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The Effect of Fabric Structure and Ultrasonic Welding Process on the Performance of the Spunlace Surgical Gowns

Year 2023, Volume: 33 Issue: 1, 45 - 55, 31.03.2023
https://doi.org/10.32710/tekstilvekonfeksiyon.1210940

Abstract

This study investigates the effects of fabric properties and ultrasonic welding on the performance of surgical gowns. For this purpose, eight spunlace fabrics with different structural properties were provided. First, the fabrics’ thickness, tensile strength, elongation at break, air permeability, drape behavior, and surface friction properties were investigated. Then the fabrics were sewn with the ultrasonic sewing machine. Afterward, the sewn fabrics’ seam strength, air permeability and drape behavior were tested. The results were statistically evaluated. Based on the data obtained, a detailed comparison was made between the fabrics with respect to the expectations of the surgical gowns. The higher the polyester content in the fabric, the higher the fabric strength, seam strength and air permeability. However, viscose-rich fabrics have a softer hand and are easier to drape compared to polyester fabrics. Moreover, sewing process leads to a decrease in the drape and air permeability of the fabrics.

References

  • 1. Atay Y, Pamuk O, Boyacı B, Yıldız EZ, Göksel T, Metin DY, Gül S, Devrim G, Topbaş Ö. 2021. A new approach to surgical gowns. In A. Agrawal (Ed.), Healthcare Access. IntechOpen, 1-17.
  • 2. May-Plumlee T, Pittman A. 2002. Surgical gown requirements capture: A Design Analysis case study Journal of Textile and Apparel, Technology and Management 2, 1-10.
  • 3. Rutala WA, Weber DJ. 2001. A review of single-use and reusable gowns and drapes in health care. Infection Control and Hospital Epidemiology 4, 248-257.
  • 4. Abreu MJ, Silva ME, Schacher L, Adolphe D. 2003. Designing surgical clothing and drapes according to the new technical standards. International Journal of Clothing Science and Technology 1, 69-74.
  • 5. Eryürük SH, Karagüzel Kayaoğlu B, Altay P. 2018. Thermal comfort properties of nonwoven fabrics used in surgical gowns. IOP Conf. Series: Materials Science and Engineering, 459, 1-6.
  • 6. Wang H, Zhu J, Jin X, Wu H. 2013. A study on the entanglement and high-strength mechanism of spunlaced nonwoven fabric of hydrophilic Pet fibers. Journal of Engineered Fibers and Fabrics 8(4), 60-67.
  • 7. Chellamani KP, Vignesh Balaji RS, Veerasubramanian D. 2013. Medical textiles: The spunlace process and its application possibilities for hygiene textiles. Journal of Academia and Industrial Research 1(12), 735-739.
  • 8. Jain RK, Sinha SK, Das A. 2019. Compression characteristics of spunlace nonwoven fabric. Indian Journal of Fibre & Textile Research 44, 39-44.
  • 9. Jana P. 2011. Assembling technologies for functional garments - An overview. Indian Journal of Fibre & Textile Research 36, 380-387.
  • 10. Kayar M. 2014. Analysis of ultrasonic seam tensile properties of thermal bonded nonwoven fabrics. Journal of Engineered Fibers and Fabrics 9(3), 8-18.
  • 11. Jevsnik S, Zunic-Lojen D. 2007. Drape behaviour of seamed fabrics. Fibers and Polymers 8(5), 550-557.
