Research Article
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Investigating the Effect of Fabric and Lamination-Foam Properties on the Air Permeability of Laminated Headrest Fabrics

Year 2021, Volume: 31 Issue: 4, 235 - 241, 30.12.2021
https://doi.org/10.32710/tekstilvekonfeksiyon.812489

Abstract

In automotive industry, vehicle seat has been came first to mind at beginning of components that is encounter directly with customer. The customers have many expectations in terms of aesthetics, functionality and comfort from the seats of vehicle. When considering comfort in car seats, backrest, cushion, headrest foam and upholstery are the place of at the top of the list. The seat upholstery in vehicle has a composite structure by including fabric, lamination foam and backing scrim. This composite structure is combined with the foam by using techniques such as traditional method or in-situ technology. In traditional method, the upholstery is trimmed on the product’s foam. In in-situ technology, PU is injected into ready-placed upholstery. The advantage of in-stu technology is to make a perfect trimming for curved foam designs. Especially in headrest, it is preferred concave shapes for distance that effects on comfort and also safety between the driver's head and the seat headrest. In in-situ process, an overflow failure may occure from the upholstery surface of injected foam including polyurethane (PU) with high pressure during process. Overflow failure is not required by main automobile producers for aesthetical aspect and quality point of view. In this study, it is evaluated the effect of lamination foam and fabric in composite structure on overflow failure. In evaluation of overflow behaviour of PU injected foam, fabric types and lamination foam types were tested regarding weight measurement, peeling strength and air permeability. Final products as headrest were obseved by 40x microscop to evaluate the overflow failure.

Supporting Institution

TOFAŞ - MARTUR

References

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  • 2. Kovalova N, Kulhyvy P, Vosahlo J, Havelka A. 2019. Experimental and numerical study of sewing seams of automobile seat covers under unidirectional and multiaxial loading Tekstil ve Konfeksiyon 29(4), 322-335.
  • 3. Ömeroğulları BZ. 2019. Improvement of multifunctional automotive textile. Tekstil ve Konfeksiyon 29(2), 113-120.
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  • 5. Deng R, Davies P, Bajaj AK. 2003. Flexible polyurethane foam odelling and identification of viscoelastic parameters for automotive seating application Journal of Sound and Vibration 262(3), 391–417.
  • 6. Moon J, Kwak SB, Lee JY, Kim D, Ha JU, Oh JS. 2019. Synthesis of polyurethane foam from ultrasonically decrosslinked automotive seat cushions Waste Management 85(2019), 557-562.
  • 7. Fung W. 2000. Textiles in automotive engineering. Cambridge: Woodhead. ISBN 1855734931.
  • 8. Haroglu D, Powell N, Seyam AFM. 2017. A textile-based optical fiber sensor design for automotive seat occupancy sensing The Journal of the Textile Institute 108(1), 49-57.
  • 9. Oylar S, Mecit D. 2019 A study about the effect of weft yarn parameters on the physical parameters of automotive upholstery fabrics, 19th World Textile Conference Textiles At the Crossroads (AUTEX 2019), Ghent, Belgium.
  • 10. Shim E. 2019. Coating and laminating processes and techniques for textiles In Smith WC (Ed.) Smart Textile Coatings and Laminates. Swaston, UK: Woodhead, 11-45.
  • 11. Bulut Y, Sülar V. 2010. Kaplama veya laminasyon teknikleri ile üretilen kumaşlarin genel özellikleri ve performans testleri Tekstil ve Mühendis 15(71), 5-16.
  • 12. Singha K. 2012. A review on coating & lamination in textiles: processes and applications. American Journal of Polymer Science 2(3), 39-49.
  • 13. Aksoy S, Erbil S, Dağdeviren M. 2020 August. Investigation of Lamination Thickness of Seat Upholstery Effect on Seat Heater Pad Performance, 9th International Conference on Advanced Technologies (ICAT'20), Istanbul, Turkey.
  • 14. Glenn GM, Orts WJ, Nobes GAR, Gray GM. 2001. In situ laminating process for baked starch-based foams Industrial Crops and Products 14(2), 125-134.
  • 15. Fatahi I, Yazdi AA. 2010. Assessment of the relationship between air permeability of woven fabrics and its mechanical properties Fibres and Textiles in Eastern Europe 6(83), 68-71.
  • 16. Ogulata RT, Mezarcioz S. 2012. Total porosity, theoretical analysis, and prediction of the air permeability of woven fabrics Journal of the Textile Institute 103(6), 654-661.
  • 17. Padleckiene I, Petrulis D. 2008. The change of air permeability and structure of breathable-coated textile materials after cyclic stretching Materials Science (Medžiagotyra) 14(2), 162-165. ISSN 1392–1320.
Year 2021, Volume: 31 Issue: 4, 235 - 241, 30.12.2021
https://doi.org/10.32710/tekstilvekonfeksiyon.812489

