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İPLİK KATLAMA MAKİNESİNİN BİR HAVA DÜZESİ İLE MODİFİYE EDİLMESİ ÜZERİNE BİR ÇALIŞMA

Year 2016, Volume: 26 Issue: 1, 64 - 75, 01.06.2016

Abstract

Tek katlı iplikler, tüylülük, mukavemet, kopma uzaması, aşınma direnci gibi bazı iplik ve kumaş özelliklerini iyileştirmek için katlanmaktadır. Bu çalışmada, katlı ipliklerin iplik tüylülüğünü azaltmak için yeni bir metot önerilmektedir. Modifiye katlama metodu, klasik büküm makinesinde bir hava düzesi ve basınçlı havanın kullanılmasından oluşmaktadır. Basınçlı hava bir hava düzesine verilmekte ve tek katlı iplikler düze içerisinden geçirilmektedir. Çalışmada, S- ve Z- bükümlü tek katlı iplikler farklı katlama büküm değerlerinde ve basınçlı hava özelliklerinde klasik ve modifiye katlama metodu ile katlanmışlardır. Elde edilen sonuçlar, sunulan metodun katlama prosesi sırasında iplik tüylülüğünde ekstra bir iyileşme elde edilmesi ve aynı zamanda verimlilikte artış sağlanması konularında yeni bir kapı açacağını göstermiştir. Literatürde, hava düzesi ile katlama prosesinin bu tarzda birleştirilmesine yönelik herhangi bir deneme bulunmamaktadır. Bu nedenle, modifiye katlama metodu iplik tüylülüğündeki iyileşme açısından yenilikçi bir katlama prosesi olarak değerlendirilebilir

