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Weldability Study of Dissimilar Joints of A 312 TP 316L and A106 Gr.B Steels Using GTAW and SMAW with ER309L, ER309L-15, INCONEL 82 and INCONEL 182 Electrodes

Year 2024, Volume: 13 Issue: 4, 41 - 48, 30.12.2024
https://doi.org/10.46810/tdfd.1496947

Abstract

In this study, two different pipe welding processes were carried out. In the first welding process, root and hot passes were made using A 312 TP 316L stainless steel and A106 Gr.B carbon steel materials with GTAW (Gas Tungsten Arc Welding) welding method and 2.4 mm ER309L electrode, and 2.5 mm with SMAW (Manual Arc Welding) welding method. Filling and cover passes were performed using the E309L-15 electrode. In the second welding process, A 312 TP 316L stainless steel and A106 Gr.B carbon steel materials were welded with GTAW method using 2.4 mm INCONEL 82 (ER NiCr-3) electrode for root and hot passes, welded with SMAW method with 2.5 mm INCONEL 182 (E NiCrFe-3) electrode for filling and cover passes. As mechanical tests of the obtained welded parts, tensile test, bending test, hardness test and PMI (Positive Material Identification) test were performed, macro images were taken and comparisons were made. As a result, the weldability of stainless and carbon steels with different filler metals and their effects on mechanical properties were examined.

