EXPERIMENTAL STUDY ON TURNING WITH SELF-PROPELLED ROTARY CUTTING TOOL

Year 2017, , 1553 - 1560, 04.10.2017

Uğur Emiroğlu

https://doi.org/10.18186/journal-of-thermal-engineering.353728

Cited By: 2

Abstract

In metal cutting, self-propelled rotary tools in which the contact
zone between tool and workpiece continuously changes have been used in recent
years. The previous researchers used the self-propelled rotary cutting tools
specially designed and manufactured for experimental study. This study presents
an experimental investigation to evaluate the performance of a new designed and
manufactured self-propelled rotary cutting tool. The experiments were realized
by turning mild steel under different cutting parameters in order to determine
the flank wear and the surface roughness. It has been seen that the new
designed cutting tool has major advantage over stationary cutting tool
providing longer tool life, but poor workpiece surface quality.

Keywords

Self-Propelled Rotary Cutting Tool, Flank Wear, Surface Roughness

References

• [1] Ezugwu, E.O. Bonney, J. & Yamane, Y., (2003). "An overview of the machinability of aeroengine alloys", Journal of materials processing technology, 134: 233-253.
• [2] Joshi, S.S. Ramakrishnan, N. Nagarwalla, H.E. & Ramakrishnan, P., (1999). "Wear of rotary carbide tools in machining of Al SiCp composites", Wear, 230: 124-132.
• [3] Shaw, M.C. Smith, P.A. & Cook, N.H., (1952). "The Rotary Cutting Tool", Trans. ASME, 74: 1065-1076.
• [4] Chen, P. & Hoshi, T., (1992). "High-Performance Machining of SiC Whisker-Reinforced Aluminium Composite by Self-Propelled Rotary Tools", CIRP Annals - Manufacturing Technology, 41: 59-62.
• [5] Ezugwu E.O., (2007). "Improvements in the Machining of Aero-Engine Alloys Using Self-Propelled Rotary Tooling Technique", Journal of Materials Processing Technology, 185: 60-71.
• [6] Lei, S.T. ve Liu, W.J., (2002). "High-speed machining of titanium alloys using the driven rotary tool", International Journal of Machine Tools & Manufacture, 42: 653-661.
• [7] Kishawy, H.A. & Wilcox, J., (2003). "Tool wear and chip formation during hard turning with self-propelled rotary tools", International Journal of Machine Tools and Manufacture, 43: 433-439.
• [8] Ezugwu, E.O. Olajire, K.A. & Wang, Z.M., (2002). "Wear evaluation of a self-propelled rotary tool when machining titanium alloy IMI 318", Proceedings of the Institution of Mechanical Engineers Part B-Journal of Engineering Manufacture, 216: 891-897.
• [9] Kishawy, H.A. Becze, C.E. & McIntosh, D.G., (2004). "Tool performance and attainable surface quality during the machining of aerospace alloys using self-propelled rotary tools", Journal of materials processing technology, 152: 266-271.
• [10] Kishawy, H.A. Pang, L. & Balazinski, M., (2011). "Modeling of tool wear during hard turning with self-propelled rotary tools", International Journal of Mechanical Sciences, 53: 1015-1021.
• [11] Kato, H. Shikimura, T. Morimoto, Y. Shintani, K. Inoue, T. & Nakagaki, K., (2012). "A Study on Driven-Type Rotary Cutting for Finish Turning of Carburized Hardened Steel", Key Engineering Materials, 523-524: 250-255.
• [12] Kıyak, M. & Altan, E., (2012). "Effects of Process Parameters on Surface Quality in Turning of Mild Steel with Rotary Cutting Tool", Advanced Materials Research, 445: 137-142.