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NUMERICAL INVESTIGATION OF DESIGN PARAMETERS EFFECTS ON PERFORMANCE OF COOLING SYSTEM DESIGNED FOR A LITHIUM ION CELL

Year 2020, , 257 - 271, 01.12.2020
https://doi.org/10.18186/thermal.822509

Abstract

A 3D numerical approach using the Finite Element Method (FEM) is applied to model the thermal behavior
of multilayer 20Ah LiFePO4/Graphite cell and to design a cooling system. A three-dimensional multilayer cell model
with heterogeneous thermal properties for the various cell layers is developed to study the effects of design parameters
on cooling performance of mini-channel aluminum plates. As design parameters, effects of channel width, a number
of channel passes, inlet mass flow rate, and heat transfer medium were considered. Using the optimized parameters,
cooling performance of water-cooling, and air-cooling systems were compared. The results showed that the designed
cooling system provided good cooling performance in controlling the temperature rise and uniformity. Inlet mass flow
rate was the main influential parameter in controlling the cooling performance. The optimum number of channel passes
was found to be seven passes. Channel width mainly controlled the pressure drop and had minor effects on temperature.
At higher discharge current rates, the water-cooling system showed better cooling performance in dropping the
maximum temperature and making uniform surface and inner temperature profile. Moreover, pressure drop, and power
consumption rates become significantly lower for water cooling system.

Supporting Institution

Scientific and Technological Research Council of Turkey (TUBITAK)

Project Number

214M310

Thanks

The authors acknowledge a financial support from the Scientific and Technological Research Council of Turkey (TUBITAK) under Grant No.214M310.