References

  • 1. Chattopadhyay, R., 1997, “The Influence of Plying on the Tenacity, Breaking Extension, and Flexural Rigidity of Air-jet-spun Yarn”, The Journal of The Textile Institute, Vol. 88:1, pp. 76-78.
  • 2. Tyagi, G.K., Dhamija, S., 2000, “Quality aspects of viscose jet-spun plied yarns”, Indian Journal of Fibre&Textile Research, Vol. 25, December, pp. 284- 288. 3. Lawrence, C.A., 2003, Fundamentals Of Spun Yarn Technology, CRC Pres LLC, ISBN 1-56676- 821-7, USA.
  • 4. Rosiak, d., Przybyl, K., 2004, “Twisting Of Multi-Folded Yarns And Threads Manufactured By Means Of New Spinning Technologies”, AUTEX Research Journal, Vol. 4, No 3, September, pp. 113-117.
  • 5. Palaniswamy, N.K., Mohamed, 2005a, “Effect of Single Yarn Twist and Ply to Single Yarn Twist Ratio on Strength and Elongation of Ply Yarns”, Journal of Applied Polymer Science, Vol. 98, pp. 2245–2252.
  • 6. Palaniswamy, K., Mohamed, P., 2006, “Effect of the Single-Yarn Twist and Ply to Single-Yarn Twist Ratio on the Hairiness and Abrasion Resistance of Cotton Two-Ply Yarn”, AUTEX Research Journal, Vol. 6, No (2), June, pp 59-71.
  • 7. Yılmaz, D., Özkan, H.H., Kimya, C., 2008, “Kısa Ştapel İplikçilikte Siro İplik Özelliklerinin İncelenmesi”, Electronic Journal of Textile Technologies, Vol. 2008 (2), pp. 1 -16.
  • 8. Ishtiaque, S.M., Subramani, P., Kumar, A., Das, B.R., 2009, “Structural and tensile properties of ring and compact plied yarns”, Indian Journal of Fibre&Textile Research, Vol. 34, pp. 213-218. 9. Yılmaz, D., Ibrahim, S., 2010, “Analysis of Yarn Properties of Sirospun, Plied and Single Ring Spun Yarns”, 2010 Beltwide Cotton Conference, 04-08 January, Beltwide, USA.
  • 10. Kotb, N. A., 2012, “Predicting Yarn Quality Performance Based on Fibers types and Yarn Structure”, Life Science Journal, Vol. 9(3), pp. 1009-1015.
  • 11. Ömeroğlu, S., 2013, “An Investigation On The Effects Of Ply And Single Twists On Strength, Hairiness And Abrasion Resistance Properties Of Two-Ply Cotton Ring-Spun Yarns”, Journal of Tekstil ve Konfeksiyon, Vol. 23 (2), pp. 204-212.
  • 12. Bennett, J.M., Postle, R., 1979, “The Torque Generated in Single and Multi-Ply Yarns as a Function of Changes in Yarn Tension”, Textile Research Journal, Vol. 49(9), pp. 499-506.
  • 13. Palaniswamy, N.K., Mohamed, 2005b, “Effect of Single Yarn Twist, Ply-to-Singles Twist Ratio and tightness factor on spirality of single jersey cotton knitted fabrics”, Indian Journal of Fibre&Textile Research, Vol. 30, pp. 258-262.
  • 14. Fraser, W.B., Stump, D.M., 1998a, “The Equilibrium Of The Convergence Point In Two-Strand Yarn Plying”, Int. J. Solids Structures, Vol. 35 (3- 4), pp. 285-298.
  • 15. Fraser, W.B., Stump, D.M., 1998b, “Twist in Balanced-ply Structures”, The Journal of The Textile Institute, Vol. 89:3, pp. 485-497. 16. Phillips, D.G., Trana, C.D., Fraser, W.B., Heijdenc, G.H.M., 2010, “Torsional properties of staple fibre plied yarns”, The Journal of The Textile Institute, Vol. 101 (7), July, pp. 595–612.
  • 17. Tyagi, G.K., Patnaik, A., Goyal, A., 2002, “Structure and properties of polyester MJS plied yarns”, Indian Journal of Fibre&Textile Research, Vol. 27, pp. 236-241.
  • 18. Lin, J.H., Tsai, I.S., Hsing, W.H., Yang, Z.Z., 1998, “The Influence of the Twist Direction on the Physical Properties of a Plied Yarn in a Rotor Twister”, The Journal of The Textile Institute, Vol. 89(3), pp. 480-484.