References

  • Chuaiphan W, Srijaroenpramong L. Effect of hydrogen in argon shielding gas for welding stainless steel grade SUS 201 by GTA welding process. Journal of Advanced Joining Processes. 2020;1:100016.
  • Zhu Z, Ma X, Wang C, Mi G, Zheng S. The metallurgical behaviors and crystallographic characteristic on macro deformation mechanism of 316 L laser-MIG hybrid welded joint. Materials & Design. 2020;194:108893.
  • Sirohi S, Pandey C, Goyal A. Role of heat-treatment and filler on structure-property relationship of dissimilar welded joint of P22 and F69 steel. Fusion Engineering and Design. 2020;159:111935.
  • Sharma P, Dwivedi DK. A-TIG welding of dissimilar P92 steel and 304H austenitic stainless steel: Mechanisms, microstructure and mechanical properties. Journal of Manufacturing Processes. 2019;44:166-178.
  • Malhotra D, Shahi AS. Metallurgical, fatigue and pitting corrosion behavior of AISI 316 joints welded with Nb-based stabilized steel filler. Metallurgical and Materials Transactions A. 2020;51:1647-1664.
  • Yu D, Tian J, Dai J, Wang X. Corrosion resistance of three-layer superhydrophobic composite coating on carbon steel in seawater. Electrochimica Acta. 2013;97:409-419.
  • Sajjadnejad S, Saleh Haghshenas SM, Tavangar M, Ghani Kolahloo A. Creep behavior of 316 austenitic stainless steel under variant operating conditions. Asian Journal of Nanoscience and Materials. 2021;3:266-279.
  • Kant R, Mittal R, Kumar C, Rana BS, Kumar M, Kumar, R. Fabrication and characterization of weldments AISI 304 and AISI 316 used in industrial applications. Materials Today: Proceedings. 2018;5(9):18475-18481.
  • Venkatesu S, Gangaraju M, Bhaskar S, Naidu BVV. A study of laser beam welding, gas tungsten arc welding and high temperature brazing processes on micro hardness and tensile strength of AISI Type 316 stainless steel. Procedia Computer Science. 2018;133:10-18.
  • Cui Y, Lundin CD. Austenite-preferential corrosion attack in 316 austenitic stainless steel weld metals. Materials & Design. 2007;28(1):324-328.
  • Pujar MG, Dayal RK, Gill TPS, Malhotra SN. Evaluation of microstructure and electrochemical corrosion behavior of austenitic 316 stainless steel weld metals with varying chemical compositions. Journal of Materials Engineering and Performance. 2005;14:327-342.
  • Cramer SD, Covino Jr BS. Corrosion: Fundamentals, Testing, and Protection, Volume 13A, ASM Handbook. Journal of Thermal Spray Technology. 2003;12(4):459.
  • Bodude MA, Momohjimoh I. Studies on effects of welding parameters on the mechanical properties of welded low-carbon steel. Journal of Minerals and Materials Characterization and Engineering. 2015;3(03):142.
  • Pathak D, Singh RP, Gaur S, Balu V. Experimental investigation of effects of welding current and electrode angle on tensile strength of shielded metal arc welded low carbon steel plates. Materials Today: Proceedings. 2020;26:929-931.
  • Weerasekralage LSSK, Karunaratne MSA, Pathirana SD. Technical Papers; 2020.
  • Magalhaes EDS, Lima e Silva ALFD, Lima e Silva SMM. A GTA welding cooling rate analysis on stainless steel and aluminum using inverse problems. Applied Sciences. 2017;7(2):122.
  • Pahlawan IA, Arifin AA, Marliana E, Irawan H. Effect of welding electrode variation on dissimilar metal weld of 316l stainless steel and steel ST41. In IOP Conference Series: Materials Science and Engineering. 2021;1010(1):012001.
  • Sirohi S, Pandey SM, Świerczyńska A, Rogalski G, Kumar N, Landowski M, et al. Microstructure and mechanical properties of combined GTAW and SMAW dissimilar welded joints between Inconel 718 and 304L austenitic stainless steel. Metals. 2022);13(1):14.
  • Tümer M, Kerimak MZ. The effects of different filler metals on the toughness and microstructure properties of dissimilar welding of Nickel Base Super Alloy, Inconel 625 and Stainless Steel, AISI 304L. El-Cezerî Journal of Science and Engineering. 2017;4(1):116-126.
  • Zhu HQ, Guo SR, Guan HR, Zhu VX, Hu ZQ, Murata V, et al. The effect of silicon on the microstructure and segregation of directionally solidified IN738 superalloy. Materials at High Temperatures. 1994;12(4):285–291.
  • Xiong W, Zhou S, Zhang D, Huang Z, Wang Z, Wu H, et al. Effect of Si addition on the creep performance of a Ni-based superalloy. Materials Science and Technology. 2021);37(3): 292-300.
  • Gao H, Dutta RK, Huizenga RM, Amirthalingam M, Hermans MJM, Buslaps T, et al. Pass-by-pass stress evolution in multipass welds, Science and Technology of Welding and Joining. 2014;19(3):256-264.
  • Nohutçu S, Kaçar R, Ertek HE. Weldability of haynes 188 cobalt based superalloy and AISI 316L austenitic stainless steel. Journal of Polytechnic. 2023;1:1.
  • Sonar T, Balasubramanian V, Venkateswaran T, Xavier V, Agilan M, Manjunath A, et al. Minimizing intermetallic Laves phase evolution and enhancing precipitation strengthening of Superalloy-718 joints using InterPulse magnetic arc constriction and high frequency pulsation. Materials Science and Engineering: A. 2023;880:145323.
  • Radhakrishna C, Prasad Rao K. The formation and control of Laves phase in superalloy 718 welds. Journal of Materials Science. 1997;32:1977-1984.
  • Sun YL, Obasi G, Hamelin CJ, Vasileiou AN, Flint TF, Balakrishnan J, et al. Effects of Dilution on Alloy Content and Microstructure in Multi-Pass Steel Welds. J. Mater. Process. Technol. 2019;265:71-86.
  • DuPont JN, Marder AR. Dilution in Single Pass Arc Welds. Metall. Mater. Trans. B. 1996;27(3):481-489.
  • Taban E, Deleu E, Dhooge A, Kaluc E. Evaluation of dissimilar welds between ferritic stingless steels modified 12%Cr and carbon steel. Welding Journal. 2008;291-297.
  • Kim JK, Hong SG, Kang KB, Kang CY. Microstructure and high temperature properties of the dissimilar weld between ferritic stainless steel and carbon steel. Met. Mater. Int. 2009;15:843-849.
  • Chuaiphan W, Somrerk CA, Niltawach S, Sornil, B. Dissimilar welding between AISI 304 stainless steel and AISI 1020 carbon steel plates. Applied Mechanics and Materials. 2013;268:283-290.

