Research Article
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Utilization of Collagen Wastes as Bioretanning Agent and Effects on the Mechanical Properties of Leather

Year 2023, Volume: 33 Issue: 4, 330 - 336, 31.12.2023
https://doi.org/10.32710/tekstilvekonfeksiyon.1066721

Abstract

A bioretanning agent was developed as an alternative to conventional synthetic retanning agents to pave the way for sustainability in the leather industry. Tanned solid waste shavings obtained from leather processing was utilized to produce a proteinic sub-structure for constitution building block of the bioretanning agent's backbone. The protein hydrolyzates were acquired with different molecular weights and the hybrid biopolymers were obtained by grafting the hydrolyzates with acrylic acids (AAc) and acrylamides (AAm). To evaluate the properties imparted by the designed bioretanning agent, it was incorporated into the leather in the retanning processes and compared to the control samples fabricated with conventional procedures. Penetration of hybrid biopolymer into the matrix for retanning was achieved easily, and using low and high molecular weight biopolymers have been recorded by 20% and 23% of improvement on the mechanical performance of the leather samples, respectively. The ratio of the hydrolyzate and AAm/AAc was found to be fitted at 1:2 for both. Furthermore, as per the evaluation of the leathers retanned by novel biopolymer, the results were promising in terms of technical viability and revealed that the biopolymer usage could enhance the mechanical performance of the leather while benefiting from the waste-to-wealth approach.

Supporting Institution

TUBITAK-TEYDEB

Project Number

3191635

Thanks

We thank TUBITAK-TEYDEB for support with project number <3191635>.

References

  • Rao JR, Thanikaivelan PK, Sreeram J, Nair BU. 2002. Green Route for the Utilization of Chrome Shavings (Chromium-Containing Solid Waste) in Tanning Industry, Environmental Science and Technology, 36(6),1372-1376.
  • Catalina M, Cot J, Balu AM, Serrano-Ruiz JC, Luque R. 2012. Tailor-made biopolymers from leather waste valorization, Green Chemistry, 14(2), 308-312.
  • Fathima NN, Kumar TP, Kumar DR, Rao JR, Nair BU. 2006. Wet white leather processing: A new combination tanning system, Journal of American Chemists Association, 101(2), 58-65.
  • Liu X, Yue O, Wang X, Hou M, Zheng M, Jiang H. 2020. Preparation and application of a novel biomass-based amphoteric retanning agent with the function of reducing free formaldehyde in leather, Journal of Cleaner Production, 265, 121796.
  • Dilek Y, Basaran B, Sancakli A, Bitlisli BO, Yorgancioglu A. 2019. Evaluation of Collagen Hydrolysate on the Performance Properties of Different Wet-White Tanned Leathers, Journal of Society of Leather Technologists and Chemists, 103(3),129-134.
  • Lakshminarayana Y, Jaisankar S, Saravanan P, Chandrababu NK, Rajkumar S, Mandal AB. 2009. Studies on graft copolymerization of acrylic acid onto collagen hydrolysate as high performance retanning agent for leather, Semantic Scholar. 197411573.
  • Sastry TP. 1986. Solubilized keratins as a novel filler in the retanning of upper leathers, Leather Science, 33, 345-359.
  • Dang X, Yang M, Zhang B, Chen H, Wang Y. 2019. Recovery and utilization of collagen protein powder extracted from chromium leather scrap waste, Environmental Science and Pollution Research, 26(7), 7277-7283.