  • 12. Şevkan Macit A., Tiber B. 2022. Evaluation of some physical performance properties of ultrasonic seaming, conventional seaming and sealing adhesive tape on waterproof polyester knitted fabrics with polyurethane. Textile Research Journal 92(3-4), 498-510.
  • 13. Shi W, Little T. 2000. Mechanisms of ultrasonic joining of textile materials. International Journal of Clothing Science and Technology 12(5), 331-350.
  • 14. Eryürük SH, Karagüzel Kayaoğlu B, Kalaoğlu F. 2017. A study on ultrasonic welding of nonwovens used for surgical gowns. International Journal of Clothing Science and Technology 29(4), 539-552.
  • 15. Zhou Z, Zhang R. 2012. Effect of polyester and viscose content on the performance of spunlaced nonwoven dressings. Advanced Materials Research 627, 293-297.
  • 16. Maiti S, Bele VS, Basu SK. 2020.Effect of material properties and process parameters on properties of hydroentangled nonwoven fabrics. The Journal of the Textile Institute 112(6), 914-920.
  • 17. Seram N, Cabon D. 2013. Investigating the possibility of constructing different seam types for clothing using ultrasonic. International Journal of Clothing Science and Technology 25(2), 90-98.
  • 18. Boz S, Küçük M. 2021. The analysis of the ultrasonic welding performance for the medical protective clothing. Tekstil ve Konfeksiyon 31(1), 53-62.
  • 19. Yıldız EZ, Pamuk O, Boz S. 2017. An investigation on the seam tensile properties of ultrasonically bonded nonwoven fabrics. Industria Textila 68(2), 126-130.
  • 20. Nguyen T, Thanh LQ, Loc NH, Huu MN, Van AN. 2020. Effects of different roller profiles on the microstructure and peel strength of the ultrasonic welding joints of nonwoven fabrics. Applied Sciences 10(12), 1-12.
  • 21. Gürkan Ünal P. 2018. The effect of laying direction on the characteristics of nonwoven fabrics. European Journal of Engineering and Applied Sciences 1(2), 59-62.
  • 22. Süpüren Mengüç G, Özgüney AT, Dalbaşı ES, Özdil N. 2019. A comparative study on handle properties of bamboo and cotton fabrics. Industria Textila 70(3), 278-284.
  • 23. Özçelik Kayseri G, Özdil N, Süpüren Mengüç G. 2012. Sensorial comfort of textile materials. In H.Y. Jeon (Ed.), Woven Fabrics. Crotia: InTech, 235-266.
  • 24. Lima M, Hes L, Vasconcelos R, Martins J. 2005. Frictorq-accessing fabric friction with a novel fabric surface tester. Autex Research Journal 5(4), 194-201.
  • 25. Silva LF, Seabra E, Lima M, Vasconcelos R, Alves J, Guise C, Martins D. 2010, July. A successful partnership for the development of a laboratory friction testing apparatus: A project review. International Conference on Engineering Education Proceedings, Gliwice, Poland. TEKSTİL ve KONFEKSİYON 33(1), 2023 55
  • 26. Zheng H, Seyam AM, Shiffler D. 2003. The impact of input energy on the performance of hydroentangled nonwoven fabrics. International Nonwovens Journal 34-44.
  • 27. Wang H, Zhu J, Jin X, Wu H. 2013. A study on the entanglement and high-strength mechanism of spunlaced nonwoven fabric of hydrophilic PET fibers. Journal of Engineered Fibers and Fabrics 8(4), 60-67.
  • 28. Niedziela M, Sąsiadek M, Woźniak W. 2022. Pore size, shape and orientation analysis with respect to tensile tests in nonwoven spun-lace textiles using image processing. The Journal of the Textile Institute Advance online publication. [DOI: 10.1080/00405000.2022.2046302]
