Research Article
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Optimization of Draft and Twist Values for Improvement of Breaking Strength and Elongation Properties of Dual-Core Yarns

Year 2021, Volume: 31 Issue: 3, 220 - 228, 30.09.2021
https://doi.org/10.32710/tekstilvekonfeksiyon.903690

Abstract

Dual-core yarns, which are developed to have high elasticity and strength properties at the same time in the yarn structure, have been the focus of interest in yarn sector. Considering the purpose of developing dual-core yarns, it is obvious that the breaking strength and elongation performances expected from these yarns are very important. In this paper, the twist coefficient and PET (Polyethylene terephthalate)/Elastane draft ratios of dual-core yarns were optimized by Taguchi Method for improved of breaking strength and elongation performance. The signal to noise ratio (SNR) was calculated for each output and optimum levels were determined over these ratios. As a result of the study, it was determined that PET draft was the most effective parameter for both outputs. Considering the individual optimum levels determined for each output, common factor-level combinations covering both outputs were determined. Consequently, optimal common combination for the multi-performances was found as 4.2 twist coefficient, 1.15 PET draft ratio and 3.8 elastane ratio.

Thanks

The author also wishes to express their gratitude to Çalık Denim San. Tic. A.Ş. (Malatya/Turkey) for the sample preparation and the sample testing.

References

  • Hua T, Wong NS, Tang WM. 2018. Study on properties of elastic core-spun yarns containing a mix of spandex and PET/PTT bi-component filament as core. Textile Research Journal 88(9) 1065–1076, doi:10.1177/0040517517693982.
  • Jabbar A, Tariq U, Hussain T, Basit A, Hai A, Zubair M. 2020. Effect of polyester and elastane linear density on the physical and mechanical properties of dual-core-spun cotton yarns. Journal of Natural Fibers 17 (4), 463–471, doi:10.1080/15440478.2018.1500338.
  • Babaarslan O, Sarioğlu E, Çelik Hİ, Avci ME. 2018. Denim Fabrics Woven with Dual Core-Spun Yarns. Licensee IntechOpen, doi:10.5772/intechopen.80286.
  • Aydoğdu SH, Yılmaz D. 2020. Effect of yarn fineness and core7sheath fibre types on the physical properties of dual-core yarns and fabrics. Cellulose Chem. and Technol 54(3-4) 381-394, doi: 10.35812/CelluloseChemTechnol.2020.54.39.
  • Erbil Y, Islam R, Babaarslan O, Sırlıbaş S. 2020. Effect of Structural Changes on the Cotton Composite Yarn Properties Journal of Natural Fibers, doi: 10.1080/15440478.2020.1788687© 2020 Taylor & Francis.
  • Ute TB. 2019. Analysis of mechanical and dimensional properties of the denim fabrics produced with double-core and core-spun weft yarns with different weft densities. The Journal of The Textile Institute 110(2), 179-185. doi: 10.1080/00405000.2018.1470451.
  • Ertaş O G, Ünal BZ, Çelik N. 2016. Analyzing the effect of the elastane-containing dual-core weft yarn density on the denim fabric performance properties. The Journal of The Text Institute 107(1), 116–126. doi:10.1080/00405000.2015.1016319.
  • Babaarslan O, Sarioğlu E, Kaynak HK, Avcı ME. 2018. Air Permeability Analysis of Denim Fabrics from Dual-Core Spun Yarns. 18thAUTEX World Textile Conference (İstanbul, Turkey), 20-22.
