Year 2020,
, 604 - 618, 01.07.2020
Mostafa Mostafavi Sani
Alireza Noorpoor
Majid Shafiepour Motlagh
References
- [1] BP Statistical Review of World Energy June 2016.
- [2] Avami A, Sattari S. Energy Conservation Opportunities: Cement Industry in Iran International journal of energy. 2007;1:65-71.
- [3] Iran Cement Organization. Available from: http://irancement.com
- [4] Ziviani D, Beyene A, Venturini M. Advances and challenges in ORC systems modeling for low grade thermal energy recovery. Applied Energy. 2014;121:79-95.
- [5] Wei D, Lu X, Lu Z, Gu J. Performance analysis and optimization of organic Rankine cycle (ORC) for waste heat recovery. Energy Conversion and Management. 2007; 48:1113–1119.
- [6] Mago PJ, Louay M, Srinivasan K, Somayaji C. An examination of regenerative Rankine cycles using dry fluids. Applied Thermal Engineering 2008; 28:998-1007.
- [7] Maizza V, Maizza A. Unconventional working fluids in organic rankine-cycles for waste energy recovery systems. Applied Thermal Engineering 2001; 21:381-390
- [8] Yari M. Performance analysis of the different organic Rankine cycles (ORCs) using dry fluids. International Journal of Exergy. 2009; 6:323–342.
- [9] Chen Y, Lundqvist P, Johansson, A, Platell PA. Comparative study of the carbon dioxide trans-critical power cycle compared with an organic Rankine cycle with r123 as working fluid in waste heat recovery. Applied Thermal Engineering. 2006; 26:2142–2147.
- [10] Kalyan K, Srinivasan K, Pedro J, Krishnan R. Analysis of exhaust waste heat recovery from a dual fuel low temperature combustion engine using an organic Rankine cycle. Energy. 2010; 35:2387–2399.
- [11] Mago PJ, Chamra LM, Srinivasan K, Somayaji C. An examination of regenerative organic rankine cycles using dry fluids. Applied Thermal Engineering. 2008; 28:998–1007.
- [12] Yari M. Exergetic analysis of various types of geothermal power plants. Renewable Energy. 2010;35:112–121.
- [13] Astolfi M, Matteo C, Romano M, Bombarda P, Macchi E. Binary ORC (organic Rankine cycles) power plants for the exploitation of medium low temperature geothermal sources. Energy. 2014; 66:423–434.
- [14] Wang J, Dai Y, Gao L. Exergy analyses and parametric optimizations for different cogeneration power plants in cement industry. Applied Energy. 2009; 86:941–948.
- [15] Campana F, Bianchi M, Branchini L, Pascale AD, Peretto A, Baresi M., Fermi A, Rossetti N, Vescovo R. ORC waste heat recovery in European energy intensive industries: Energy and GHG savings. Energy Conversion and Management. 2013; 76:244–252.
- [16] Kerme E, Orfi J. Exergy-based thermodynamic analysis of solar driven organic rankine cycle. Journal of Thermal Engineering. 2015;1:192-202.
- [17] Song D, Chen B. Extended exergy accounting for energy consumption and co2 emissions of cement industry-a basic framework. Applied Energy Symposium and Summit 2015: Low carbon cities and urban energy systems 2015.
- [18] Summerbell DL. Barlow CY. Cullen JM. Potential reduction of carbon emissions by performance improvement: A cement industry case study. Journal of Cleaner Production. 2016;135:1327-1339.
- [19] Madlool NA. Assessment of waste preheater gas and dust bypass systems: Al-Muthanna cement plant case study. Case Studies in Thermal Engineering. 2016; 8:330–336.
- [20] Fergani Z, Touil D, Morosuk T. Multi-criteria exergy based optimization of an organic rankine cycle for waste heat recovery in the cement industry. Energy Conversion and Management. 2016;112:81–90.
- [21] Madloola NA, Saidura R, Rahimb NA, Islama MR, Hossianb MS. An exergy analysis for cement industries: An overview. Renewable and Sustainable Energy Reviews. 2012; 16:921– 932.
- [22] Sani MM, Noorpoor A, Motlagh MS. Design and optimization of an energy hub based on combined cycle power plant to improve economic and exergy objectives. Journal of Energy Equipment and Systems. 2020;9:1-22.
- [23] Behbahaninia A, Bagheri M, Bahrampoury R. Optimization of fire tube heat recovery steam generators for cogeneration plants through genetic algorithm. Applied Thermal Engineering. 2010; 30:2378–2385.
