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PREPERATION AND MECHANICAL PROPERTIES OF WOVEN FABRIC REINFORCED ALL POLYPROPYLENE COMPOSITES

Year 2012, Volume: 22 Issue: 4, 284 - 292, 31.12.2012

Abstract

In the present work, all polypropylene composites were prepared by film stacking technique using terpolymer and copolymer
matrixes and woven fabric reinforcement. Composite sheets were prepared by use of hot press at different processing temperatures of 5,
10 and 15 °C over the melting temperature (Tm) of the matrixes in constant pressure of 8 MPa. Consolidation quality of composites was
studied by scanning electron microscopy (SEM) and density measurements. Mechanical properties of composite sheets were subjected
to tensile, flexural, and impact tests. The results showed that strength, stiffness and consolidation quality of composites increased by
increasing the processing temperature while impact properties decreased. It was established that composite with terpolymer matrix
demonstrated good strength, stiffness as well as consolidation properties in lower preparing temperature that indicate terpolymer matrix
can expand the processing window in manufacturing of all polypropylene composites.

References

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  • 2. Hine, P., J., Ward, I., M., “The hot compaction of woven polypropylene tape”, 1998, Journal of Material Science, 33, 2725-2733.
  • 3. Hine, P., J., et al., “Hot compacted polypropylene sheet”, 1998, Plastics Rubber and Composites Processing and Applic., 27, 167–171.
  • 4. Ward, I., M., “Developments in oriented polymers”, 2004, Plast. Rubber Composite, 33, 189–194.
  • 5. Ward, I., M., Hine P., J., “The science and technology of hot compaction”, 2004, Polymer, 45, 1413–27.
  • 6. Hine, P., J., Bassett, D., “The hot compaction behavior of woven oriented polypropylene fibers and tapes I. Mechanical properties”, 2003, Polymer, 44, 1117–31.
  • 7. Peijs, T., “Composites for recyclability”, 2003, Mater. Today, 6, 30–35.
  • 8. Cabrera N., Alcock, B., “Processing of all-polypropylene composites for ultimate recyclability”, 2004, Proc. Instn. Mech. Engrs. Part L. J. Materials: Design and Applications, 218, 145-155.
  • 9. Alcock, B., Cabrera, N., Peijs, T., “The mechanical properties of unidirectional all-polypropylene composites”, 2006, Composite Part A, 37, 716–26.
  • 10. Alcock, B., et al., “Low velocity impact performance of recyclable all-polypropylene composites”, 2006, Compos. Sci. Technol., 66, 1724–37.
  • 11. Alcock, B., Cabrera, N., “The mechanical properties of woven tape all-polypropylene composites”, 2007, Composites: Part A, 38, 147–161.
  • 12. Alcock, B., et al., “Interfacial properties of highly oriented coextruded polypropylene tapes for the creation of recyclable all-polypropylene composites”, 2007, J. Appl. Polym. Sci., 104, 118–29.
  • 13. Alcock, B., et al., “The effect of temperature and strain rate on the mechanical properties of highly oriented polypropylene tapes and allpolypropylene composites”, 2007, Compos. Sci. Technol., 67, 2061–70.