References

  • [1] Chouhan, N.S. and M. Ferdowsi. Review of energy storage systems. in North American Power Symposium (NAPS), 2009. 2009. IEEE.
  • [2] Barton, J.P. and D.G. Infield, Energy storage and its use with intermittent renewable energy. IEEE transactions on energy conversion, 2004. 19(2): p. 441-448.
  • [3] Maheri, A., Incorporating End-User Requirements in Design of Hybrid Renewable Energy Systems. Journal of Thermal Engineering, 2016. 2(3): p. 780-785.
  • [4] Boyes, J.D. and N.H. Clark. Technologies for energy storage. Flywheels and super conducting magnetic energy storage. in Power Engineering Society Summer Meeting, 2000. IEEE. 2000. IEEE.
  • [5] Maheri, A., Effect of dispatch strategy on the performance of hybrid wind-PV battery-diesel-fuel cell systems. 2. Journal of Thermal Engineering, 2016. 4(4): p. 820-825.
  • [6] Song, W., et al., Non-uniform effect on the thermal/aging performance of Lithium-ion pouch battery. Applied Thermal Engineering, 2018. 128: p. 1165-1174.
  • [7] Tarascon, J.-M. and M. Armand, Issues and challenges facing rechargeable lithium batteries, in Materials For Sustainable Energy: A Collection of Peer-Reviewed Research and Review Articles from Nature Publishing Group. 2011, World Scientific. p. 171-179.
  • [8] Alipour, M., et al., Performance of high capacity Li-ion pouch cells over wide range of operating temperatures and discharge rates. Journal of Electroanalytical Chemistry, 2020. 860: p. 113903.
  • [9] Bandhauer, T.M., S. Garimella, and T.F. Fuller, A Critical Review of Thermal Issues in Lithium-Ion Batteries. Journal of the Electrochemical Society, 2011. 158(3): p. R1-R25.
  • [10] Gu, W.B. and C.Y. Wang, Thermal-electrochemical modeling of battery systems. Journal of the Electrochemical Society, 2000. 147(8): p. 2910-2922.
  • [11] Situ, W.F., et al., Effect of high temperature environment on the performance of LiNi0.5Co0.2Mn0.3O2 battery. International Journal of Heat and Mass Transfer, 2017. 104: p. 743-748.
  • [12] Chen, S.C., C.C. Wan, and Y.Y. Wang, Thermal analysis of lithium-ion batteries. Journal of Power Sources, 2005. 140(1): p. 111-124.
  • [13] Chen, M.B., et al., A multilayer electro-thermal model of pouch battery during normal discharge and internal short circuit process. Applied Thermal Engineering, 2017. 120: p. 506-516.
  • [14] Qian, Z., Y.M. Li, and Z.H. Rao, Thermal performance of lithium-ion battery thermal management system by using mini-channel cooling. Energy Conversion and Management, 2016. 126: p. 622-631.
  • [15] Chen, D.F., et al., Comparison of different cooling methods for lithium ion battery cells. Applied Thermal Engineering, 2016. 94: p. 846-854.
  • [16] An, Z.J., et al., A Review on Lithium-ion Power Battery Thermal Management Technologies and Thermal Safety. Journal of Thermal Science, 2017. 26(5): p. 391-412.
  • [17] Zhao, R., J. Liu, and J. Gu, The effects of electrode thickness on the electrochemical and thermal characteristics of lithium ion battery. Applied Energy, 2015. 139: p. 220-229.
  • [18] An, Z., et al., A review on lithium-ion power battery thermal management technologies and thermal safety. Journal of Thermal Science, 2017. 26(5): p. 391-412.
  • [19] Zhao, R., et al., A review of thermal performance improving methods of lithium ion battery: electrode modification and thermal management system. Journal of Power Sources, 2015. 299: p. 557-577.
  • [20] de Hoog, J., et al., Combining an Electrothermal and Impedance Aging Model to Investigate Thermal Degradation Caused by Fast Charging. Energies, 2018. 11(4): p. 804.
  • [21] Jaguemont, J., et al., Streamline three-dimensional thermal model of a lithium titanate pouch cell battery in extreme temperature conditions with module simulation. Journal of Power Sources, 2017. 367: p. 24-33.
  • [22] Shabani, B. and M. Biju, Theoretical modelling methods for thermal management of batteries. Energies, 2015. 8(9): p. 10153-10177.
  • [23] Ping, P., et al., Modelling electro-thermal response of lithium-ion batteries from normal to abuse conditions. Applied Energy, 2017. 205: p. 1327-1344.
  • [24] Liu, R., et al., Numerical investigation of thermal behaviors in lithium-ion battery stack discharge. Applied Energy, 2014. 132: p. 288-297.
  • [25] Chen, D., et al., Comparison of different cooling methods for lithium ion battery cells. Applied Thermal Engineering, 2016. 94: p. 846-854.
  • [26] Qian, Z., Y. Li, and Z. Rao, Thermal performance of lithium-ion battery thermal management system by using mini-channel cooling. Energy Conversion and Management, 2016. 126: p. 622-631.
  • [27] Chen, M., et al., A multilayer electro-thermal model of pouch battery during normal discharge and internal short circuit process. Applied Thermal Engineering, 2017. 120: p. 506-516.
  • [28] Goutam, S., et al., Three-dimensional electro-thermal model of Li-ion pouch cell: Analysis and comparison of cell design factors and model assumptions. Applied Thermal Engineering, 2017. 126: p. 796-808.
  • [29] Alipour, M., E. Esen, and R. Kizilel, Investigation of 3-D multilayer approach in predicting the thermal behavior of 20Ah Li-ion cells. Applied Thermal Engineering, 2019.
  • [30] Ye, Y., et al., Effect of thermal contact resistances on fast charging of large format lithium ion batteries. Electrochimica Acta, 2014. 134: p. 327-337.
  • [31] Samba, A., et al., Impact of tab location on large format lithium-ion pouch cell based on fully coupled treedimensional electrochemical-thermal modeling. Electrochimica Acta, 2014. 147: p. 319-329.
  • [32] Xu, M., et al., A pseudo three-dimensional electrochemical–thermal model of a prismatic LiFePO4 battery during discharge process. Energy, 2015. 80: p. 303-317.
  • [33] Waldmann, T., et al., Temperature dependent ageing mechanisms in Lithium-ion batteries–A Post-Mortem study. Journal of Power Sources, 2014. 262: p. 129-135.
  • [34] Amine, K., J. Liu, and I. Belharouak, High-temperature storage and cycling of C-LiFePO4/graphite Li-ion cells. Electrochemistry communications, 2005. 7(7): p. 669-673.
  • [35] Deshpande, R., et al., Battery cycle life prediction with coupled chemical degradation and fatigue mechanics. Journal of the Electrochemical Society, 2012. 159(10): p. A1730-A1738.
  • [36] Tanaka, M., et al., Recommended table for the density of water between 0 C and 40 C based on recent experimental reports. Metrologia, 2001. 38(4): p. 301.
Year 2020, , 257 - 271, 01.12.2020
https://doi.org/10.18186/thermal.822509

