OPTIMIZING THE COMPOSITION OF ELECTROPLATED NiCrAl COMPOSITE COATING
Year 2018,
Volume: 36 Issue: 3, 795 - 802, 01.09.2018
Kürşad Oğuz Oskay
Bilal Demirel
Abstract
NiCrAl composite coatings were obtained by electro-deposition under direct current (DC) conditions from a Watt’s bath containing suspended Cr, Al particles. Mathematical models were developed to simulate the electroplated composite coating. The models allow composition of the coatings to be predicted. The predicted values obtained were close to the experimental values, indicating the suitability of the models. The prediction made using Response Surface Method (RSM) was also supported by SEM photos. Three-dimensional surface plots were helpful for predicting results by performing only limited set of experiments.
References
- [1] Aruna S. T., Roy S., Sharma A., Savitha G., and Grips V. K. W. (2014) Cost-effective wear and oxidation resistant electrodeposited Ni – pumice coating, Surf. Coat. Technol., vol. 251, pp. 201–209.
- [2] Masoudi M., Hashim M., Kamari H. M., and Salit M. S. (2012) Fabrication and characterization of Ni–SiC–Cr nanocomposite coatings, Appl. Nanosci., vol. 3, no. 4, pp. 357–362.
- [3] Liu H. and Chen W. (2005) Electrodeposited Ni-Al composite coatings with high Al content by sediment co-deposition, Surf. Coatings Technol., vol. 191, no. 2–3, pp. 341–350.
- [4] Borkar T. and Harimkar S. P. (2011) Effect of electrodeposition conditions and reinforcement content on microstructure and tribological properties of nickel composite coatings, Surf. Coatings Technol., vol. 205, no. 17–18, pp. 4124–4134.
- [5] Vaezi M. R., Sadrnezhaad S. K., and Nikzad L. (2008) Electrodeposition of Ni–SiC nano-composite coatings and evaluation of wear and corrosion resistance and electroplating characteristics, Colloids Surfaces A Physicochem. Eng. Asp., vol. 315, no. 1–3, pp. 176–182.
- [6] Srivastava M., Siju, Balaraju J. N., and Ravisankar B. (2015) Development and High Temperature Property Evaluation of Ni-Co-Cr-Al Composite Electroforms, J. Mater. Eng. Perform., vol. 24, no. 5, pp. 1937–1944.
- [7] Ul-Hamid A., Dafalla H., Al-Yousef F., and Mohammed A. I. (2014) Microstructural study of NiCrAlY electrodeposits, Prot. Met. Phys. Chem. Surfaces, vol. 50, no. 5, pp. 679–687.
- [8] Bahamirian M. (2013) An Investigation on Effect of Bond Coat Replacement on Hot Corrosion Properties of Thermal Barrier Coatings, Iran. J. Mater. Sci. Eng., vol. 10, no. 3, pp. 12–21.
- [9] Bates B. L., Zhang L. Z., and Zhang,Y. (2015) Electrodeposition of Ni matrix composite coatings with embedded CrAlY particles, Surf. Eng., vol. 31, no. 3, pp. 202–208.
- [10] Haynes J. A., Ferber M. K., and Porter W. D. (2000) Thermal Cycling Behavior of Plasma-Sprayed Thermal Barrier Coatings with Various MCrAIX Bond Coats, J. Therm. Spray Technol., vol. 9, no. March, pp. 38–48.
- [11] Zhu C., Li P., and Wu X. Y. (2015) A study of the diffusion and pre-oxidation treatment on the formation of Al2O3 ceramic scale on
NiCrAlY bond-coat during initial oxidation process, Ceram. Int., vol. 42, pp. 7708–7716,.
- [12] Ajdelsztajn L., Tang F., Kim G. E., Provenzano V., and Schoenung J. M. (2005) Synthesis and Oxidation Behavior of Nanocrystalline
MCrAlY Bond Coatings, J. Therm. Spray Technol., vol. 14, no. 1, pp. 23–30.
- [13] Şahin Y. and Öksüz K. E. (2016) Tribological behavior of Al2O3/Al composite coating on γ-TiAl at elevated temperature, Mater. Test., vol. 58, no. 5, pp. 453–461.
- [14] Aslan N. (2008) Multi-objective optimization of some process parameters of a multi-gravity separator for chromite concentration, Sep. Purif. Technol., vol. 64, no. 2, pp. 237–241.
- [15] Zhao L.-C. et al. (2012) Response surface modeling and optimization of accelerated solvent extraction of four lignans from fructus schisandrae. Molecules, vol. 17, no. 4, pp. 3618–29.
- [16] Lee H. K., Lee H.-Y., and Jeon J.-M. (2007) Codeposition of micro- and nano-sized SiC particles in the nickel matrix composite coatings obtained by electroplating, Surf. Coatings Technol. vol. 201, no. 8, pp. 4711–4717.
- [17] Kim S. K. and Yoo H. J. (1998) Formation of bilayer Ni–SiC composite coatings by electrodeposition. Surf. Coatings Technol., vol. 108, pp. 564–569.