  • 29. Cheema SM, Shah T, Anand SC, Soin N. 2018. Development and characterisation of nonwoven fabrics for apparel applications. Vlakna a Textil 8(3), 1-7.
  • 30. Zhao Y, Chen R, Ni R, Liu H, Li J, Huang C. 2020. Fabrication and characterization of a novel facial mask substrates based on thermoplastic polyester elastomer fibers. The Journal of the Textile Institute 111(8), 1231-1237.
  • 31. Ahmad F, Tausif M, Hassan MZ, Ahmad S, Malik MH. 2018. Mechanical and comfort properties of hydroentangled nonwovens from comber noil. Journal of Industrial Textiles 47(8), 2014-2028.
  • 32. Behera BK, Arora H. 2009. Surgical gown: A critical review. Journal of Industrial Textiles 38(3), 205-231.
  • 33. Maiti S, Bele VS, Basu SK. 2021. Effect of material properties and process parameters on properties of hydroentangled nonwoven fabrics. The Journal of the Textile Institute 112(6), 914-920.
  • 34. Çinçik E, Koç E. 2012. An analysis on air permeability of polyester/viscose blended needle-punched nonwovens. Textile Research Journal 82(5), 430-442.
  • 35. Debnath S, Madhusoothanan M. 2010. Thermal insulation, compression and air permeability of polyester needle-punched nonwoven. Indian Journal of Fibre & Textile Research 35, 38-44.
  • 36. Midha VK, Dakuri A, Midha V. 2012. Studies on the properties of nonwoven surgical gowns. Journal of Industrial Textiles 43(2), 174-190.
  • 37. Zhao Y, Chen R, Ni R, Liu H, Li J, Huang C. 2020. Fabrication and characterization of a novel facial mask substrates based on thermoplastic polyester elastomer fibers, The Journal of the Textile Institute 111(8), 1231-1237.
  • 38. Midha VK, Mukhopadyay A. 2005. Bulk and physical properties of needle-punched nonwoven fabric. Indian Journal of Fibre & Textile Research 30, 218-229.
  • 39. Maduna L. 2018. Development of spunlaced nonwoven filters from PAN, PPS and PI fibres for industrial use (Doctoral dissertation). Nelson Mandela University, South Africa.
  • 40. Daukantiene V, Vadeike G. 2018. Evaluation of the air permeability of elastic knitted fabrics and their assemblies. International Journal of Clothing Science and Technology 30(6), 839-853.
  • 41. Li Y, Dai XQ. 2006. Fabrics. Biomechanical Engineering of Textiles and Clothing 199-222.
  • 42. Matusiak M. 2017. Influence of the structural parameters of woven fabrics on their drapeability. Fibres & Textiles in Eastern Europe 25 1(121), 56-64.
  • 43. Eryürük SH, Kurşun Bahadır S, Sarıçam C, Kalaoğlu F. 2019. The effects of finishing processes on the dynamic drape of wool fabrics. International Journal of Clothing Science and Technology 31(2), 195-206.
  • 44. Sharma KR, Behera BK, Roedel H, Schwnk A. 2005. Effect of sewing and fusing of interlining on drape behaviour of suiting fabrics. International Journal of Clothing Science and Technology 17(2), 75-90.
  • 45. Yüksekkaya ME, Celep G, Doğan G, Tercan M, Urhan B. 2016. A comparative study of physical properties of yarns and fabrics produced from virgin and recycled fibers. Journal of Engineered Fibers and Fabrics 11(2), 68-76.
  • 46. Babaarslan O, Avcıoğlu Kalebek N. 2010. Effect of weight and applied force on the friction coefficient of the spunbond nonwoven fabrics. Fibers and Polymers 11(2), 277-284.
Year 2023, Volume: 33 Issue: 1, 45 - 55, 31.03.2023
https://doi.org/10.32710/tekstilvekonfeksiyon.1210940