  • Turksoy HG, Yildirim N. 2018. Effect of process variables on the properties of dual-core yarns containing wool/elastane. Industria Textila 69(5), 352-356. doi: 10.35530/IT.069.05.1486.
  • Fazeli F, Tavanai H, Hamadani AZ. 2012. Application of Taguchi and Full Factorial Experimental Design to Model the Color Yield of Cotton Fabric Dyed with Six Selected Direct Dyes. Journal of Engineered Fibers and Fabrics 7(3), 34-42, doi: 10.1177/155892501200700306.
  • Zeydan M. 2007. Modelling the woven fabric strength using artificial neural network and Taguchi methodologies. Inter Journal of Clothing Science and Technology 20(2), 104-118.
  • Khosla A, Kumar S, Aggarwal KK. 2006. Identification of strategy parameters for particle swarm optimizer through Taguchi method. J Zhejiang Univ Science A 7(12), 1989-1994.
  • Khanlou HM, Ang BC, Talebian S, Afifi AM, Andriyana A. 2015. Electrospinning of polymethyl methacrylate nanofibers: optimization of processing parameters using the Taguchi design of experiments. Textile Research Journal 85(4) 356-368, doi: 10.1177/0040517514547208.
  • Khan KR, Hossain MM, Sarker RC. 2015. Statistical Analyses and Predicting the Properties of Cotton/Waste Blended Open-End Rotor Yarn Using Taguchi OA Design. International Journal of Textile Science 4(2), 27-35. doi: 10.5923/j.textile.20150402.01.
  • Gaitonde VN, Karnik SR, Davim JP. 2008. Taguchi multiple-performance characteristics optimization in drilling of medium density fibreboard (MDF) to minimize delamination using utility concept. Journal of Materials Processing Technology 196, 73–78, doi: 10.1016/j.jmatprotec.2007.05.003.
  • Dhuib AB, El-Ghezal S. 2006. Cheikhrouhou M, A study of the impact of elastane ratio on mechanical properties of cotton wrapped elastane-core spun yarns. The Journal of the Textile Institute 97(2), 167-172, doi: 10.1533/joti.2005.0121.
  • Örtlek HG, Ülkü Ş. 2007. Effects of Spandex and yarn counts on the properties of elastic core-spun yarns produced on Murata vortex spinner. Textile Research Journal 77(6), 432–436, doi: 10.1177/0040517507078022.
  • Das A, Chakraborty R. 2013. Studies on elastane-cotton core-spun stretch yarns and fabrics: Part I-Yarn characteristics. Indian Journal of Fibre&Textile Research 38, 237-243.
  • Aydoğdu SH, Yılmaz D. 2019. Analyzing Some of the Dual-Core Yarn Spinning Parameters on Yarn and Various Fabric Properties. Tekstil ve Konfeksiyon 29(3), doi: 10.32710/tekstilvekonfeksiyon.470805.
  • Baykal PD, Babaarslan O, Erol R. 2006. Prediction of Strength and Elongation Properties of Cotton/Polyester-Blended OE Rotor Yarns. Fibres & Textiles in Eastern Europe 14, 1 (55).
  • Qadir MB, Hussain T, Malik M, Ahmad F, Jeong SH. 2014. Effect of elastane linear density and draft ratio on the physical and mechanical properties of core-spun cotton yarns. The Journal of The Textile Institute 105 (7), 753–759, doi:10.1080/00405000.2013.848045.
  • Çopur M, Özmetin C, Özmetin & Kocakerim MM. 2004. Optimization study of the leaching of roasted zinc sulphide concentrate with sulphuric acid solutions. Chemical Engineering and Processing: Process Intensification 43(8), 1007-1014, doi:10.1016/j.cep.2003.10.001.
  • Park CK, Ha JY. 2005. A Process for optimizing sewing conditions to minimize seam pucker using the Taguchi Method. Textile Reseach Journal 75(3): 245–252.
Year 2021, Volume: 31 Issue: 3, 220 - 228, 30.09.2021
https://doi.org/10.32710/tekstilvekonfeksiyon.903690

