: 4

Cite

Vancouver Karadeniz A, Ayvaz C, Demir SD, Aksel M, Saral A. EXPERIMENTAL AND NUMERICAL INVESTIGATION OF THE EFFECTS OF VORTEX FINDER GEOMETRY ON CYCLONE PERFORMANCE. SIGMA. 2021;38(4):1811-23.

IMPORTANT NOTE: JOURNAL SUBMISSION LINK https://eds.yildiz.edu.tr/sigma/