Abstract

Project Number

214M310

References

  • [1] Chouhan, N.S. and M. Ferdowsi. Review of energy storage systems. in North American Power Symposium (NAPS), 2009. 2009. IEEE.
  • [2] Barton, J.P. and D.G. Infield, Energy storage and its use with intermittent renewable energy. IEEE transactions on energy conversion, 2004. 19(2): p. 441-448.
  • [3] Maheri, A., Incorporating End-User Requirements in Design of Hybrid Renewable Energy Systems. Journal of Thermal Engineering, 2016. 2(3): p. 780-785.
  • [4] Boyes, J.D. and N.H. Clark. Technologies for energy storage. Flywheels and super conducting magnetic energy storage. in Power Engineering Society Summer Meeting, 2000. IEEE. 2000. IEEE.
  • [5] Maheri, A., Effect of dispatch strategy on the performance of hybrid wind-PV battery-diesel-fuel cell systems. 2. Journal of Thermal Engineering, 2016. 4(4): p. 820-825.
  • [6] Song, W., et al., Non-uniform effect on the thermal/aging performance of Lithium-ion pouch battery. Applied Thermal Engineering, 2018. 128: p. 1165-1174.
  • [7] Tarascon, J.-M. and M. Armand, Issues and challenges facing rechargeable lithium batteries, in Materials For Sustainable Energy: A Collection of Peer-Reviewed Research and Review Articles from Nature Publishing Group. 2011, World Scientific. p. 171-179.
  • [8] Alipour, M., et al., Performance of high capacity Li-ion pouch cells over wide range of operating temperatures and discharge rates. Journal of Electroanalytical Chemistry, 2020. 860: p. 113903.
  • [9] Bandhauer, T.M., S. Garimella, and T.F. Fuller, A Critical Review of Thermal Issues in Lithium-Ion Batteries. Journal of the Electrochemical Society, 2011. 158(3): p. R1-R25.
  • [10] Gu, W.B. and C.Y. Wang, Thermal-electrochemical modeling of battery systems. Journal of the Electrochemical Society, 2000. 147(8): p. 2910-2922.
  • [11] Situ, W.F., et al., Effect of high temperature environment on the performance of LiNi0.5Co0.2Mn0.3O2 battery. International Journal of Heat and Mass Transfer, 2017. 104: p. 743-748.
  • [12] Chen, S.C., C.C. Wan, and Y.Y. Wang, Thermal analysis of lithium-ion batteries. Journal of Power Sources, 2005. 140(1): p. 111-124.
  • [13] Chen, M.B., et al., A multilayer electro-thermal model of pouch battery during normal discharge and internal short circuit process. Applied Thermal Engineering, 2017. 120: p. 506-516.
  • [14] Qian, Z., Y.M. Li, and Z.H. Rao, Thermal performance of lithium-ion battery thermal management system by using mini-channel cooling. Energy Conversion and Management, 2016. 126: p. 622-631.
  • [15] Chen, D.F., et al., Comparison of different cooling methods for lithium ion battery cells. Applied Thermal Engineering, 2016. 94: p. 846-854.
  • [16] An, Z.J., et al., A Review on Lithium-ion Power Battery Thermal Management Technologies and Thermal Safety. Journal of Thermal Science, 2017. 26(5): p. 391-412.
  • [17] Zhao, R., J. Liu, and J. Gu, The effects of electrode thickness on the electrochemical and thermal characteristics of lithium ion battery. Applied Energy, 2015. 139: p. 220-229.
  • [18] An, Z., et al., A review on lithium-ion power battery thermal management technologies and thermal safety. Journal of Thermal Science, 2017. 26(5): p. 391-412.
