Research Article
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Year 2020, Volume: 38 Issue: 4, 1999 - 2011, 05.10.2021

Abstract

References

  • [1] Boulahem, K., Ben Salem, S. and Bessrour, J. (2018) Prediction model of ultimate tensile strength and investigation on microstructural characterization of friction stir welded AA2024-T3,The International Journal of Advanced Manufacturing Technology 95(1), 1473-1486.
  • [2] do Vale, N. L., Torres, E. A., Santos, T. F. d. A., Urtiga Filho, S. L. and dos Santos, J. F. (2018) Effect of the energy input on the microstructure and mechanical behavior of AA2024-T351 joint produced by friction stir welding,Journal of the Brazilian Society of Mechanical Sciences and Engineering 40(9), 467-481.
  • [3] Khodir, S. A., Shibayanagi, T. and Naka, M. (2006) Microstructure and Mechanical Properties of Friction Stir Welded AA2024-T3 Aluminum Alloy,Materials Transactions 47(1), 185-193.
  • [4] Genevois, C., Deschamps, A., Denquin, A. and Doisneau-cottignies, B. (2005) Quantitative investigation of precipitation and mechanical behaviour for AA2024 friction stir welds,Acta Materialia 53(8), 2447-2458.
  • [5] Di, S., Yang, X., Luan, G. and Jian, B. (2006). Comparative study on fatigue properties between AA2024-T4 friction stir welds and base materials. Materials Science and Engineering: A, 435-436, 389-395.
  • [6] Leonard, A. and Lockyer, S. (2003). Flaws in friction stir welds. In: The proceedings of the 4th international conference on Friction Stir Welding, Park City, UT.
  • [7] Birol, Y. and Kasman, S. (2013) Effect of Welding Parameters on the Microstructure and Strength of Friction Stir Weld Joints in Twin Roll Cast EN AW Al-Mn1Cu Plates,Journal of Materials Engineering and Performance 22(10), 3024-3033.
  • [8] Mao, Y., Ke, L., Liu, F., Huang, C., Chen, Y. and Liu, Q. (2015) Effect of welding parameters on microstructure and mechanical properties of friction stir welded joints of 2060 aluminum lithium alloy,The International Journal of Advanced Manufacturing Technology 81(5), 1419-1431.
  • [9] DeRose, J., Balkowiec, A., Michalski, J., Suter, T., Kurzydlowski, K. and Schmutz, P. (2013) Microscopic and macroscopic characterisation of an aerospace aluminium alloy (AA2024) In: DeRose, J., Suter, T., Hack, T., Adey, R.A. (Eds) Aluminium alloy corrosion of aircraft structures: Modelling and simulation, Billerica, WIT Press, 23-38.
  • [10] Lin, Y. C., Xia, Y.-C., Jiang, Y.-Q., Zhou, H.-M. and Li, L.-T. (2013) Precipitation hardening of 2024-T3 aluminum alloy during creep aging,Materials Science and Engineering: A 565, 420-429.
  • [11] Zhou, J., Xu, S., Huang, S., Meng, X., Sheng, J., Zhang, H., Li, J., Sun, Y., Boateng, E.A. (2016), Tensile Properties and Microstructures of a 2024-T351 Aluminum Alloy Subjected to Cryogenic Treatment,Metals 6(11), 10.
  • [12] Radutoiu, N., Alexis, J., Lacroix, L., Abrudeanu, M. and Petit, J. A. (2013), Study of the Influence of the Artificial Ageing Temperature on the AA2024 Alloy Microstructure,Key Engineering Materials 550, 115-125.
  • [13] Hasan, M. M., Ishak, M. and Rejab, M. R. M. (2017), Effect of backing material and clamping system on the tensile strength of dissimilar AA7075-AA2024 friction stir welds,The International Journal of Advanced Manufacturing Technology 91(9), 3991-4007.
  • [14] Yuqing, M., Liming, K., Fencheng, L., Yuhua, C. and Li, X. (2016) Investigations on temperature distribution, microstructure evolution, and property variations along thickness in friction stir welded joints for thick AA7075-T6 plates,The International Journal of Advanced Manufacturing Technology 86(1), 141-154.