  • Sathish M, Madhan B, Rao JR. 2019. Leather solid waste: An eco-benign raw material for leather chemical preparation–A circular economy example, Waste Management, 87, 357-367.
  • Yılmaz O, Kantarli IC, Yuksel M, Saglam M, Yanik J. 2007. Conversion of leather wastes to useful products, Resources, Conservation & Recycling, 49(4), 436-448.
  • Zehra B, Nawaz HR, Solangi BA, Nadeem U. 2019. Extraction of protein from chrome shavings, modification with acrylic monomers and further re-utilization in leather processing, The American Scientific Research Journal for Engineering, Technology, and Sciences, 52(1), 98-104.
  • Schmidt MM, Fontoura AMD, Vidal AR, Dornelles RCP, Kubota EH, Mello RO, Cansian RL, Demiate IM, Oliveira CS. 2020. Characterization of hydrolysates of collagen from mechanically separated chicken meat residue. Food Science and Technology (Campinas), 40(1), 355-362.
  • Ting-da J, Chun-Ping Z, Fei QIN. 2000. Reclamation treatment of the chrome leather scrap, Journal of Environmental Sciences. 12(3), 375-379.
  • Scopel B, Lamers D, Matos E, Baldasso C, Dettmer A. 2016. Collagen hydrolysate extraction from chromed leather waste for polymeric film production, Journal of American Chemists Association, 111, 30-40.
  • Sancakli A, Basaran B, Arican F, Polat O. 2021. Effects of bovine gelatin viscosity on gelatin-based edible film mechanical, physical and morphological properties, SN Applied Sciences, 3(1), 1-11.
  • Yorgancioglu A, Ersin Onem E, Basaran B. 2020. Preparation, Characterization and Application of Lubricating Protein Filler for Sustainable Leather Production: Journal of Natural Fibers,18(11), 1-11.
  • Niculescu MD, Gaidau C, Epure DG, Gidea M. 2018. Experimental Observations About Improving the Properties of Collagen Extracts for Applications in Agriculture. Revista de Chimie, 69(2), 379-385.
  • Sole R, Taddei L, Franceschi C, Beghetto V. 2019. Efficient Chemo-Enzymatic Transformation of Animal Biomass Waste for Eco-Friendly Leather Production, Molecules, 24(16), 2979.
  • Belbachir K, Noreen R, Gouspillou G, Petibois C. 2009. Collagen types analysis and differentiation by FTIR spectroscopy, Analytical and Bioanalytical Chemistry, 395(3), 829-837.
  • Hanani ZAN, Roos Y, Kerry J. 2011. Fourier Transform Infrared ( FTIR ) Spectroscopic Analysis of Biodegradable Gelatin Films Immersed in Water, Semantic Scholar, 10898690.
  • Sadeghi M, Ghasemi N. 2012. Synthesis and study on effect of various chemical conditions on the swelling property of collagen-g-poly(AA-co-IA) superabsorbent hydrogel, Indian Journal of Science and Technology, 5(1), 1-6.
  • Chen J, Zhao Y. 2000. Relationship between water absorbency and reaction conditions in aqueous solution polymerization of polyacrylate superabsorbents, Journal of Applied Polymer Science, 75(6), 808-814.
  • Xu W, Zhou J, Wang Y, Shi B. 2016. Modification of Leather Split by In Situ Polymerization of Acrylates, International Journal of Polymer Science, 1-7.
  • Saravanabhavan S, Aravindhan R, Thanikaivelan P, Rao JR, Nair BU. 2003. Green solution for tannery pollution: effect of enzyme based lime-free unhairing and fiber opening in combination with pickle-free chrome tanning, Green Chemistry, 5(6), 707-714.
Year 2023, Volume: 33 Issue: 4, 330 - 336, 31.12.2023
https://doi.org/10.32710/tekstilvekonfeksiyon.1066721