Abstract

References

  • 1. Atay Y, Pamuk O, Boyacı B, Yıldız EZ, Göksel T, Metin DY, Gül S, Devrim G, Topbaş Ö. 2021. A new approach to surgical gowns. In A. Agrawal (Ed.), Healthcare Access. IntechOpen, 1-17.
  • 2. May-Plumlee T, Pittman A. 2002. Surgical gown requirements capture: A Design Analysis case study Journal of Textile and Apparel, Technology and Management 2, 1-10.
  • 3. Rutala WA, Weber DJ. 2001. A review of single-use and reusable gowns and drapes in health care. Infection Control and Hospital Epidemiology 4, 248-257.
  • 4. Abreu MJ, Silva ME, Schacher L, Adolphe D. 2003. Designing surgical clothing and drapes according to the new technical standards. International Journal of Clothing Science and Technology 1, 69-74.
  • 5. Eryürük SH, Karagüzel Kayaoğlu B, Altay P. 2018. Thermal comfort properties of nonwoven fabrics used in surgical gowns. IOP Conf. Series: Materials Science and Engineering, 459, 1-6.
  • 6. Wang H, Zhu J, Jin X, Wu H. 2013. A study on the entanglement and high-strength mechanism of spunlaced nonwoven fabric of hydrophilic Pet fibers. Journal of Engineered Fibers and Fabrics 8(4), 60-67.
  • 7. Chellamani KP, Vignesh Balaji RS, Veerasubramanian D. 2013. Medical textiles: The spunlace process and its application possibilities for hygiene textiles. Journal of Academia and Industrial Research 1(12), 735-739.
  • 8. Jain RK, Sinha SK, Das A. 2019. Compression characteristics of spunlace nonwoven fabric. Indian Journal of Fibre & Textile Research 44, 39-44.
  • 9. Jana P. 2011. Assembling technologies for functional garments - An overview. Indian Journal of Fibre & Textile Research 36, 380-387.
  • 10. Kayar M. 2014. Analysis of ultrasonic seam tensile properties of thermal bonded nonwoven fabrics. Journal of Engineered Fibers and Fabrics 9(3), 8-18.
  • 11. Jevsnik S, Zunic-Lojen D. 2007. Drape behaviour of seamed fabrics. Fibers and Polymers 8(5), 550-557.
  • 12. Şevkan Macit A., Tiber B. 2022. Evaluation of some physical performance properties of ultrasonic seaming, conventional seaming and sealing adhesive tape on waterproof polyester knitted fabrics with polyurethane. Textile Research Journal 92(3-4), 498-510.
  • 13. Shi W, Little T. 2000. Mechanisms of ultrasonic joining of textile materials. International Journal of Clothing Science and Technology 12(5), 331-350.
  • 14. Eryürük SH, Karagüzel Kayaoğlu B, Kalaoğlu F. 2017. A study on ultrasonic welding of nonwovens used for surgical gowns. International Journal of Clothing Science and Technology 29(4), 539-552.
  • 15. Zhou Z, Zhang R. 2012. Effect of polyester and viscose content on the performance of spunlaced nonwoven dressings. Advanced Materials Research 627, 293-297.
  • 16. Maiti S, Bele VS, Basu SK. 2020.Effect of material properties and process parameters on properties of hydroentangled nonwoven fabrics. The Journal of the Textile Institute 112(6), 914-920.
  • 17. Seram N, Cabon D. 2013. Investigating the possibility of constructing different seam types for clothing using ultrasonic. International Journal of Clothing Science and Technology 25(2), 90-98.
  • 18. Boz S, Küçük M. 2021. The analysis of the ultrasonic welding performance for the medical protective clothing. Tekstil ve Konfeksiyon 31(1), 53-62.
  • 19. Yıldız EZ, Pamuk O, Boz S. 2017. An investigation on the seam tensile properties of ultrasonically bonded nonwoven fabrics. Industria Textila 68(2), 126-130.
  • 20. Nguyen T, Thanh LQ, Loc NH, Huu MN, Van AN. 2020. Effects of different roller profiles on the microstructure and peel strength of the ultrasonic welding joints of nonwoven fabrics. Applied Sciences 10(12), 1-12.
  • 21. Gürkan Ünal P. 2018. The effect of laying direction on the characteristics of nonwoven fabrics. European Journal of Engineering and Applied Sciences 1(2), 59-62.
  • 22. Süpüren Mengüç G, Özgüney AT, Dalbaşı ES, Özdil N. 2019. A comparative study on handle properties of bamboo and cotton fabrics. Industria Textila 70(3), 278-284.
  • 23. Özçelik Kayseri G, Özdil N, Süpüren Mengüç G. 2012. Sensorial comfort of textile materials. In H.Y. Jeon (Ed.), Woven Fabrics. Crotia: InTech, 235-266.
  • 24. Lima M, Hes L, Vasconcelos R, Martins J. 2005. Frictorq-accessing fabric friction with a novel fabric surface tester. Autex Research Journal 5(4), 194-201.
  • 25. Silva LF, Seabra E, Lima M, Vasconcelos R, Alves J, Guise C, Martins D. 2010, July. A successful partnership for the development of a laboratory friction testing apparatus: A project review. International Conference on Engineering Education Proceedings, Gliwice, Poland. TEKSTİL ve KONFEKSİYON 33(1), 2023 55