  • [15] Kasman, Ş. and Ozan, S. (2018). Sürtünme karıştırma kaynağı ile birleştirilmiş bağlantılarda pim çakışmasının mekanik özellikler üzerine etkisi. Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 7(2), 917-928. [Effect of pin overlap on mechanical properties of friction stir welded joints. Nigde Omer Halisdemir University Journal of Engineering Sciences 7(2), 917-928].
  • [16] Kasman, Ş. and Ozan, S. (2019), Effects of overlapping formed via pin-offsetting on friction stir weldability of AA7075-T651 aluminum alloy,Journal of Mechanical Science and Technology 33(2), 819-828.
  • [17] Kasman, Ş. and Ozan, S. (2019), Effect of pin offset on the mechanical properties of friction stir welded AA 6013 aluminum alloy plates,Materialwissenschaft und Werkstofftechnik 50(12), 1511-1524.
  • [18] Kasman, Ş. and Ozan, S. (2019) AA7075/AA6013 alaşım çiftinin sürtünme karıştırma kaynağı ile birleştirilmesinde pim çakışmasının mekanik özellikler üzerine etkilerinin incelenmesi. Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 8(1), 436-446. [Investigation of the effects of pin overlap phenomenon on the mechanical properties of friction stir welded AA7075/AA6013 alloy couple,Nigde Omer Halisdemir University Journal of Engineering Sciences 8(1), 436-446].
  • [19] Kasman, Ş. (2019), Identification of the pin offset effect on the friction stir welding (FSW) via Taguchi – Grey relational analysis: A Case study for AA 7075 – AA 6013 alloys,Materialwissenschaft und Werkstofftechnik 50(11), 1364-1381.
  • [20] ASTM E8 / E8M-16ae1, Standard Test Methods for Tension Testing of Metallic Materials, ASTM International, West Conshohocken, PA, 2016, www.astm.org.
  • [21] ASTM E112-13, Standard Test Methods for Determining Average Grain Size, ASTM International, West Conshohocken, PA, 2013, www.astm.org.
  • [22] Hao, H. L., Ni, D. R., Huang, H., Wang, D., Xiao, B. L., Nie, Z. R. and Ma, Z. Y. (2013), Effect of welding parameters on microstructure and mechanical properties of friction stir welded Al–Mg–Er alloy,Materials Science and Engineering: A 559, 889-896.
  • [23] Gharbi, O., Jiang, D., Feenstra, D., Kairy, S., Wu, Y., Hutchinson, C. and Birbilis, N. (2018), Microstructure and corrosion properties of additively manufactured aluminium alloy AA2024, In: The proceedings of the 16th international aluminum alloys conference (ICAA16), Montreal.
  • [24] Badini, C., Marino, F. and Verné, E. (1995), Calorimetric study on precipitation path in 2024 alloy and its SiC composite,Materials Science and Engineering: A 191(1), 185-191.
  • [25] Dong, J.-h., Gao, C., Lu, Y., Han, J., Jiao, X.-d. and Zhu, Z.-x. (2017), Microstructural characteristics and mechanical properties of bobbin-tool friction stir welded 2024–T3 aluminum alloy,International Journal of Minerals, Metallurgy, and Materials 24(2), 171-178.
  • [26] Kasman, Ş. and Ozan, S. (2020) AA 2024-T351 Alüminyum Alaşımının Sürtünme Karıştırma Kaynağı ile Birleştirilmesinde Pim Kaydırmasının Mekanik Özellikler Üzerine Etkilerinin İncelenmesi, 3. Uluslararası Erciyes Bilimsel Araştırmalar Kongresi, 33, 9 Mayıs 2020, Kayseri, Türkiye.[Kasman, Ş. and Ozan, S. (2020) Investigation of the Effects of Pin Offset Phenomenon on the Mechanical Properties of Friction Stir Welded AA 2024-T351 Alloy, 3rd International Erciyes Conference on Scientific Research, 33, 9 May 2020, Kayseri, Turkey].