- [24] Esmaieli A, Keshavarz MP, Shakib SE, Amidpour M. Applying different optimization approaches to achieve optimal configuration of a dual pressure heat recovery steam generator. International Journal of energy Research. 2012; 10:1002-2944.
- [25] Ghasemi A, Hashemian N, Noorpoor A, Heidarnejad, P. Exergy based optimization of a biomass and solar fueled CCHP hybrid seawater desalination plant. Journal of Thermal Engineering. 2017; 3:1034-1043.
- [26] Ghasemi A, Heidarnejad P, Noorpoor A. A novel solar-biomass based multi-generation energy system including water desalination and liquefaction of natural gas system. Journal of Cleaner Production. 2018;196:424-437.
- [27] Sengupta S, Datta A, Duttagupta S. Exergy analysis of a coal-based 210 MW thermal power plant. International Journal of Energy Research 2007; 31:14-28.
- [28] Ameri M, Mokhtari H, Sani MM. 4E analyses and multi-objective optimization of different fuels application for a large combined cycle power plant. Energy. 2018;156: 371-386.
- [29] Bejan A, Tsatsaronis G, Moran M. Thermal design and optimization. New York, Wiley, 1996.
- [30] Sani MM, Noorpoor A, Motlagh MS. Optimal model development of energy hub to supply water, heating and electrical demands of a cement factory. Energy. 2019;177: 574-592.
- [31] Rosen M, Dincer I. Exergoeconomic analysis of power plants operating on various fuels. Applied Thermal Engineering 2003; 23:643-58.
- [32] Esfahani JI., KyooYoo C. Feasibility study and performance assessment for the integration of a steam-injected gas turbine and thermal desalination system. Desalination. 2014; 332:18–32.
- [33] Mokhtari H, Hadiannasab H, Mostafavi M. Determination of optimum geothermal Rankine cycle parameters utilizing coaxial heat exchanger. Energy. 2016;102:260-275.
MULTI OBJECTIVE OPTIMIZATION OF WASTE HEAT RECOVERY IN CEMENT INDUSTRY (A CASE STUDY)
Year 2020,
, 604 - 618, 01.07.2020
Mostafa Mostafavi Sani
Alireza Noorpoor
Majid Shafiepour Motlagh
Abstract
Cement plants have the potential points to waste heat recovery. The method studied in this paper is based on the use of air quenching chamber (AQC) and suspension preheater (SP) Boilers which are installed at the output of the clean cooler and preheating stage respectively in Cement Plant. Due to the low temperature of the existed gases, three different fluids, water, R123 and R245fa are used as the working fluids and are evaluated in a similar cycle in terms of energy, exergy and the optimum parameters selection based on genetic algorithm. The results of this study showed that fluid R123 with optimized parameters leads to a 4% increase the total exergy loss and also will increase the production power from 5 MW to 9 MW. That is while in the case of water production power is increased from 4.8 to 5 MW is optimal state. Also the Results showed that the cost of produced electricity and exergy efficiency are lower in the case of organic fluid application in comparison with water as working fluid.
References
- [1] BP Statistical Review of World Energy June 2016.
- [2] Avami A, Sattari S. Energy Conservation Opportunities: Cement Industry in Iran International journal of energy. 2007;1:65-71.
- [3] Iran Cement Organization. Available from: http://irancement.com
- [4] Ziviani D, Beyene A, Venturini M. Advances and challenges in ORC systems modeling for low grade thermal energy recovery. Applied Energy. 2014;121:79-95.
- [5] Wei D, Lu X, Lu Z, Gu J. Performance analysis and optimization of organic Rankine cycle (ORC) for waste heat recovery. Energy Conversion and Management. 2007; 48:1113–1119.
- [6] Mago PJ, Louay M, Srinivasan K, Somayaji C. An examination of regenerative Rankine cycles using dry fluids. Applied Thermal Engineering 2008; 28:998-1007.
- [7] Maizza V, Maizza A. Unconventional working fluids in organic rankine-cycles for waste energy recovery systems. Applied Thermal Engineering 2001; 21:381-390
- [8] Yari M. Performance analysis of the different organic Rankine cycles (ORCs) using dry fluids. International Journal of Exergy. 2009; 6:323–342.
- [9] Chen Y, Lundqvist P, Johansson, A, Platell PA. Comparative study of the carbon dioxide trans-critical power cycle compared with an organic Rankine cycle with r123 as working fluid in waste heat recovery. Applied Thermal Engineering. 2006; 26:2142–2147.
- [10] Kalyan K, Srinivasan K, Pedro J, Krishnan R. Analysis of exhaust waste heat recovery from a dual fuel low temperature combustion engine using an organic Rankine cycle. Energy. 2010; 35:2387–2399.