  • 19. Elkhamy, D.A., 2007, “Processing Mechanics of Alternate Twist Ply (ATP) Yarn Technology”, PhD thesis, Drexel University, Germany, p. 267. 20. Beceren, Y., Nergis, B.U., 2008, “Comparison of the Effects of Cotton Yarns Produced by New, Modified and Conventional Spinning Systems on Yarn and Knitted Fabric Performance”, Textile Research Journal, Vol. 78(4), pp. 297–303.
  • 21. Kireçci, A., Kaynak, H. K., Ince M. E., 2011, “Comparative Study of the Quality Parameters of Knitted Fabrics Produced from Sirospun, Single and Two-ply Yarns”, Fibres & Textiles in Eastern Europe, Vol. 19, No. 5 (88), pp. 82-86.
  • 22. Özgen, S., 2013, “Physical properties of Kevlar and Nomex plied and covered yarns”, Textile Research Journal, Vol. 83(7), pp. 752–760. 23. Jeon, B.S, 2000, “Effect of an air-suction nozzle on yarn hairiness and quality”, Textile Research Journal, Vol. 70(11), pp. 1019-1024.
  • 24. Ramachandralu, K., Dasaradan, B.S., 2003, “Design and fabrication of air jet nozzles for air vortex ring spinning system to reduce the hairiness of yarn”, IE (I) Journal-TX, Vol. 84, pp. 6-9.
  • 25. Zeng, Y.C., Yu, C.W., 2004, “Numerical and experimental study on reducing yarn hairiness with the JetRing and JetWind”, Textile Research Journal, Vol. 74 (3), pp. 222-226.
  • 26. Rengasamy, R.S., Kothari, V.K., Patnaik, A., Punekar, H., 2006, “Airflow simulation in nozzle for hairiness reduction of ring spun yarns. Part I: Influence of airflow direction, nozzle distance, and air pressure” Journal Of Textile Institute, Vol. 97 (1), pp. 89-96.
  • 27. Subramanian, S.N., Venkatachalam, A., Subramaniam, V., 2007, “Effect of some nozzle parameters on the characteristics of jet-ring spun yarns”, Indian Journal Of Fibre&Textile Research, Vol. 32, pp. 47-52.
  • 28. Yılmaz, D., Usal, M.R., 2011a, “Characterization of Jetring Yarn Structure and Properties”, Science and Engineering of Composite Materials, Vol. 18 (3), pp. 127-137.
  • 29. Yılmaz, D., Usal, M.R., 2011b, “A Comparison of Compact-Jet, Compact, and Conventional Ring-Spun Yarns”, Textile Research Journal, Vol. 81(5), pp. 459-470.
  • 30. Yılmaz, D., Usal, M.R., 2013, “Investigation of Yarn Properties of Modified Yarn Spinning Systems with Air Nozzle Attachment”, Fibres & Textiles in Eastern Europe, Vol. 21, No 2 (98), pp. 43-50.
  • 31. Yılmaz, D., Usal, M.R., 2012, “A Study on Siro-jet Spinning System”, Fibers and Polymers, Vol.13 (10), pp. 1359-1367. 32. Yılmaz, D., 2011. Development Of A Plied Yarn Spinning System Based On False Twist Spinning Technique, Doktorate Thesis, Suleyman Demirel University, Institute of Science, Isparta.
  • 33. Wang, X., Miao, M., How, Y., 1997, “Studies of JetRing spinning Part I: Reducing yarn hairiness with the JetRing”, Textile Research Journal, Vol. 67(4), pp. 253-258.
  • 34. Rengasamy, R.S., Kothari, V.K., Patnaik, A., Ghosh, A., Punekar, H., 2005, “Reducing Yarn Hairiness in Winding by Means of Jets: Optimisation of Jet Parameters, Yarn Linear Density and Winding Speed”. AUTEX Research Journal, Vol. 5(3), pp. 127–132.
  • 35. Beltran, R., Wang, L., Wang, X., 2007, “A Controlled Experiment on Yarn Hairiness and Fabric Pilling”, Textile Research Journal, Vol. 77(3), pp. 179–183.
  • 36. Ağteks, 2015, DirecTwist-2A User Manual.