Abstract

Project Number

3191635

References

  • Rao JR, Thanikaivelan PK, Sreeram J, Nair BU. 2002. Green Route for the Utilization of Chrome Shavings (Chromium-Containing Solid Waste) in Tanning Industry, Environmental Science and Technology, 36(6),1372-1376.
  • Catalina M, Cot J, Balu AM, Serrano-Ruiz JC, Luque R. 2012. Tailor-made biopolymers from leather waste valorization, Green Chemistry, 14(2), 308-312.
  • Fathima NN, Kumar TP, Kumar DR, Rao JR, Nair BU. 2006. Wet white leather processing: A new combination tanning system, Journal of American Chemists Association, 101(2), 58-65.
  • Liu X, Yue O, Wang X, Hou M, Zheng M, Jiang H. 2020. Preparation and application of a novel biomass-based amphoteric retanning agent with the function of reducing free formaldehyde in leather, Journal of Cleaner Production, 265, 121796.
  • Dilek Y, Basaran B, Sancakli A, Bitlisli BO, Yorgancioglu A. 2019. Evaluation of Collagen Hydrolysate on the Performance Properties of Different Wet-White Tanned Leathers, Journal of Society of Leather Technologists and Chemists, 103(3),129-134.
  • Lakshminarayana Y, Jaisankar S, Saravanan P, Chandrababu NK, Rajkumar S, Mandal AB. 2009. Studies on graft copolymerization of acrylic acid onto collagen hydrolysate as high performance retanning agent for leather, Semantic Scholar. 197411573.
  • Sastry TP. 1986. Solubilized keratins as a novel filler in the retanning of upper leathers, Leather Science, 33, 345-359.
  • Dang X, Yang M, Zhang B, Chen H, Wang Y. 2019. Recovery and utilization of collagen protein powder extracted from chromium leather scrap waste, Environmental Science and Pollution Research, 26(7), 7277-7283.
  • Sathish M, Madhan B, Rao JR. 2019. Leather solid waste: An eco-benign raw material for leather chemical preparation–A circular economy example, Waste Management, 87, 357-367.
  • Yılmaz O, Kantarli IC, Yuksel M, Saglam M, Yanik J. 2007. Conversion of leather wastes to useful products, Resources, Conservation & Recycling, 49(4), 436-448.
  • Zehra B, Nawaz HR, Solangi BA, Nadeem U. 2019. Extraction of protein from chrome shavings, modification with acrylic monomers and further re-utilization in leather processing, The American Scientific Research Journal for Engineering, Technology, and Sciences, 52(1), 98-104.
  • Schmidt MM, Fontoura AMD, Vidal AR, Dornelles RCP, Kubota EH, Mello RO, Cansian RL, Demiate IM, Oliveira CS. 2020. Characterization of hydrolysates of collagen from mechanically separated chicken meat residue. Food Science and Technology (Campinas), 40(1), 355-362.
  • Ting-da J, Chun-Ping Z, Fei QIN. 2000. Reclamation treatment of the chrome leather scrap, Journal of Environmental Sciences. 12(3), 375-379.
  • Scopel B, Lamers D, Matos E, Baldasso C, Dettmer A. 2016. Collagen hydrolysate extraction from chromed leather waste for polymeric film production, Journal of American Chemists Association, 111, 30-40.
  • Sancakli A, Basaran B, Arican F, Polat O. 2021. Effects of bovine gelatin viscosity on gelatin-based edible film mechanical, physical and morphological properties, SN Applied Sciences, 3(1), 1-11.
  • Yorgancioglu A, Ersin Onem E, Basaran B. 2020. Preparation, Characterization and Application of Lubricating Protein Filler for Sustainable Leather Production: Journal of Natural Fibers,18(11), 1-11.
  • Niculescu MD, Gaidau C, Epure DG, Gidea M. 2018. Experimental Observations About Improving the Properties of Collagen Extracts for Applications in Agriculture. Revista de Chimie, 69(2), 379-385.
  • Sole R, Taddei L, Franceschi C, Beghetto V. 2019. Efficient Chemo-Enzymatic Transformation of Animal Biomass Waste for Eco-Friendly Leather Production, Molecules, 24(16), 2979.
  • Belbachir K, Noreen R, Gouspillou G, Petibois C. 2009. Collagen types analysis and differentiation by FTIR spectroscopy, Analytical and Bioanalytical Chemistry, 395(3), 829-837.
  • Hanani ZAN, Roos Y, Kerry J. 2011. Fourier Transform Infrared ( FTIR ) Spectroscopic Analysis of Biodegradable Gelatin Films Immersed in Water, Semantic Scholar, 10898690.
  • Sadeghi M, Ghasemi N. 2012. Synthesis and study on effect of various chemical conditions on the swelling property of collagen-g-poly(AA-co-IA) superabsorbent hydrogel, Indian Journal of Science and Technology, 5(1), 1-6.
  • Chen J, Zhao Y. 2000. Relationship between water absorbency and reaction conditions in aqueous solution polymerization of polyacrylate superabsorbents, Journal of Applied Polymer Science, 75(6), 808-814.
  • Xu W, Zhou J, Wang Y, Shi B. 2016. Modification of Leather Split by In Situ Polymerization of Acrylates, International Journal of Polymer Science, 1-7.
  • Saravanabhavan S, Aravindhan R, Thanikaivelan P, Rao JR, Nair BU. 2003. Green solution for tannery pollution: effect of enzyme based lime-free unhairing and fiber opening in combination with pickle-free chrome tanning, Green Chemistry, 5(6), 707-714.
There are 24 citations in total.

Details

Primary Language English
Subjects Wearable Materials
Journal Section Articles
Authors

Aykut Sancaklı 0000-0003-3611-4942

Bahri Başaran This is me 0000-0002-0893-6300

Fatih Arıcan 0000-0001-6884-3555

Ezgi İşmar 0000-0002-4612-416X

Oğuzhan Polat 0000-0003-0837-2573

Al Mizan This is me 0000-0001-8577-9356

Project Number 3191635
Early Pub Date January 1, 2024
Publication Date December 31, 2023
Submission Date February 2, 2022
Acceptance Date January 24, 2023
Published in Issue Year 2023 Volume: 33 Issue: 4

Cite

APA Sancaklı, A., Başaran, B., Arıcan, F., İşmar, E., et al. (2023). Utilization of Collagen Wastes as Bioretanning Agent and Effects on the Mechanical Properties of Leather. Textile and Apparel, 33(4), 330-336. https://doi.org/10.32710/tekstilvekonfeksiyon.1066721

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