A 312 TP 316L ve A106 Gr.B Çeliklerin ER309L, ER309L-15, INCONEL 82 ve INCONEL 182 Elektrotları ile GTAW ve SMAW Kullanılarak Farklı Bileşimlerinin Kaynaklanabilirlik Çalışması

Year 2024, Volume: 13 Issue: 4, 41 - 48, 30.12.2024
https://doi.org/10.46810/tdfd.1496947

Abstract

Bu çalışmada birbirinden farklı olmak uzere 2 ayrı boru kaynak işlemi gerçekleştirilmiş olup; ilk kaynak işleminde A 312 TP 316L paslanmaz çelik ile A106 Gr.B karbon çelik malzemeleri GTAW (Gas Tungsten Ark Kaynağı) kaynak yöntemi ile 2.4 mm ER309L elektrotu kullanılarak kök ve sıcak pasolar gerçekleştirilmiş olup, SMAW (Elle Ark Kaynağı) kaynak yöntemi ile 2.5 mm E309L-15 elektrotu kullanılarak dolgu ve kapak pasoları gerçekleştirilmiştir. İkinci kaynak işleminde A 312 TP 316L paslanmaz çelik ve A106 Gr.B karbon çelik malzemeleri GTAW kaynak yöntemi ile 2.4 mm INCONEL 82 (ER NiCr-3) elektrotu kullanılarak kök ve sıcak pasoları, SMAW kaynak yöntemi ile 2.5 mm INCONEL 182 (E NiCrFe-3) elektrotu kullanılarak dolgu ve kapak pasoları kaynaklanmıştır. Elde edilen kaynaklı parçaların mekanik testleri olarak çekme testi, eğme testi, sertlik testi, PMI (Pozitif Malzeme Tanımlama) testi gerçekleştirilmiş, makro görüntüleri çekilmiş, karşılaştırılmaları yapılmıştır. Sonuç olarak paslanmaz ve karbon çeliklerinin birbirinden farklı olan dolgu metalleri ile kaynaklanabilirliği ve mekanik özelliklere etkileri incelenmiştir.

