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TEKSTİL BOYA TERBİYE İŞLETMESİNDE ÜRETİM MALİYETİ VE SÜRESİNİN DEĞİŞKEN TALEP ALTINDA SİMÜLASYONLA MODELLENMESİ

Year 2014, Volume: 24 Issue: 4, 371 - 379, 01.12.2014

Emel Ceyhun Sabır Esma Batuk

Abstract

Bu çalışmada seçilmiş bir boya terbiye işletmesinin üretim maliyeti ve süresi değişken talebe dayalı olarak orta ve kısa dönemli planlama için simülasyon yöntemiyle kumaş türlerine modellenmiştir. Modele ilişkin gerçek veriler kullanılarak boya terbiyede üretim maliyeti, üretim süresi hesaplanabilmiş ve üretim için gerekli operatör ihtiyacı belirlenebilmiştir. Boya terbiye işletmelerinin üretimin maliyet ve süreye dayalı olarak simülasyon tekniği ile modellenebileceği ve modelin çözülebileceği ortaya konulmuştur

Keywords

Boya-Terbiye Üretim Süresi Üretim Maliyeti Değişken Talep Modelleme Simülasyon

References

  • 1. Sabır, E.C., Batuk, E., 2013. “Demand Forecasting Withof Using Time Series Models in Textile Dyeing-Finishing Mills”, Tekstil ve Konfeksiyon, Volume: 23 Issue: 2 / APRIL – JUNE.
  • 2. Batuk E., 2010. “Production Planning And Optimization In Dyeing Finishing Plant”, University of Çukurova, Department of Textile Engineering, Unpublished Master Thesis, (In Turkish: Boya-Terbiye İşletmesinde Üretim Planlama ve Optimizasyon)
  • 3. Metters R.,1997. “Production Planning With Stocastic Seasonal Demand and Capacitated Production”, IEE Transections, 29, p 1017- 1029
  • 4. Karacapilidis N., Pappis C., 1996. “Production Planning And Control in Textile Industry :A Case Study”, CiteseerX, German National Research Center for Information Technology, Computers in Industry, Vol 30, No:2
  • 5. Pekmezci T., Demireli C., 2005. “Esnek Üretim Sistemlerinin Tekstil İşletmelerinde Uygulanabilirliği Üzerine Bir Araştırma”, C.Ü. İktisadi ve İdari Bilimler Dergisi, Cilt 6,sayı 1.
  • 6. Göçken M., 2009. “A Simulated Based Approach to Develop New Approaches for “Due Date Assignment” and “Job Release” in MultiStage Job Shops”, University of Gaziantep, Department of Industrial Engineering, PhD Thesis, pp:284, Gaziantep/Turkey (In Turkish: Çok Aşamalı Atölye Tipi Üretim Sistemlerinde ‘Teslim tarihi Atama’ ve Sipariş alma için Benzetim Tabanlı Yeni yaklaşımlar)
  • 7. Öztürk M. U., 2007. “Multigoal linear programming in production planning and its application in a textile company”, University of Uludağ, The Institue of Social Sciences, Master Thesis, Bursa/Turkey, (In Turkish: Üretim Planlamasında Çok Hedefli Doğrusal Hedef Programlama ve Bir Tekstil İşletmesinde Uygulama).
  • 8. Okşan D., 2006. “The Study Of Computer Supported Source Usage And Production Planning Systems At The Thextile Factories: The Sample of Denizli”, Denizli, University of Pamukkale , Master Thesis, Denizli/Turkey, (In Turkish: Tekstil İşletmelerinde Bilgisayara Dayalı Kaynak Kullanımı ve Üretim Planlama Sistemleri Üzerine Bir İnceleme: Denizli Örneği)
  • 9. Ferraris, G., 2005. “Simulation in the Textile Industry: Production Planning Optimization”, Social Science Research Network, University of Turin.
  • 10. Pastor R., Altimiras J., Mateo M., 2009, “Planning production Using Mathematical Programming: The case of Woodturning Company”, Computers & Operation Research, 36:2173-2178.
  • 11. Laoboonlur, P., Hodgson T.J., Thoney K.A., 2006. “Production Scheduling In A Knitted Fabric Dyeing And Finishing Process”, The Textile Institue, Vol.97, No.5, pp.391-399.