  • [19] Zhao, R., et al., A review of thermal performance improving methods of lithium ion battery: electrode modification and thermal management system. Journal of Power Sources, 2015. 299: p. 557-577.
  • [20] de Hoog, J., et al., Combining an Electrothermal and Impedance Aging Model to Investigate Thermal Degradation Caused by Fast Charging. Energies, 2018. 11(4): p. 804.
  • [21] Jaguemont, J., et al., Streamline three-dimensional thermal model of a lithium titanate pouch cell battery in extreme temperature conditions with module simulation. Journal of Power Sources, 2017. 367: p. 24-33.
  • [22] Shabani, B. and M. Biju, Theoretical modelling methods for thermal management of batteries. Energies, 2015. 8(9): p. 10153-10177.
  • [23] Ping, P., et al., Modelling electro-thermal response of lithium-ion batteries from normal to abuse conditions. Applied Energy, 2017. 205: p. 1327-1344.
  • [24] Liu, R., et al., Numerical investigation of thermal behaviors in lithium-ion battery stack discharge. Applied Energy, 2014. 132: p. 288-297.
  • [25] Chen, D., et al., Comparison of different cooling methods for lithium ion battery cells. Applied Thermal Engineering, 2016. 94: p. 846-854.
  • [26] Qian, Z., Y. Li, and Z. Rao, Thermal performance of lithium-ion battery thermal management system by using mini-channel cooling. Energy Conversion and Management, 2016. 126: p. 622-631.
  • [27] Chen, M., et al., A multilayer electro-thermal model of pouch battery during normal discharge and internal short circuit process. Applied Thermal Engineering, 2017. 120: p. 506-516.
  • [28] Goutam, S., et al., Three-dimensional electro-thermal model of Li-ion pouch cell: Analysis and comparison of cell design factors and model assumptions. Applied Thermal Engineering, 2017. 126: p. 796-808.
  • [29] Alipour, M., E. Esen, and R. Kizilel, Investigation of 3-D multilayer approach in predicting the thermal behavior of 20Ah Li-ion cells. Applied Thermal Engineering, 2019.
  • [30] Ye, Y., et al., Effect of thermal contact resistances on fast charging of large format lithium ion batteries. Electrochimica Acta, 2014. 134: p. 327-337.
  • [31] Samba, A., et al., Impact of tab location on large format lithium-ion pouch cell based on fully coupled treedimensional electrochemical-thermal modeling. Electrochimica Acta, 2014. 147: p. 319-329.
  • [32] Xu, M., et al., A pseudo three-dimensional electrochemical–thermal model of a prismatic LiFePO4 battery during discharge process. Energy, 2015. 80: p. 303-317.
  • [33] Waldmann, T., et al., Temperature dependent ageing mechanisms in Lithium-ion batteries–A Post-Mortem study. Journal of Power Sources, 2014. 262: p. 129-135.
  • [34] Amine, K., J. Liu, and I. Belharouak, High-temperature storage and cycling of C-LiFePO4/graphite Li-ion cells. Electrochemistry communications, 2005. 7(7): p. 669-673.
  • [35] Deshpande, R., et al., Battery cycle life prediction with coupled chemical degradation and fatigue mechanics. Journal of the Electrochemical Society, 2012. 159(10): p. A1730-A1738.
  • [36] Tanaka, M., et al., Recommended table for the density of water between 0 C and 40 C based on recent experimental reports. Metrologia, 2001. 38(4): p. 301.
There are 36 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Mohammad Alipour This is me 0000-0002-7862-2729