References

  • Chuaiphan W, Srijaroenpramong L. Effect of hydrogen in argon shielding gas for welding stainless steel grade SUS 201 by GTA welding process. Journal of Advanced Joining Processes. 2020;1:100016.
  • Zhu Z, Ma X, Wang C, Mi G, Zheng S. The metallurgical behaviors and crystallographic characteristic on macro deformation mechanism of 316 L laser-MIG hybrid welded joint. Materials & Design. 2020;194:108893.
  • Sirohi S, Pandey C, Goyal A. Role of heat-treatment and filler on structure-property relationship of dissimilar welded joint of P22 and F69 steel. Fusion Engineering and Design. 2020;159:111935.
  • Sharma P, Dwivedi DK. A-TIG welding of dissimilar P92 steel and 304H austenitic stainless steel: Mechanisms, microstructure and mechanical properties. Journal of Manufacturing Processes. 2019;44:166-178.
  • Malhotra D, Shahi AS. Metallurgical, fatigue and pitting corrosion behavior of AISI 316 joints welded with Nb-based stabilized steel filler. Metallurgical and Materials Transactions A. 2020;51:1647-1664.
  • Yu D, Tian J, Dai J, Wang X. Corrosion resistance of three-layer superhydrophobic composite coating on carbon steel in seawater. Electrochimica Acta. 2013;97:409-419.
  • Sajjadnejad S, Saleh Haghshenas SM, Tavangar M, Ghani Kolahloo A. Creep behavior of 316 austenitic stainless steel under variant operating conditions. Asian Journal of Nanoscience and Materials. 2021;3:266-279.
  • Kant R, Mittal R, Kumar C, Rana BS, Kumar M, Kumar, R. Fabrication and characterization of weldments AISI 304 and AISI 316 used in industrial applications. Materials Today: Proceedings. 2018;5(9):18475-18481.
  • Venkatesu S, Gangaraju M, Bhaskar S, Naidu BVV. A study of laser beam welding, gas tungsten arc welding and high temperature brazing processes on micro hardness and tensile strength of AISI Type 316 stainless steel. Procedia Computer Science. 2018;133:10-18.
  • Cui Y, Lundin CD. Austenite-preferential corrosion attack in 316 austenitic stainless steel weld metals. Materials & Design. 2007;28(1):324-328.
  • Pujar MG, Dayal RK, Gill TPS, Malhotra SN. Evaluation of microstructure and electrochemical corrosion behavior of austenitic 316 stainless steel weld metals with varying chemical compositions. Journal of Materials Engineering and Performance. 2005;14:327-342.
  • Cramer SD, Covino Jr BS. Corrosion: Fundamentals, Testing, and Protection, Volume 13A, ASM Handbook. Journal of Thermal Spray Technology. 2003;12(4):459.
  • Bodude MA, Momohjimoh I. Studies on effects of welding parameters on the mechanical properties of welded low-carbon steel. Journal of Minerals and Materials Characterization and Engineering. 2015;3(03):142.
  • Pathak D, Singh RP, Gaur S, Balu V. Experimental investigation of effects of welding current and electrode angle on tensile strength of shielded metal arc welded low carbon steel plates. Materials Today: Proceedings. 2020;26:929-931.
  • Weerasekralage LSSK, Karunaratne MSA, Pathirana SD. Technical Papers; 2020.
  • Magalhaes EDS, Lima e Silva ALFD, Lima e Silva SMM. A GTA welding cooling rate analysis on stainless steel and aluminum using inverse problems. Applied Sciences. 2017;7(2):122.
  • Pahlawan IA, Arifin AA, Marliana E, Irawan H. Effect of welding electrode variation on dissimilar metal weld of 316l stainless steel and steel ST41. In IOP Conference Series: Materials Science and Engineering. 2021;1010(1):012001.
  • Sirohi S, Pandey SM, Świerczyńska A, Rogalski G, Kumar N, Landowski M, et al. Microstructure and mechanical properties of combined GTAW and SMAW dissimilar welded joints between Inconel 718 and 304L austenitic stainless steel. Metals. 2022);13(1):14.
  • Tümer M, Kerimak MZ. The effects of different filler metals on the toughness and microstructure properties of dissimilar welding of Nickel Base Super Alloy, Inconel 625 and Stainless Steel, AISI 304L. El-Cezerî Journal of Science and Engineering. 2017;4(1):116-126.
  • Zhu HQ, Guo SR, Guan HR, Zhu VX, Hu ZQ, Murata V, et al. The effect of silicon on the microstructure and segregation of directionally solidified IN738 superalloy. Materials at High Temperatures. 1994;12(4):285–291.
  • Xiong W, Zhou S, Zhang D, Huang Z, Wang Z, Wu H, et al. Effect of Si addition on the creep performance of a Ni-based superalloy. Materials Science and Technology. 2021);37(3): 292-300.
  • Gao H, Dutta RK, Huizenga RM, Amirthalingam M, Hermans MJM, Buslaps T, et al. Pass-by-pass stress evolution in multipass welds, Science and Technology of Welding and Joining. 2014;19(3):256-264.
  • Nohutçu S, Kaçar R, Ertek HE. Weldability of haynes 188 cobalt based superalloy and AISI 316L austenitic stainless steel. Journal of Polytechnic. 2023;1:1.
  • Sonar T, Balasubramanian V, Venkateswaran T, Xavier V, Agilan M, Manjunath A, et al. Minimizing intermetallic Laves phase evolution and enhancing precipitation strengthening of Superalloy-718 joints using InterPulse magnetic arc constriction and high frequency pulsation. Materials Science and Engineering: A. 2023;880:145323.
  • Radhakrishna C, Prasad Rao K. The formation and control of Laves phase in superalloy 718 welds. Journal of Materials Science. 1997;32:1977-1984.
  • Sun YL, Obasi G, Hamelin CJ, Vasileiou AN, Flint TF, Balakrishnan J, et al. Effects of Dilution on Alloy Content and Microstructure in Multi-Pass Steel Welds. J. Mater. Process. Technol. 2019;265:71-86.
  • DuPont JN, Marder AR. Dilution in Single Pass Arc Welds. Metall. Mater. Trans. B. 1996;27(3):481-489.
  • Taban E, Deleu E, Dhooge A, Kaluc E. Evaluation of dissimilar welds between ferritic stingless steels modified 12%Cr and carbon steel. Welding Journal. 2008;291-297.
  • Kim JK, Hong SG, Kang KB, Kang CY. Microstructure and high temperature properties of the dissimilar weld between ferritic stainless steel and carbon steel. Met. Mater. Int. 2009;15:843-849.
  • Chuaiphan W, Somrerk CA, Niltawach S, Sornil, B. Dissimilar welding between AISI 304 stainless steel and AISI 1020 carbon steel plates. Applied Mechanics and Materials. 2013;268:283-290.
There are 30 citations in total.