A STUDY FOR THE MODIFICATION OF A YARN TWISTING MACHINE WITH AN AIR NOZZLE

Year 2016, Volume: 26 Issue: 1, 64 - 75, 01.06.2016

Abstract

Single yarns are plied to improve some of the yarn and fabric properties such as hairiness, strength, elongation, evenness and abrasion resistance. Present work proposed a new method for the reduction of the plied yarn hairiness. The modified plying method employs an air nozzle and compressed air on a classical twisting machine. The air was fed into an air nozzle and single yarns were passed into the air nozzle. In the work, single yarns having S- and Z-twist direction were plied with classical and modified plying methods at different ply twist levels and airflow properties. The results indicated that presented method may open a new avenue to achieve an extra reduction in yarn hairiness and also an increase in productivity during the plying process. In literature, there were not any trials to incorporate the air nozzle and plying process in this manner. Therefore, modified method can be considered as an innovative plying process regarding with the improvement in yarn hairiness

References

  • 1. Chattopadhyay, R., 1997, “The Influence of Plying on the Tenacity, Breaking Extension, and Flexural Rigidity of Air-jet-spun Yarn”, The Journal of The Textile Institute, Vol. 88:1, pp. 76-78.
  • 2. Tyagi, G.K., Dhamija, S., 2000, “Quality aspects of viscose jet-spun plied yarns”, Indian Journal of Fibre&Textile Research, Vol. 25, December, pp. 284- 288. 3. Lawrence, C.A., 2003, Fundamentals Of Spun Yarn Technology, CRC Pres LLC, ISBN 1-56676- 821-7, USA.
  • 4. Rosiak, d., Przybyl, K., 2004, “Twisting Of Multi-Folded Yarns And Threads Manufactured By Means Of New Spinning Technologies”, AUTEX Research Journal, Vol. 4, No 3, September, pp. 113-117.
  • 5. Palaniswamy, N.K., Mohamed, 2005a, “Effect of Single Yarn Twist and Ply to Single Yarn Twist Ratio on Strength and Elongation of Ply Yarns”, Journal of Applied Polymer Science, Vol. 98, pp. 2245–2252.
  • 6. Palaniswamy, K., Mohamed, P., 2006, “Effect of the Single-Yarn Twist and Ply to Single-Yarn Twist Ratio on the Hairiness and Abrasion Resistance of Cotton Two-Ply Yarn”, AUTEX Research Journal, Vol. 6, No (2), June, pp 59-71.
  • 7. Yılmaz, D., Özkan, H.H., Kimya, C., 2008, “Kısa Ştapel İplikçilikte Siro İplik Özelliklerinin İncelenmesi”, Electronic Journal of Textile Technologies, Vol. 2008 (2), pp. 1 -16.
  • 8. Ishtiaque, S.M., Subramani, P., Kumar, A., Das, B.R., 2009, “Structural and tensile properties of ring and compact plied yarns”, Indian Journal of Fibre&Textile Research, Vol. 34, pp. 213-218. 9. Yılmaz, D., Ibrahim, S., 2010, “Analysis of Yarn Properties of Sirospun, Plied and Single Ring Spun Yarns”, 2010 Beltwide Cotton Conference, 04-08 January, Beltwide, USA.
  • 10. Kotb, N. A., 2012, “Predicting Yarn Quality Performance Based on Fibers types and Yarn Structure”, Life Science Journal, Vol. 9(3), pp. 1009-1015.
  • 11. Ömeroğlu, S., 2013, “An Investigation On The Effects Of Ply And Single Twists On Strength, Hairiness And Abrasion Resistance Properties Of Two-Ply Cotton Ring-Spun Yarns”, Journal of Tekstil ve Konfeksiyon, Vol. 23 (2), pp. 204-212.
  • 12. Bennett, J.M., Postle, R., 1979, “The Torque Generated in Single and Multi-Ply Yarns as a Function of Changes in Yarn Tension”, Textile Research Journal, Vol. 49(9), pp. 499-506.
  • 13. Palaniswamy, N.K., Mohamed, 2005b, “Effect of Single Yarn Twist, Ply-to-Singles Twist Ratio and tightness factor on spirality of single jersey cotton knitted fabrics”, Indian Journal of Fibre&Textile Research, Vol. 30, pp. 258-262.
  • 14. Fraser, W.B., Stump, D.M., 1998a, “The Equilibrium Of The Convergence Point In Two-Strand Yarn Plying”, Int. J. Solids Structures, Vol. 35 (3- 4), pp. 285-298.
  • 15. Fraser, W.B., Stump, D.M., 1998b, “Twist in Balanced-ply Structures”, The Journal of The Textile Institute, Vol. 89:3, pp. 485-497. 16. Phillips, D.G., Trana, C.D., Fraser, W.B., Heijdenc, G.H.M., 2010, “Torsional properties of staple fibre plied yarns”, The Journal of The Textile Institute, Vol. 101 (7), July, pp. 595–612.