  • 12. De Toni A, Meneghetti A., 2000. “The Production Planning For A Network Of Firms In The Textile Apparel Industry”, Production Economics Journal, 65, p 17-32
  • 13. Kocamaz M., 2009. “Effects Of Goal Oriented Business Process Management On Integrated Material Flow Planning In Manufacturing Companies”, University of Ege, PhD Thesis,İzmir/Turkey, (In Turkish: Üretim İşletmelerinde Hedef Odaklı İş Süreçleri Yönetiminin Bütünleşik Malzeme Akış Planlaması Üzerine Etkileri).
  • 14. Greasley A., 2008. “Using simulation for facility design: a case study”, Simulation Modelling Practice and Theory, 16 (6), pp. 670-677.
  • 15. Hsu, H.M., Hsiung Y., Chen Y.Z., Wu M.C.. 2009. “A GA Methodology For The Scheduling Of Yarn-Dyed Textile Production”, Expert Systems with Applications, 36: 12095–12103.
  • 16. Byrne, M.D., Bakir, M.A., 1999. “Production Planning Using A Hybrid Simulation Analytical Approach”, Production Economics Journal,59, p. 305-311.
  • 17. Wang D., Liang T.F., 2005. “Applying Possibilistic Linear Programming To Aggregate Production Planning”, Production Economics , 98, p 328-341
  • 18. Acar D., Ömürbek N., Eroğlu H., 2006. “Tam Zamanında Üretim Sisteminin Tekstil Sektöründeki Uygulama Boyutları”, University of Çukurova, İktisadi ve İdari Bilimler Dergisi, Cilt 7,Sayı 1.
  • 19. İşlier, A.A.., 1986. “Üretim Planlamasında Ağ Diagramı Uygulamasına İlişkin Bir Algoritma”, University of Anadolu, Master Thesis, Eskişehir/Turkey (In Turkish).
  • 20. Sabuncuoğlu İ., Çömlekçi A.,1997, “Üretim Sistemlerinde Benzetim Yaklaşımı İle Akış Zamanı Tahmini Ve Teslim Zamanının Belirlenmesi”, MİSAG-77 Projesi, p 1407, Ankara/Turkey.
  • 21. Güneri A.,2002, “Karma Üretim Sistemleri”, Yıldız Teknik Üniversitesi, Makine Fakültesi, YTÜD Derleme Yazısı, İstanbul/Turkey.
  • 22. Guinet A., 1991. “Textile Production Systems:A Succession Of Nonidentical Parallel Processor Shops” , The Journal of the Operational Research Society, Vol.42, No:8, pp:655-671.
  • 23. Kurşun, S. Kalaoğlu, F. , 2010. “Line Balancing by simulation a sewing line”, Tekstil ve Konfeksiyon, 3/2010, pp:257-261.
  • 24. Güner, M., Ünal C., 2008. “Line Balancing in the Apparel Industry Using Simulation Techniques”, Fibres&Textile in Eastern Europe, Vol. 16, No.2 (67), 75-78, April/June
  • 25. Greasley A., 2008. “Using simulation for facility design: a case study”, Simulation Modelling Practice and Theory, 16 670-677.
  • 26. Ferraris G., Morini M., “Simulation In The Textile Industry: Production Planning Optimization”, http://woa04.unito.it/materiale/ferraris_morini.pdf, Arrival date: 2014.
  • 27. Dong, A.H., Leung, S.Y.S., 2009. “A Simulation-Based Replenishment Model fort he Textile Industry”, Textile Research Journal, Vol 79(13):1188-1201.
  • 28. Bevilacqua1M., Ciarapica F.E., Crosta A., Mazzuto G. and Paciarotti C., 2013. “Designing an Efficient Production System: A Case Study of a Clothing Company”, International Journal of Engineering Business Management, Special Issue on Innovations in Fashion Industry, Vol. 5, 1-8.
  • 29. Ait-Alla A., Teucke M., Lütjen M., Beheshti-Kashi S. and Karimi H. R., 2014. “Robust Production Planning in Fashion Apparel Industry under Demand Uncertainty via Conditional Value at Risk”, Mathematical Problems in Engineering, Volume 2014,1-10.
  • 30. Lee L. H., Abernathy F. H. & Ho Yu-Chi, 2000. “Production scheduling for apparel manufacturing Systems”, Production Planning & Control, Vol. 11, No. 3, 281- 290