Details

Primary Language English
Subjects Marine Structures
Journal Section Articles
Authors

Esin Tuğba Şimşek Çelik 0000-0003-2063-7802

Başar Ersegün Çelik 0000-0002-3015-2553

Şükrü Talaş 0000-0002-4721-0844

Publication Date December 30, 2024
Submission Date June 6, 2024
Acceptance Date October 22, 2024
Published in Issue Year 2024 Volume: 13 Issue: 4

Cite

APA Şimşek Çelik, E. T., Çelik, B. E., & Talaş, Ş. (2024). Weldability Study of Dissimilar Joints of A 312 TP 316L and A106 Gr.B Steels Using GTAW and SMAW with ER309L, ER309L-15, INCONEL 82 and INCONEL 182 Electrodes. Türk Doğa Ve Fen Dergisi, 13(4), 41-48. https://doi.org/10.46810/tdfd.1496947
AMA Şimşek Çelik ET, Çelik BE, Talaş Ş. Weldability Study of Dissimilar Joints of A 312 TP 316L and A106 Gr.B Steels Using GTAW and SMAW with ER309L, ER309L-15, INCONEL 82 and INCONEL 182 Electrodes. TJNS. December 2024;13(4):41-48. doi:10.46810/tdfd.1496947
Chicago Şimşek Çelik, Esin Tuğba, Başar Ersegün Çelik, and Şükrü Talaş. “Weldability Study of Dissimilar Joints of A 312 TP 316L and A106 Gr.B Steels Using GTAW and SMAW With ER309L, ER309L-15, INCONEL 82 and INCONEL 182 Electrodes”. Türk Doğa Ve Fen Dergisi 13, no. 4 (December 2024): 41-48. https://doi.org/10.46810/tdfd.1496947.
EndNote Şimşek Çelik ET, Çelik BE, Talaş Ş (December 1, 2024) Weldability Study of Dissimilar Joints of A 312 TP 316L and A106 Gr.B Steels Using GTAW and SMAW with ER309L, ER309L-15, INCONEL 82 and INCONEL 182 Electrodes. Türk Doğa ve Fen Dergisi 13 4 41–48.
IEEE E. T. Şimşek Çelik, B. E. Çelik, and Ş. Talaş, “Weldability Study of Dissimilar Joints of A 312 TP 316L and A106 Gr.B Steels Using GTAW and SMAW with ER309L, ER309L-15, INCONEL 82 and INCONEL 182 Electrodes”, TJNS, vol. 13, no. 4, pp. 41–48, 2024, doi: 10.46810/tdfd.1496947.
ISNAD Şimşek Çelik, Esin Tuğba et al. “Weldability Study of Dissimilar Joints of A 312 TP 316L and A106 Gr.B Steels Using GTAW and SMAW With ER309L, ER309L-15, INCONEL 82 and INCONEL 182 Electrodes”. Türk Doğa ve Fen Dergisi 13/4 (December 2024), 41-48. https://doi.org/10.46810/tdfd.1496947.
JAMA Şimşek Çelik ET, Çelik BE, Talaş Ş. Weldability Study of Dissimilar Joints of A 312 TP 316L and A106 Gr.B Steels Using GTAW and SMAW with ER309L, ER309L-15, INCONEL 82 and INCONEL 182 Electrodes. TJNS. 2024;13:41–48.
MLA Şimşek Çelik, Esin Tuğba et al. “Weldability Study of Dissimilar Joints of A 312 TP 316L and A106 Gr.B Steels Using GTAW and SMAW With ER309L, ER309L-15, INCONEL 82 and INCONEL 182 Electrodes”. Türk Doğa Ve Fen Dergisi, vol. 13, no. 4, 2024, pp. 41-48, doi:10.46810/tdfd.1496947.
Vancouver Şimşek Çelik ET, Çelik BE, Talaş Ş. Weldability Study of Dissimilar Joints of A 312 TP 316L and A106 Gr.B Steels Using GTAW and SMAW with ER309L, ER309L-15, INCONEL 82 and INCONEL 182 Electrodes. TJNS. 2024;13(4):41-8.

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