- [11] Mago PJ, Chamra LM, Srinivasan K, Somayaji C. An examination of regenerative organic rankine cycles using dry fluids. Applied Thermal Engineering. 2008; 28:998–1007.
- [12] Yari M. Exergetic analysis of various types of geothermal power plants. Renewable Energy. 2010;35:112–121.
- [13] Astolfi M, Matteo C, Romano M, Bombarda P, Macchi E. Binary ORC (organic Rankine cycles) power plants for the exploitation of medium low temperature geothermal sources. Energy. 2014; 66:423–434.
- [14] Wang J, Dai Y, Gao L. Exergy analyses and parametric optimizations for different cogeneration power plants in cement industry. Applied Energy. 2009; 86:941–948.
- [15] Campana F, Bianchi M, Branchini L, Pascale AD, Peretto A, Baresi M., Fermi A, Rossetti N, Vescovo R. ORC waste heat recovery in European energy intensive industries: Energy and GHG savings. Energy Conversion and Management. 2013; 76:244–252.
- [16] Kerme E, Orfi J. Exergy-based thermodynamic analysis of solar driven organic rankine cycle. Journal of Thermal Engineering. 2015;1:192-202.
- [17] Song D, Chen B. Extended exergy accounting for energy consumption and co2 emissions of cement industry-a basic framework. Applied Energy Symposium and Summit 2015: Low carbon cities and urban energy systems 2015.
- [18] Summerbell DL. Barlow CY. Cullen JM. Potential reduction of carbon emissions by performance improvement: A cement industry case study. Journal of Cleaner Production. 2016;135:1327-1339.
- [19] Madlool NA. Assessment of waste preheater gas and dust bypass systems: Al-Muthanna cement plant case study. Case Studies in Thermal Engineering. 2016; 8:330–336.
- [20] Fergani Z, Touil D, Morosuk T. Multi-criteria exergy based optimization of an organic rankine cycle for waste heat recovery in the cement industry. Energy Conversion and Management. 2016;112:81–90.
- [21] Madloola NA, Saidura R, Rahimb NA, Islama MR, Hossianb MS. An exergy analysis for cement industries: An overview. Renewable and Sustainable Energy Reviews. 2012; 16:921– 932.
- [22] Sani MM, Noorpoor A, Motlagh MS. Design and optimization of an energy hub based on combined cycle power plant to improve economic and exergy objectives. Journal of Energy Equipment and Systems. 2020;9:1-22.
- [23] Behbahaninia A, Bagheri M, Bahrampoury R. Optimization of fire tube heat recovery steam generators for cogeneration plants through genetic algorithm. Applied Thermal Engineering. 2010; 30:2378–2385.
- [24] Esmaieli A, Keshavarz MP, Shakib SE, Amidpour M. Applying different optimization approaches to achieve optimal configuration of a dual pressure heat recovery steam generator. International Journal of energy Research. 2012; 10:1002-2944.
- [25] Ghasemi A, Hashemian N, Noorpoor A, Heidarnejad, P. Exergy based optimization of a biomass and solar fueled CCHP hybrid seawater desalination plant. Journal of Thermal Engineering. 2017; 3:1034-1043.
- [26] Ghasemi A, Heidarnejad P, Noorpoor A. A novel solar-biomass based multi-generation energy system including water desalination and liquefaction of natural gas system. Journal of Cleaner Production. 2018;196:424-437.
- [27] Sengupta S, Datta A, Duttagupta S. Exergy analysis of a coal-based 210 MW thermal power plant. International Journal of Energy Research 2007; 31:14-28.
- [28] Ameri M, Mokhtari H, Sani MM. 4E analyses and multi-objective optimization of different fuels application for a large combined cycle power plant. Energy. 2018;156: 371-386.
- [29] Bejan A, Tsatsaronis G, Moran M. Thermal design and optimization. New York, Wiley, 1996.
- [30] Sani MM, Noorpoor A, Motlagh MS. Optimal model development of energy hub to supply water, heating and electrical demands of a cement factory. Energy. 2019;177: 574-592.
- [31] Rosen M, Dincer I. Exergoeconomic analysis of power plants operating on various fuels. Applied Thermal Engineering 2003; 23:643-58.
- [32] Esfahani JI., KyooYoo C. Feasibility study and performance assessment for the integration of a steam-injected gas turbine and thermal desalination system. Desalination. 2014; 332:18–32.
- [33] Mokhtari H, Hadiannasab H, Mostafavi M. Determination of optimum geothermal Rankine cycle parameters utilizing coaxial heat exchanger. Energy. 2016;102:260-275.