MODELING OF TEXTILE DYEING-FINISHING MILL PRODUCTION COST AND TIME UNDER VARIABLE DEMAND CONDITIONS WITH SIMULATION

Year 2014, Volume: 24 Issue: 4, 371 - 379, 01.12.2014

Emel Ceyhun Sabır Esma Batuk

Abstract

In this study, production cost and production time of a selected dyeing-finishing textile mill is modeled for the type of fabric under variable demand at short and medium term planning period. In the model using real data, production cost and production time could be calculated and also the operator needs have been determined. It is demonstrated that production cost and time of dying-finishing mills are modeled by simulation technique and the model can be solved

Keywords

Dyeing-Finishing Production time Production Cost Variable Demand Modelling Simulation

References

  • 1. Sabır, E.C., Batuk, E., 2013. “Demand Forecasting Withof Using Time Series Models in Textile Dyeing-Finishing Mills”, Tekstil ve Konfeksiyon, Volume: 23 Issue: 2 / APRIL – JUNE.
  • 2. Batuk E., 2010. “Production Planning And Optimization In Dyeing Finishing Plant”, University of Çukurova, Department of Textile Engineering, Unpublished Master Thesis, (In Turkish: Boya-Terbiye İşletmesinde Üretim Planlama ve Optimizasyon)
  • 3. Metters R.,1997. “Production Planning With Stocastic Seasonal Demand and Capacitated Production”, IEE Transections, 29, p 1017- 1029
  • 4. Karacapilidis N., Pappis C., 1996. “Production Planning And Control in Textile Industry :A Case Study”, CiteseerX, German National Research Center for Information Technology, Computers in Industry, Vol 30, No:2
  • 5. Pekmezci T., Demireli C., 2005. “Esnek Üretim Sistemlerinin Tekstil İşletmelerinde Uygulanabilirliği Üzerine Bir Araştırma”, C.Ü. İktisadi ve İdari Bilimler Dergisi, Cilt 6,sayı 1.
  • 6. Göçken M., 2009. “A Simulated Based Approach to Develop New Approaches for “Due Date Assignment” and “Job Release” in MultiStage Job Shops”, University of Gaziantep, Department of Industrial Engineering, PhD Thesis, pp:284, Gaziantep/Turkey (In Turkish: Çok Aşamalı Atölye Tipi Üretim Sistemlerinde ‘Teslim tarihi Atama’ ve Sipariş alma için Benzetim Tabanlı Yeni yaklaşımlar)
  • 7. Öztürk M. U., 2007. “Multigoal linear programming in production planning and its application in a textile company”, University of Uludağ, The Institue of Social Sciences, Master Thesis, Bursa/Turkey, (In Turkish: Üretim Planlamasında Çok Hedefli Doğrusal Hedef Programlama ve Bir Tekstil İşletmesinde Uygulama).
  • 8. Okşan D., 2006. “The Study Of Computer Supported Source Usage And Production Planning Systems At The Thextile Factories: The Sample of Denizli”, Denizli, University of Pamukkale , Master Thesis, Denizli/Turkey, (In Turkish: Tekstil İşletmelerinde Bilgisayara Dayalı Kaynak Kullanımı ve Üretim Planlama Sistemleri Üzerine Bir İnceleme: Denizli Örneği)
  • 9. Ferraris, G., 2005. “Simulation in the Textile Industry: Production Planning Optimization”, Social Science Research Network, University of Turin.
  • 10. Pastor R., Altimiras J., Mateo M., 2009, “Planning production Using Mathematical Programming: The case of Woodturning Company”, Computers & Operation Research, 36:2173-2178.
  • 11. Laoboonlur, P., Hodgson T.J., Thoney K.A., 2006. “Production Scheduling In A Knitted Fabric Dyeing And Finishing Process”, The Textile Institue, Vol.97, No.5, pp.391-399.
  • 12. De Toni A, Meneghetti A., 2000. “The Production Planning For A Network Of Firms In The Textile Apparel Industry”, Production Economics Journal, 65, p 17-32