Riza Kizilel This is me

Project Number 214M310
Publication Date December 1, 2020
Submission Date November 12, 2018
Published in Issue Year 2020

Cite

APA Alipour, M., & Kizilel, R. (2020). NUMERICAL INVESTIGATION OF DESIGN PARAMETERS EFFECTS ON PERFORMANCE OF COOLING SYSTEM DESIGNED FOR A LITHIUM ION CELL. Journal of Thermal Engineering, 6(6), 257-271. https://doi.org/10.18186/thermal.822509
AMA Alipour M, Kizilel R. NUMERICAL INVESTIGATION OF DESIGN PARAMETERS EFFECTS ON PERFORMANCE OF COOLING SYSTEM DESIGNED FOR A LITHIUM ION CELL. Journal of Thermal Engineering. December 2020;6(6):257-271. doi:10.18186/thermal.822509
Chicago Alipour, Mohammad, and Riza Kizilel. “NUMERICAL INVESTIGATION OF DESIGN PARAMETERS EFFECTS ON PERFORMANCE OF COOLING SYSTEM DESIGNED FOR A LITHIUM ION CELL”. Journal of Thermal Engineering 6, no. 6 (December 2020): 257-71. https://doi.org/10.18186/thermal.822509.
EndNote Alipour M, Kizilel R (December 1, 2020) NUMERICAL INVESTIGATION OF DESIGN PARAMETERS EFFECTS ON PERFORMANCE OF COOLING SYSTEM DESIGNED FOR A LITHIUM ION CELL. Journal of Thermal Engineering 6 6 257–271.
IEEE M. Alipour and R. Kizilel, “NUMERICAL INVESTIGATION OF DESIGN PARAMETERS EFFECTS ON PERFORMANCE OF COOLING SYSTEM DESIGNED FOR A LITHIUM ION CELL”, Journal of Thermal Engineering, vol. 6, no. 6, pp. 257–271, 2020, doi: 10.18186/thermal.822509.
ISNAD Alipour, Mohammad - Kizilel, Riza. “NUMERICAL INVESTIGATION OF DESIGN PARAMETERS EFFECTS ON PERFORMANCE OF COOLING SYSTEM DESIGNED FOR A LITHIUM ION CELL”. Journal of Thermal Engineering 6/6 (December 2020), 257-271. https://doi.org/10.18186/thermal.822509.
JAMA Alipour M, Kizilel R. NUMERICAL INVESTIGATION OF DESIGN PARAMETERS EFFECTS ON PERFORMANCE OF COOLING SYSTEM DESIGNED FOR A LITHIUM ION CELL. Journal of Thermal Engineering. 2020;6:257–271.
MLA Alipour, Mohammad and Riza Kizilel. “NUMERICAL INVESTIGATION OF DESIGN PARAMETERS EFFECTS ON PERFORMANCE OF COOLING SYSTEM DESIGNED FOR A LITHIUM ION CELL”. Journal of Thermal Engineering, vol. 6, no. 6, 2020, pp. 257-71, doi:10.18186/thermal.822509.
Vancouver Alipour M, Kizilel R. NUMERICAL INVESTIGATION OF DESIGN PARAMETERS EFFECTS ON PERFORMANCE OF COOLING SYSTEM DESIGNED FOR A LITHIUM ION CELL. Journal of Thermal Engineering. 2020;6(6):257-71.

IMPORTANT NOTE: JOURNAL SUBMISSION LINK http://eds.yildiz.edu.tr/journal-of-thermal-engineering