  • 14. Alcock, B., et al. “The effect of temperature and strain rate on the impact performance of recyclable all-polypropylene composites”, 2008, Composite Part B, 39, 537–47. 292 TEKSTİL ve KONFEKSİYON 4/2012
  • 15. Hine, P., J., Olley, R., Ward, I., M., “The use of interleaved films for optimizing the production and properties of hot compacted self reinforced polymer composites”, 2008, Compos. Sci. Technol., 68, 1413–21.
  • 16. Houshyar, S., Shanks, R., A., Hodzic, A., M., “Influence of different woven geometry in poly(propylene) woven composites”, 2005, Macromol. Mater. Eng., 290, 45–52.
  • 17. Houshyar, S., Shanks, R., A., Hodzic, A., M., “Mechanical and Thermal Properties of Flexible Poly(propylene) Composites”, 2006, Macromol. Mater. Eng., 291, 59–67.
  • 18. Bárány, T., Izer, A., Czigány, T., “On consolidation of self-reinforced polypropylene composites”, 2006, Plast Rubber Composite, 35, 375–379.
  • 19. Bárány, T., Izer, A., Czigány, T., “High performance self-reinforced polypropylene composites ”, 2007, Mater. Sci. Forum, 537, 121–128.
  • 20. Abraham, T., N., Siengchin, S., “Dynamic mechanical thermal analysis of all-PP composites based on b and a polymorphic forms”, 2008, J. Mater. Sci., 43, 3697–3703.
  • 21. Abraham, T., N., “Tensile mechanical and perforation impact behavior of all-PP composites containing random PP copolymer as matrix and stretched PP homopolymer as reinforcement: Effect of b nucleation of the matrix”, 2009, Composites: Part A, 40, 662–668.
  • 22. Izer, A., Bárány, T., Varga, J., “Development of woven fabric reinforced all-polypropylene composites with beta nucleated homo- and copolymer matrices”, 2009, Composites Science and Technology, 69, 2185–2192.
  • 23. Bárány, T., Izer, A., Karger-Kocsis, J., “Impact resistance of all-polypropylene composites composed of alpha and beta modifications”, 2009, Polymer Testing, 28, 176–182.
  • 24. Izer, A., Bárány, T., “Hot consolidated all-PP composites from textile fabrics composed of isotactic PP filaments with different degrees of orientation”, 2007, Express Polymer Letters, 11, 790–796.
  • 25. Bárány, T., Karger- Kocsis, J., Cziga´ny, T., “Development and characterization of self-reinforced poly(propylene) composites carded mat reinforcement”, 2006, Polym. Adv. Technol., 17, 818–824.
  • 26. Houshyar, S., Shanks, R., A., “Morphology thermal and mechanical properties of poly(propylene) fibre–matrix composites”, 2003, Macromol. Mater. Eng., 288, 599–606.
  • 27. Houshyar, S., Shanks, R., A., Hodzic, A., “The effect of fiber concentration on mechanical and thermal properties of fiber-reinforced polypropylene composites”, 2005, J. Appl. Polym. Sci., 96, 2260–72.
  • 28. Banik, K., Abraham T.,N., Karger-Kocsis, J., “Flexural Creep Behavior of Unidirectional and Cross-Ply All-Poly(propylene) (PURE) Composites”, 2007, Macromol. Mater. Eng., 292, 1280-1288.
Year 2012, Volume: 22 Issue: 4, 284 - 292, 31.12.2012