AN EXPERIMENTAL APPROACH FOR FRICTION STIR WELDING: A CASE STUDY FOR AA 2024 – T351

Year 2020, Volume: 38 Issue: 4, 1999 - 2011, 05.10.2021

Abstract

In this study, AA 2024-T351 aluminum alloy plates were butt-welded using friction stir welding process at a constant welding speed of 63 mm/min and tool rotational speed of 400 and 630 rpm. Two welding seams were overlapped via shifting the pin towards advancing side or retreating side. The effect of friction stir welding parameters on mechanical and microstructural properties were investigated. Microstructural investigations and micro-hardness measurements were performed on the transverse cross section of welded joints. The decrease in tensile strength is attributed to the increase in tool rotational speed, leading to an increase in frictional heat generation regardless of overlapping of weld seams. Consistent correlation between tool pin type and other process parameters was found to occur, revealing that the higher tensile strength values were obtained in case pentagonal shaped pin was used. It was revealed that tapered threaded pin profile was resulted in producing defective welded joints; defects, located in the stir zone, were found to be effective on deteriorating the mechanical properties of welded joints.

References

  • [1] Boulahem, K., Ben Salem, S. and Bessrour, J. (2018) Prediction model of ultimate tensile strength and investigation on microstructural characterization of friction stir welded AA2024-T3,The International Journal of Advanced Manufacturing Technology 95(1), 1473-1486.
  • [2] do Vale, N. L., Torres, E. A., Santos, T. F. d. A., Urtiga Filho, S. L. and dos Santos, J. F. (2018) Effect of the energy input on the microstructure and mechanical behavior of AA2024-T351 joint produced by friction stir welding,Journal of the Brazilian Society of Mechanical Sciences and Engineering 40(9), 467-481.
  • [3] Khodir, S. A., Shibayanagi, T. and Naka, M. (2006) Microstructure and Mechanical Properties of Friction Stir Welded AA2024-T3 Aluminum Alloy,Materials Transactions 47(1), 185-193.
  • [4] Genevois, C., Deschamps, A., Denquin, A. and Doisneau-cottignies, B. (2005) Quantitative investigation of precipitation and mechanical behaviour for AA2024 friction stir welds,Acta Materialia 53(8), 2447-2458.
  • [5] Di, S., Yang, X., Luan, G. and Jian, B. (2006). Comparative study on fatigue properties between AA2024-T4 friction stir welds and base materials. Materials Science and Engineering: A, 435-436, 389-395.
  • [6] Leonard, A. and Lockyer, S. (2003). Flaws in friction stir welds. In: The proceedings of the 4th international conference on Friction Stir Welding, Park City, UT.
  • [7] Birol, Y. and Kasman, S. (2013) Effect of Welding Parameters on the Microstructure and Strength of Friction Stir Weld Joints in Twin Roll Cast EN AW Al-Mn1Cu Plates,Journal of Materials Engineering and Performance 22(10), 3024-3033.
  • [8] Mao, Y., Ke, L., Liu, F., Huang, C., Chen, Y. and Liu, Q. (2015) Effect of welding parameters on microstructure and mechanical properties of friction stir welded joints of 2060 aluminum lithium alloy,The International Journal of Advanced Manufacturing Technology 81(5), 1419-1431.
  • [9] DeRose, J., Balkowiec, A., Michalski, J., Suter, T., Kurzydlowski, K. and Schmutz, P. (2013) Microscopic and macroscopic characterisation of an aerospace aluminium alloy (AA2024) In: DeRose, J., Suter, T., Hack, T., Adey, R.A. (Eds) Aluminium alloy corrosion of aircraft structures: Modelling and simulation, Billerica, WIT Press, 23-38.
  • [10] Lin, Y. C., Xia, Y.-C., Jiang, Y.-Q., Zhou, H.-M. and Li, L.-T. (2013) Precipitation hardening of 2024-T3 aluminum alloy during creep aging,Materials Science and Engineering: A 565, 420-429.
  • [11] Zhou, J., Xu, S., Huang, S., Meng, X., Sheng, J., Zhang, H., Li, J., Sun, Y., Boateng, E.A. (2016), Tensile Properties and Microstructures of a 2024-T351 Aluminum Alloy Subjected to Cryogenic Treatment,Metals 6(11), 10.
  • [12] Radutoiu, N., Alexis, J., Lacroix, L., Abrudeanu, M. and Petit, J. A. (2013), Study of the Influence of the Artificial Ageing Temperature on the AA2024 Alloy Microstructure,Key Engineering Materials 550, 115-125.
  • [13] Hasan, M. M., Ishak, M. and Rejab, M. R. M. (2017), Effect of backing material and clamping system on the tensile strength of dissimilar AA7075-AA2024 friction stir welds,The International Journal of Advanced Manufacturing Technology 91(9), 3991-4007.