  • 26. Zheng H, Seyam AM, Shiffler D. 2003. The impact of input energy on the performance of hydroentangled nonwoven fabrics. International Nonwovens Journal 34-44.
  • 27. Wang H, Zhu J, Jin X, Wu H. 2013. A study on the entanglement and high-strength mechanism of spunlaced nonwoven fabric of hydrophilic PET fibers. Journal of Engineered Fibers and Fabrics 8(4), 60-67.
  • 28. Niedziela M, Sąsiadek M, Woźniak W. 2022. Pore size, shape and orientation analysis with respect to tensile tests in nonwoven spun-lace textiles using image processing. The Journal of the Textile Institute Advance online publication. [DOI: 10.1080/00405000.2022.2046302]
  • 29. Cheema SM, Shah T, Anand SC, Soin N. 2018. Development and characterisation of nonwoven fabrics for apparel applications. Vlakna a Textil 8(3), 1-7.
  • 30. Zhao Y, Chen R, Ni R, Liu H, Li J, Huang C. 2020. Fabrication and characterization of a novel facial mask substrates based on thermoplastic polyester elastomer fibers. The Journal of the Textile Institute 111(8), 1231-1237.
  • 31. Ahmad F, Tausif M, Hassan MZ, Ahmad S, Malik MH. 2018. Mechanical and comfort properties of hydroentangled nonwovens from comber noil. Journal of Industrial Textiles 47(8), 2014-2028.
  • 32. Behera BK, Arora H. 2009. Surgical gown: A critical review. Journal of Industrial Textiles 38(3), 205-231.
  • 33. Maiti S, Bele VS, Basu SK. 2021. Effect of material properties and process parameters on properties of hydroentangled nonwoven fabrics. The Journal of the Textile Institute 112(6), 914-920.
  • 34. Çinçik E, Koç E. 2012. An analysis on air permeability of polyester/viscose blended needle-punched nonwovens. Textile Research Journal 82(5), 430-442.
  • 35. Debnath S, Madhusoothanan M. 2010. Thermal insulation, compression and air permeability of polyester needle-punched nonwoven. Indian Journal of Fibre & Textile Research 35, 38-44.
  • 36. Midha VK, Dakuri A, Midha V. 2012. Studies on the properties of nonwoven surgical gowns. Journal of Industrial Textiles 43(2), 174-190.
  • 37. Zhao Y, Chen R, Ni R, Liu H, Li J, Huang C. 2020. Fabrication and characterization of a novel facial mask substrates based on thermoplastic polyester elastomer fibers, The Journal of the Textile Institute 111(8), 1231-1237.
  • 38. Midha VK, Mukhopadyay A. 2005. Bulk and physical properties of needle-punched nonwoven fabric. Indian Journal of Fibre & Textile Research 30, 218-229.
  • 39. Maduna L. 2018. Development of spunlaced nonwoven filters from PAN, PPS and PI fibres for industrial use (Doctoral dissertation). Nelson Mandela University, South Africa.
  • 40. Daukantiene V, Vadeike G. 2018. Evaluation of the air permeability of elastic knitted fabrics and their assemblies. International Journal of Clothing Science and Technology 30(6), 839-853.
  • 41. Li Y, Dai XQ. 2006. Fabrics. Biomechanical Engineering of Textiles and Clothing 199-222.
  • 42. Matusiak M. 2017. Influence of the structural parameters of woven fabrics on their drapeability. Fibres & Textiles in Eastern Europe 25 1(121), 56-64.
  • 43. Eryürük SH, Kurşun Bahadır S, Sarıçam C, Kalaoğlu F. 2019. The effects of finishing processes on the dynamic drape of wool fabrics. International Journal of Clothing Science and Technology 31(2), 195-206.
  • 44. Sharma KR, Behera BK, Roedel H, Schwnk A. 2005. Effect of sewing and fusing of interlining on drape behaviour of suiting fabrics. International Journal of Clothing Science and Technology 17(2), 75-90.
  • 45. Yüksekkaya ME, Celep G, Doğan G, Tercan M, Urhan B. 2016. A comparative study of physical properties of yarns and fabrics produced from virgin and recycled fibers. Journal of Engineered Fibers and Fabrics 11(2), 68-76.
  • 46. Babaarslan O, Avcıoğlu Kalebek N. 2010. Effect of weight and applied force on the friction coefficient of the spunbond nonwoven fabrics. Fibers and Polymers 11(2), 277-284.
There are 46 citations in total.

Details

Primary Language English
Subjects Wearable Materials
Journal Section Articles
Authors

Esra Zeynep Yıldız 0000-0001-6143-8768

Early Pub Date March 28, 2023
Publication Date March 31, 2023
Submission Date November 28, 2022
Acceptance Date January 17, 2023
Published in Issue Year 2023 Volume: 33 Issue: 1

Cite

APA Yıldız, E. Z. (2023). The Effect of Fabric Structure and Ultrasonic Welding Process on the Performance of the Spunlace Surgical Gowns. Textile and Apparel, 33(1), 45-55. https://doi.org/10.32710/tekstilvekonfeksiyon.1210940

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