Abstract

References

  • Hua T, Wong NS, Tang WM. 2018. Study on properties of elastic core-spun yarns containing a mix of spandex and PET/PTT bi-component filament as core. Textile Research Journal 88(9) 1065–1076, doi:10.1177/0040517517693982.
  • Jabbar A, Tariq U, Hussain T, Basit A, Hai A, Zubair M. 2020. Effect of polyester and elastane linear density on the physical and mechanical properties of dual-core-spun cotton yarns. Journal of Natural Fibers 17 (4), 463–471, doi:10.1080/15440478.2018.1500338.
  • Babaarslan O, Sarioğlu E, Çelik Hİ, Avci ME. 2018. Denim Fabrics Woven with Dual Core-Spun Yarns. Licensee IntechOpen, doi:10.5772/intechopen.80286.
  • Aydoğdu SH, Yılmaz D. 2020. Effect of yarn fineness and core7sheath fibre types on the physical properties of dual-core yarns and fabrics. Cellulose Chem. and Technol 54(3-4) 381-394, doi: 10.35812/CelluloseChemTechnol.2020.54.39.
  • Erbil Y, Islam R, Babaarslan O, Sırlıbaş S. 2020. Effect of Structural Changes on the Cotton Composite Yarn Properties Journal of Natural Fibers, doi: 10.1080/15440478.2020.1788687© 2020 Taylor & Francis.
  • Ute TB. 2019. Analysis of mechanical and dimensional properties of the denim fabrics produced with double-core and core-spun weft yarns with different weft densities. The Journal of The Textile Institute 110(2), 179-185. doi: 10.1080/00405000.2018.1470451.
  • Ertaş O G, Ünal BZ, Çelik N. 2016. Analyzing the effect of the elastane-containing dual-core weft yarn density on the denim fabric performance properties. The Journal of The Text Institute 107(1), 116–126. doi:10.1080/00405000.2015.1016319.
  • Babaarslan O, Sarioğlu E, Kaynak HK, Avcı ME. 2018. Air Permeability Analysis of Denim Fabrics from Dual-Core Spun Yarns. 18thAUTEX World Textile Conference (İstanbul, Turkey), 20-22.
  • Turksoy HG, Yildirim N. 2018. Effect of process variables on the properties of dual-core yarns containing wool/elastane. Industria Textila 69(5), 352-356. doi: 10.35530/IT.069.05.1486.
  • Fazeli F, Tavanai H, Hamadani AZ. 2012. Application of Taguchi and Full Factorial Experimental Design to Model the Color Yield of Cotton Fabric Dyed with Six Selected Direct Dyes. Journal of Engineered Fibers and Fabrics 7(3), 34-42, doi: 10.1177/155892501200700306.
  • Zeydan M. 2007. Modelling the woven fabric strength using artificial neural network and Taguchi methodologies. Inter Journal of Clothing Science and Technology 20(2), 104-118.
  • Khosla A, Kumar S, Aggarwal KK. 2006. Identification of strategy parameters for particle swarm optimizer through Taguchi method. J Zhejiang Univ Science A 7(12), 1989-1994.
  • Khanlou HM, Ang BC, Talebian S, Afifi AM, Andriyana A. 2015. Electrospinning of polymethyl methacrylate nanofibers: optimization of processing parameters using the Taguchi design of experiments. Textile Research Journal 85(4) 356-368, doi: 10.1177/0040517514547208.
  • Khan KR, Hossain MM, Sarker RC. 2015. Statistical Analyses and Predicting the Properties of Cotton/Waste Blended Open-End Rotor Yarn Using Taguchi OA Design. International Journal of Textile Science 4(2), 27-35. doi: 10.5923/j.textile.20150402.01.
  • Gaitonde VN, Karnik SR, Davim JP. 2008. Taguchi multiple-performance characteristics optimization in drilling of medium density fibreboard (MDF) to minimize delamination using utility concept. Journal of Materials Processing Technology 196, 73–78, doi: 10.1016/j.jmatprotec.2007.05.003.
  • Dhuib AB, El-Ghezal S. 2006. Cheikhrouhou M, A study of the impact of elastane ratio on mechanical properties of cotton wrapped elastane-core spun yarns. The Journal of the Textile Institute 97(2), 167-172, doi: 10.1533/joti.2005.0121.
  • Örtlek HG, Ülkü Ş. 2007. Effects of Spandex and yarn counts on the properties of elastic core-spun yarns produced on Murata vortex spinner. Textile Research Journal 77(6), 432–436, doi: 10.1177/0040517507078022.
  • Das A, Chakraborty R. 2013. Studies on elastane-cotton core-spun stretch yarns and fabrics: Part I-Yarn characteristics. Indian Journal of Fibre&Textile Research 38, 237-243.
  • Aydoğdu SH, Yılmaz D. 2019. Analyzing Some of the Dual-Core Yarn Spinning Parameters on Yarn and Various Fabric Properties. Tekstil ve Konfeksiyon 29(3), doi: 10.32710/tekstilvekonfeksiyon.470805.
  • Baykal PD, Babaarslan O, Erol R. 2006. Prediction of Strength and Elongation Properties of Cotton/Polyester-Blended OE Rotor Yarns. Fibres & Textiles in Eastern Europe 14, 1 (55).
  • Qadir MB, Hussain T, Malik M, Ahmad F, Jeong SH. 2014. Effect of elastane linear density and draft ratio on the physical and mechanical properties of core-spun cotton yarns. The Journal of The Textile Institute 105 (7), 753–759, doi:10.1080/00405000.2013.848045.
  • Çopur M, Özmetin C, Özmetin & Kocakerim MM. 2004. Optimization study of the leaching of roasted zinc sulphide concentrate with sulphuric acid solutions. Chemical Engineering and Processing: Process Intensification 43(8), 1007-1014, doi:10.1016/j.cep.2003.10.001.
  • Park CK, Ha JY. 2005. A Process for optimizing sewing conditions to minimize seam pucker using the Taguchi Method. Textile Reseach Journal 75(3): 245–252.
There are 23 citations in total.

Details

Primary Language English
Subjects Wearable Materials
Journal Section Articles
Authors

Sümeyye Üstüntağ 0000-0002-2625-4063

Publication Date September 30, 2021
Submission Date March 26, 2021
Acceptance Date August 17, 2021
Published in Issue Year 2021 Volume: 31 Issue: 3

Cite

APA Üstüntağ, S. (2021). Optimization of Draft and Twist Values for Improvement of Breaking Strength and Elongation Properties of Dual-Core Yarns. Textile and Apparel, 31(3), 220-228. https://doi.org/10.32710/tekstilvekonfeksiyon.903690

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