  • [14] Yuqing, M., Liming, K., Fencheng, L., Yuhua, C. and Li, X. (2016) Investigations on temperature distribution, microstructure evolution, and property variations along thickness in friction stir welded joints for thick AA7075-T6 plates,The International Journal of Advanced Manufacturing Technology 86(1), 141-154.
  • [15] Kasman, Ş. and Ozan, S. (2018). Sürtünme karıştırma kaynağı ile birleştirilmiş bağlantılarda pim çakışmasının mekanik özellikler üzerine etkisi. Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 7(2), 917-928. [Effect of pin overlap on mechanical properties of friction stir welded joints. Nigde Omer Halisdemir University Journal of Engineering Sciences 7(2), 917-928].
  • [16] Kasman, Ş. and Ozan, S. (2019), Effects of overlapping formed via pin-offsetting on friction stir weldability of AA7075-T651 aluminum alloy,Journal of Mechanical Science and Technology 33(2), 819-828.
  • [17] Kasman, Ş. and Ozan, S. (2019), Effect of pin offset on the mechanical properties of friction stir welded AA 6013 aluminum alloy plates,Materialwissenschaft und Werkstofftechnik 50(12), 1511-1524.
  • [18] Kasman, Ş. and Ozan, S. (2019) AA7075/AA6013 alaşım çiftinin sürtünme karıştırma kaynağı ile birleştirilmesinde pim çakışmasının mekanik özellikler üzerine etkilerinin incelenmesi. Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 8(1), 436-446. [Investigation of the effects of pin overlap phenomenon on the mechanical properties of friction stir welded AA7075/AA6013 alloy couple,Nigde Omer Halisdemir University Journal of Engineering Sciences 8(1), 436-446].
  • [19] Kasman, Ş. (2019), Identification of the pin offset effect on the friction stir welding (FSW) via Taguchi – Grey relational analysis: A Case study for AA 7075 – AA 6013 alloys,Materialwissenschaft und Werkstofftechnik 50(11), 1364-1381.
  • [20] ASTM E8 / E8M-16ae1, Standard Test Methods for Tension Testing of Metallic Materials, ASTM International, West Conshohocken, PA, 2016, www.astm.org.
  • [21] ASTM E112-13, Standard Test Methods for Determining Average Grain Size, ASTM International, West Conshohocken, PA, 2013, www.astm.org.
  • [22] Hao, H. L., Ni, D. R., Huang, H., Wang, D., Xiao, B. L., Nie, Z. R. and Ma, Z. Y. (2013), Effect of welding parameters on microstructure and mechanical properties of friction stir welded Al–Mg–Er alloy,Materials Science and Engineering: A 559, 889-896.
  • [23] Gharbi, O., Jiang, D., Feenstra, D., Kairy, S., Wu, Y., Hutchinson, C. and Birbilis, N. (2018), Microstructure and corrosion properties of additively manufactured aluminium alloy AA2024, In: The proceedings of the 16th international aluminum alloys conference (ICAA16), Montreal.
  • [24] Badini, C., Marino, F. and Verné, E. (1995), Calorimetric study on precipitation path in 2024 alloy and its SiC composite,Materials Science and Engineering: A 191(1), 185-191.
  • [25] Dong, J.-h., Gao, C., Lu, Y., Han, J., Jiao, X.-d. and Zhu, Z.-x. (2017), Microstructural characteristics and mechanical properties of bobbin-tool friction stir welded 2024–T3 aluminum alloy,International Journal of Minerals, Metallurgy, and Materials 24(2), 171-178.
  • [26] Kasman, Ş. and Ozan, S. (2020) AA 2024-T351 Alüminyum Alaşımının Sürtünme Karıştırma Kaynağı ile Birleştirilmesinde Pim Kaydırmasının Mekanik Özellikler Üzerine Etkilerinin İncelenmesi, 3. Uluslararası Erciyes Bilimsel Araştırmalar Kongresi, 33, 9 Mayıs 2020, Kayseri, Türkiye.[Kasman, Ş. and Ozan, S. (2020) Investigation of the Effects of Pin Offset Phenomenon on the Mechanical Properties of Friction Stir Welded AA 2024-T351 Alloy, 3rd International Erciyes Conference on Scientific Research, 33, 9 May 2020, Kayseri, Turkey].
There are 26 citations in total.

Details

Primary Language English
Journal Section Research Articles
Authors

Şefika Kasman This is me 0000-0002-4722-9203

Sertan Ozan This is me 0000-0003-1932-8308

Publication Date October 5, 2021
Submission Date April 7, 2020
Published in Issue Year 2020 Volume: 38 Issue: 4

Cite

Vancouver Kasman Ş, Ozan S. AN EXPERIMENTAL APPROACH FOR FRICTION STIR WELDING: A CASE STUDY FOR AA 2024 – T351. SIGMA. 2021;38(4):1999-2011.

IMPORTANT NOTE: JOURNAL SUBMISSION LINK https://eds.yildiz.edu.tr/sigma/