Abstract

References

  • 1. Ward, I., M., Hine, P., J., “Novel composites by hot compaction of fibers”, 1997, Polym. Eng. Sci., 37, 1809–14.
  • 2. Hine, P., J., Ward, I., M., “The hot compaction of woven polypropylene tape”, 1998, Journal of Material Science, 33, 2725-2733.
  • 3. Hine, P., J., et al., “Hot compacted polypropylene sheet”, 1998, Plastics Rubber and Composites Processing and Applic., 27, 167–171.
  • 4. Ward, I., M., “Developments in oriented polymers”, 2004, Plast. Rubber Composite, 33, 189–194.
  • 5. Ward, I., M., Hine P., J., “The science and technology of hot compaction”, 2004, Polymer, 45, 1413–27.
  • 6. Hine, P., J., Bassett, D., “The hot compaction behavior of woven oriented polypropylene fibers and tapes I. Mechanical properties”, 2003, Polymer, 44, 1117–31.
  • 7. Peijs, T., “Composites for recyclability”, 2003, Mater. Today, 6, 30–35.
  • 8. Cabrera N., Alcock, B., “Processing of all-polypropylene composites for ultimate recyclability”, 2004, Proc. Instn. Mech. Engrs. Part L. J. Materials: Design and Applications, 218, 145-155.
  • 9. Alcock, B., Cabrera, N., Peijs, T., “The mechanical properties of unidirectional all-polypropylene composites”, 2006, Composite Part A, 37, 716–26.
  • 10. Alcock, B., et al., “Low velocity impact performance of recyclable all-polypropylene composites”, 2006, Compos. Sci. Technol., 66, 1724–37.
  • 11. Alcock, B., Cabrera, N., “The mechanical properties of woven tape all-polypropylene composites”, 2007, Composites: Part A, 38, 147–161.
  • 12. Alcock, B., et al., “Interfacial properties of highly oriented coextruded polypropylene tapes for the creation of recyclable all-polypropylene composites”, 2007, J. Appl. Polym. Sci., 104, 118–29.
  • 13. Alcock, B., et al., “The effect of temperature and strain rate on the mechanical properties of highly oriented polypropylene tapes and allpolypropylene composites”, 2007, Compos. Sci. Technol., 67, 2061–70.
  • 14. Alcock, B., et al. “The effect of temperature and strain rate on the impact performance of recyclable all-polypropylene composites”, 2008, Composite Part B, 39, 537–47. 292 TEKSTİL ve KONFEKSİYON 4/2012
  • 15. Hine, P., J., Olley, R., Ward, I., M., “The use of interleaved films for optimizing the production and properties of hot compacted self reinforced polymer composites”, 2008, Compos. Sci. Technol., 68, 1413–21.
  • 16. Houshyar, S., Shanks, R., A., Hodzic, A., M., “Influence of different woven geometry in poly(propylene) woven composites”, 2005, Macromol. Mater. Eng., 290, 45–52.
  • 17. Houshyar, S., Shanks, R., A., Hodzic, A., M., “Mechanical and Thermal Properties of Flexible Poly(propylene) Composites”, 2006, Macromol. Mater. Eng., 291, 59–67.
  • 18. Bárány, T., Izer, A., Czigány, T., “On consolidation of self-reinforced polypropylene composites”, 2006, Plast Rubber Composite, 35, 375–379.
  • 19. Bárány, T., Izer, A., Czigány, T., “High performance self-reinforced polypropylene composites ”, 2007, Mater. Sci. Forum, 537, 121–128.
  • 20. Abraham, T., N., Siengchin, S., “Dynamic mechanical thermal analysis of all-PP composites based on b and a polymorphic forms”, 2008, J. Mater. Sci., 43, 3697–3703.
  • 21. Abraham, T., N., “Tensile mechanical and perforation impact behavior of all-PP composites containing random PP copolymer as matrix and stretched PP homopolymer as reinforcement: Effect of b nucleation of the matrix”, 2009, Composites: Part A, 40, 662–668.
  • 22. Izer, A., Bárány, T., Varga, J., “Development of woven fabric reinforced all-polypropylene composites with beta nucleated homo- and copolymer matrices”, 2009, Composites Science and Technology, 69, 2185–2192.
  • 23. Bárány, T., Izer, A., Karger-Kocsis, J., “Impact resistance of all-polypropylene composites composed of alpha and beta modifications”, 2009, Polymer Testing, 28, 176–182.
  • 24. Izer, A., Bárány, T., “Hot consolidated all-PP composites from textile fabrics composed of isotactic PP filaments with different degrees of orientation”, 2007, Express Polymer Letters, 11, 790–796.
  • 25. Bárány, T., Karger- Kocsis, J., Cziga´ny, T., “Development and characterization of self-reinforced poly(propylene) composites carded mat reinforcement”, 2006, Polym. Adv. Technol., 17, 818–824.
  • 26. Houshyar, S., Shanks, R., A., “Morphology thermal and mechanical properties of poly(propylene) fibre–matrix composites”, 2003, Macromol. Mater. Eng., 288, 599–606.
  • 27. Houshyar, S., Shanks, R., A., Hodzic, A., “The effect of fiber concentration on mechanical and thermal properties of fiber-reinforced polypropylene composites”, 2005, J. Appl. Polym. Sci., 96, 2260–72.
  • 28. Banik, K., Abraham T.,N., Karger-Kocsis, J., “Flexural Creep Behavior of Unidirectional and Cross-Ply All-Poly(propylene) (PURE) Composites”, 2007, Macromol. Mater. Eng., 292, 1280-1288.
There are 28 citations in total.

Details

Primary Language English
Journal Section Articles
Authors

Mohammad Abdorazaghı This is me

Saeed Shaıkhzadeh Najar This is me

Ahmad Arefazar This is me

Publication Date December 31, 2012
Submission Date June 11, 2012
Acceptance Date September 14, 2012
Published in Issue Year 2012 Volume: 22 Issue: 4

Cite

APA Abdorazaghı, M., Shaıkhzadeh Najar, S., & Arefazar, A. (2012). PREPERATION AND MECHANICAL PROPERTIES OF WOVEN FABRIC REINFORCED ALL POLYPROPYLENE COMPOSITES. Textile and Apparel, 22(4), 284-292.

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