  • 17. Tyagi, G.K., Patnaik, A., Goyal, A., 2002, “Structure and properties of polyester MJS plied yarns”, Indian Journal of Fibre&Textile Research, Vol. 27, pp. 236-241.
  • 18. Lin, J.H., Tsai, I.S., Hsing, W.H., Yang, Z.Z., 1998, “The Influence of the Twist Direction on the Physical Properties of a Plied Yarn in a Rotor Twister”, The Journal of The Textile Institute, Vol. 89(3), pp. 480-484.
  • 19. Elkhamy, D.A., 2007, “Processing Mechanics of Alternate Twist Ply (ATP) Yarn Technology”, PhD thesis, Drexel University, Germany, p. 267. 20. Beceren, Y., Nergis, B.U., 2008, “Comparison of the Effects of Cotton Yarns Produced by New, Modified and Conventional Spinning Systems on Yarn and Knitted Fabric Performance”, Textile Research Journal, Vol. 78(4), pp. 297–303.
  • 21. Kireçci, A., Kaynak, H. K., Ince M. E., 2011, “Comparative Study of the Quality Parameters of Knitted Fabrics Produced from Sirospun, Single and Two-ply Yarns”, Fibres & Textiles in Eastern Europe, Vol. 19, No. 5 (88), pp. 82-86.
  • 22. Özgen, S., 2013, “Physical properties of Kevlar and Nomex plied and covered yarns”, Textile Research Journal, Vol. 83(7), pp. 752–760. 23. Jeon, B.S, 2000, “Effect of an air-suction nozzle on yarn hairiness and quality”, Textile Research Journal, Vol. 70(11), pp. 1019-1024.
  • 24. Ramachandralu, K., Dasaradan, B.S., 2003, “Design and fabrication of air jet nozzles for air vortex ring spinning system to reduce the hairiness of yarn”, IE (I) Journal-TX, Vol. 84, pp. 6-9.
  • 25. Zeng, Y.C., Yu, C.W., 2004, “Numerical and experimental study on reducing yarn hairiness with the JetRing and JetWind”, Textile Research Journal, Vol. 74 (3), pp. 222-226.
  • 26. Rengasamy, R.S., Kothari, V.K., Patnaik, A., Punekar, H., 2006, “Airflow simulation in nozzle for hairiness reduction of ring spun yarns. Part I: Influence of airflow direction, nozzle distance, and air pressure” Journal Of Textile Institute, Vol. 97 (1), pp. 89-96.
  • 27. Subramanian, S.N., Venkatachalam, A., Subramaniam, V., 2007, “Effect of some nozzle parameters on the characteristics of jet-ring spun yarns”, Indian Journal Of Fibre&Textile Research, Vol. 32, pp. 47-52.
  • 28. Yılmaz, D., Usal, M.R., 2011a, “Characterization of Jetring Yarn Structure and Properties”, Science and Engineering of Composite Materials, Vol. 18 (3), pp. 127-137.
  • 29. Yılmaz, D., Usal, M.R., 2011b, “A Comparison of Compact-Jet, Compact, and Conventional Ring-Spun Yarns”, Textile Research Journal, Vol. 81(5), pp. 459-470.
  • 30. Yılmaz, D., Usal, M.R., 2013, “Investigation of Yarn Properties of Modified Yarn Spinning Systems with Air Nozzle Attachment”, Fibres & Textiles in Eastern Europe, Vol. 21, No 2 (98), pp. 43-50.
  • 31. Yılmaz, D., Usal, M.R., 2012, “A Study on Siro-jet Spinning System”, Fibers and Polymers, Vol.13 (10), pp. 1359-1367. 32. Yılmaz, D., 2011. Development Of A Plied Yarn Spinning System Based On False Twist Spinning Technique, Doktorate Thesis, Suleyman Demirel University, Institute of Science, Isparta.
  • 33. Wang, X., Miao, M., How, Y., 1997, “Studies of JetRing spinning Part I: Reducing yarn hairiness with the JetRing”, Textile Research Journal, Vol. 67(4), pp. 253-258.
  • 34. Rengasamy, R.S., Kothari, V.K., Patnaik, A., Ghosh, A., Punekar, H., 2005, “Reducing Yarn Hairiness in Winding by Means of Jets: Optimisation of Jet Parameters, Yarn Linear Density and Winding Speed”. AUTEX Research Journal, Vol. 5(3), pp. 127–132.
  • 35. Beltran, R., Wang, L., Wang, X., 2007, “A Controlled Experiment on Yarn Hairiness and Fabric Pilling”, Textile Research Journal, Vol. 77(3), pp. 179–183.
  • 36. Ağteks, 2015, DirecTwist-2A User Manual.
There are 30 citations in total.

Details

Other ID JA89FA59GP
Journal Section Articles
Authors

Özge Yurtaslan This is me

Demet Yılmaz This is me

Publication Date June 1, 2016
Submission Date June 1, 2016
Published in Issue Year 2016 Volume: 26 Issue: 1

Cite

APA Yurtaslan, Ö., & Yılmaz, D. (2016). A STUDY FOR THE MODIFICATION OF A YARN TWISTING MACHINE WITH AN AIR NOZZLE. Textile and Apparel, 26(1), 64-75.

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