  • 13. Kocamaz M., 2009. “Effects Of Goal Oriented Business Process Management On Integrated Material Flow Planning In Manufacturing Companies”, University of Ege, PhD Thesis,İzmir/Turkey, (In Turkish: Üretim İşletmelerinde Hedef Odaklı İş Süreçleri Yönetiminin Bütünleşik Malzeme Akış Planlaması Üzerine Etkileri).
  • 14. Greasley A., 2008. “Using simulation for facility design: a case study”, Simulation Modelling Practice and Theory, 16 (6), pp. 670-677.
  • 15. Hsu, H.M., Hsiung Y., Chen Y.Z., Wu M.C.. 2009. “A GA Methodology For The Scheduling Of Yarn-Dyed Textile Production”, Expert Systems with Applications, 36: 12095–12103.
  • 16. Byrne, M.D., Bakir, M.A., 1999. “Production Planning Using A Hybrid Simulation Analytical Approach”, Production Economics Journal,59, p. 305-311.
  • 17. Wang D., Liang T.F., 2005. “Applying Possibilistic Linear Programming To Aggregate Production Planning”, Production Economics , 98, p 328-341
  • 18. Acar D., Ömürbek N., Eroğlu H., 2006. “Tam Zamanında Üretim Sisteminin Tekstil Sektöründeki Uygulama Boyutları”, University of Çukurova, İktisadi ve İdari Bilimler Dergisi, Cilt 7,Sayı 1.
  • 19. İşlier, A.A.., 1986. “Üretim Planlamasında Ağ Diagramı Uygulamasına İlişkin Bir Algoritma”, University of Anadolu, Master Thesis, Eskişehir/Turkey (In Turkish).
  • 20. Sabuncuoğlu İ., Çömlekçi A.,1997, “Üretim Sistemlerinde Benzetim Yaklaşımı İle Akış Zamanı Tahmini Ve Teslim Zamanının Belirlenmesi”, MİSAG-77 Projesi, p 1407, Ankara/Turkey.
  • 21. Güneri A.,2002, “Karma Üretim Sistemleri”, Yıldız Teknik Üniversitesi, Makine Fakültesi, YTÜD Derleme Yazısı, İstanbul/Turkey.
  • 22. Guinet A., 1991. “Textile Production Systems:A Succession Of Nonidentical Parallel Processor Shops” , The Journal of the Operational Research Society, Vol.42, No:8, pp:655-671.
  • 23. Kurşun, S. Kalaoğlu, F. , 2010. “Line Balancing by simulation a sewing line”, Tekstil ve Konfeksiyon, 3/2010, pp:257-261.
  • 24. Güner, M., Ünal C., 2008. “Line Balancing in the Apparel Industry Using Simulation Techniques”, Fibres&Textile in Eastern Europe, Vol. 16, No.2 (67), 75-78, April/June
  • 25. Greasley A., 2008. “Using simulation for facility design: a case study”, Simulation Modelling Practice and Theory, 16 670-677.
  • 26. Ferraris G., Morini M., “Simulation In The Textile Industry: Production Planning Optimization”, http://woa04.unito.it/materiale/ferraris_morini.pdf, Arrival date: 2014.
  • 27. Dong, A.H., Leung, S.Y.S., 2009. “A Simulation-Based Replenishment Model fort he Textile Industry”, Textile Research Journal, Vol 79(13):1188-1201.
  • 28. Bevilacqua1M., Ciarapica F.E., Crosta A., Mazzuto G. and Paciarotti C., 2013. “Designing an Efficient Production System: A Case Study of a Clothing Company”, International Journal of Engineering Business Management, Special Issue on Innovations in Fashion Industry, Vol. 5, 1-8.
  • 29. Ait-Alla A., Teucke M., Lütjen M., Beheshti-Kashi S. and Karimi H. R., 2014. “Robust Production Planning in Fashion Apparel Industry under Demand Uncertainty via Conditional Value at Risk”, Mathematical Problems in Engineering, Volume 2014,1-10.
  • 30. Lee L. H., Abernathy F. H. & Ho Yu-Chi, 2000. “Production scheduling for apparel manufacturing Systems”, Production Planning & Control, Vol. 11, No. 3, 281- 290
There are 30 citations in total.

Details

Other ID JA88ZU76VP
Journal Section Articles
Authors

Emel Ceyhun Sabır This is me

Esma Batuk This is me

Publication Date December 1, 2014
Submission Date December 1, 2014
Published in Issue Year 2014 Volume: 24 Issue: 4

Cite

APA Sabır, E. C., & Batuk, E. (2014). MODELING OF TEXTILE DYEING-FINISHING MILL PRODUCTION COST AND TIME UNDER VARIABLE DEMAND CONDITIONS WITH SIMULATION. Textile and Apparel, 24(4), 371-379.

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