Abstract

References

  • 1. Elmogahzy YE. 2020. Performance characteristics of technical textiles: Part II: Transportation textiles. Engineering Textiles. Cambridge: Woodhead, 365-398. ISBN 9780081024881.
  • 2. Kovalova N, Kulhyvy P, Vosahlo J, Havelka A. 2019. Experimental and numerical study of sewing seams of automobile seat covers under unidirectional and multiaxial loading Tekstil ve Konfeksiyon 29(4), 322-335.
  • 3. Ömeroğulları BZ. 2019. Improvement of multifunctional automotive textile. Tekstil ve Konfeksiyon 29(2), 113-120.
  • 4. Jerkovic I, Pallarés JM, Ardanuy M, Capdevila X. 2013. Abrasive elements and abrasion resistance tests for car seat upholstery Journal of Engineered Fibers and Fabrics 8(3), 35-41.
  • 5. Deng R, Davies P, Bajaj AK. 2003. Flexible polyurethane foam odelling and identification of viscoelastic parameters for automotive seating application Journal of Sound and Vibration 262(3), 391–417.
  • 6. Moon J, Kwak SB, Lee JY, Kim D, Ha JU, Oh JS. 2019. Synthesis of polyurethane foam from ultrasonically decrosslinked automotive seat cushions Waste Management 85(2019), 557-562.
  • 7. Fung W. 2000. Textiles in automotive engineering. Cambridge: Woodhead. ISBN 1855734931.
  • 8. Haroglu D, Powell N, Seyam AFM. 2017. A textile-based optical fiber sensor design for automotive seat occupancy sensing The Journal of the Textile Institute 108(1), 49-57.
  • 9. Oylar S, Mecit D. 2019 A study about the effect of weft yarn parameters on the physical parameters of automotive upholstery fabrics, 19th World Textile Conference Textiles At the Crossroads (AUTEX 2019), Ghent, Belgium.
  • 10. Shim E. 2019. Coating and laminating processes and techniques for textiles In Smith WC (Ed.) Smart Textile Coatings and Laminates. Swaston, UK: Woodhead, 11-45.
  • 11. Bulut Y, Sülar V. 2010. Kaplama veya laminasyon teknikleri ile üretilen kumaşlarin genel özellikleri ve performans testleri Tekstil ve Mühendis 15(71), 5-16.
  • 12. Singha K. 2012. A review on coating & lamination in textiles: processes and applications. American Journal of Polymer Science 2(3), 39-49.
  • 13. Aksoy S, Erbil S, Dağdeviren M. 2020 August. Investigation of Lamination Thickness of Seat Upholstery Effect on Seat Heater Pad Performance, 9th International Conference on Advanced Technologies (ICAT'20), Istanbul, Turkey.
  • 14. Glenn GM, Orts WJ, Nobes GAR, Gray GM. 2001. In situ laminating process for baked starch-based foams Industrial Crops and Products 14(2), 125-134.
  • 15. Fatahi I, Yazdi AA. 2010. Assessment of the relationship between air permeability of woven fabrics and its mechanical properties Fibres and Textiles in Eastern Europe 6(83), 68-71.
  • 16. Ogulata RT, Mezarcioz S. 2012. Total porosity, theoretical analysis, and prediction of the air permeability of woven fabrics Journal of the Textile Institute 103(6), 654-661.
  • 17. Padleckiene I, Petrulis D. 2008. The change of air permeability and structure of breathable-coated textile materials after cyclic stretching Materials Science (Medžiagotyra) 14(2), 162-165. ISSN 1392–1320.
There are 17 citations in total.

Details

Primary Language English
Subjects Wearable Materials
Journal Section Articles
Authors

Seray Aksoy

Cemil Işılak

Semih Ertürk This is me

Semih Oylar This is me

Diren Mecit This is me

Early Pub Date December 30, 2021
Publication Date December 30, 2021
Submission Date October 19, 2020
Acceptance Date September 14, 2021
Published in Issue Year 2021 Volume: 31 Issue: 4

Cite

APA Aksoy, S., Işılak, C., Ertürk, S., Oylar, S., et al. (2021). Investigating the Effect of Fabric and Lamination-Foam Properties on the Air Permeability of Laminated Headrest Fabrics. Textile and Apparel, 31(4), 235-241. https://doi.org/10.32710/tekstilvekonfeksiyon.812489

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