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The Effects of Coolant Pipe Geometry and Flow Conditions on Turbine Blade Film Cooling

Year 2017, Volume: 3 Issue: 3, 1196 - 1210, 01.07.2017
https://doi.org/10.18186/journal-of-thermal-engineering.314165

Abstract

The performance of gas turbine engines can be improved by increasing the inlet gas temperature. Turbine blades
can be damaged by high gas temperature, unless additional cooling mechanisms are incorporated to maintain the
blades below an acceptable temperature limit. Film cooling techniques are often used to cool the blades to avoid
damages. The performance of film cooling depends on several parameters, however. In this paper past research
on film cooling is reviewed and areas in need of further investigation are identified. Computational fluid dynamics
(CFD) simulations are then conducted on the widely-used single-hole film cooling arrangements in which coolant
jets are injected into air flows inside a straight channel before issuing onto the blades. Cooling pipe-blade
configurations and flow conditions are varied and the resulting flow hydrodynamics are examined. Counter
rotating vortex pairs (CRVPs) formed in the flow strongly influence the film cooling performance. Small coolant
inclination angles, exit holes enlargement in span wise direction, higher injected fluid density, and higher injectedambient
fluid velocity ratios are all found to maintain the CRVPs away from each other and close to wall - both of
which promote cooling. Pipe curvature can be used for enhancing cooling by exploiting the centrifugal force effect.

References

  • [1] Goldstein, R. J., Eckert, E. R. G., & Burggraf, F. Effects of hole geometry and density on three-dimensional film cooling. International Journal of Heat and Mass Transfer, 1974, 17(5), 595-607.
  • [2] Pedersen, D. R., Eckert, E. R. G., & Goldstein, R. J. Film cooling with large density differences between the mainstream and the secondary fluid measured by the heat-mass transfer analogy. Journal of Heat Transfer. 1977, 99(4), 620-627.
  • [3] Sinha, A. K., Bogard, D. G., & Crawford, M. E. Film-cooling effectiveness downstream of a single row of holes with variable density ratio. Journal of Turbomachinery. 1991, 113(3), 442-449.
  • [4] Baldauf, S. A., Scheurlen, M., Schulz, A., & Wittig, S. (2002, January). Correlation of film cooling effectiveness from thermographic measurements at engine like conditions. In ASME Turbo Expo 2002: Power for Land, Sea, and Air (pp. 149-162). American Society of Mechanical Engineers.
  • [5] Bunker, R. S. (2005). A review of shaped hole turbine film-cooling technology. Journal of heat transfer, 127(4), 441-453. Journal of Thermal Engineering, Research Article, Vol. 3, No. 3, pp. 1196-1210, July, 2017 1210
  • [6] Thole, K. A., Sinha, A., Bogard, D. G., & Crawford, M. E. (1992). Mean temperature measurements of jets with a crossflow for gas turbine film cooling application. Rotating Machinery Transport Phenomena, 69-85.
  • [7] Jessen, W., Schröder, W., & Klaas, M. (2007). Evolution of jets effusing from inclined holes into crossflow. International Journal of Heat and Fluid Flow, 28(6), 1312-1326.
  • [8] Kohli, A., & Bogard, D. G. (1997). Adiabatic effectiveness, thermal fields, and velocity fields for film cooling with large angle injection. Journal of Turbomachinery, 119(2), 352-358.
  • [9] Li, X. C., Subbuswamy, G., & Zhou, J. (2013). Performance of gas turbine film cooling with backward injection. Energy and Power Engineering, 5(04), 132-137.
  • [10] Zhang, X. Z., & Hassan, I. (2006). Film Cooling Effectiveness for an Advanced-Louver Cooling Scheme for Gas Turbines. Journal of Thermophysics and Heat Transfer, 20(4), 754-763.
  • [11] Fric, T. F., & Roshko, A. (1994). Vortical structure in the wake of a transverse jet. Journal of Fluid Mechanics, 279, 1-47.
  • [12] Khajehhasani, S. (2014) Numerical Modeling of Innovative Film Cooling Hole Schemes, Doctoral dissertation, Ryerson University, Canada.
  • [13] New, T. H., Lim, T. T., & Luo, S. C. (2003). Elliptic jets in cross-flow. Journal of fluid mechanics, 494, 119- 140.
  • [14] Takahashi, H., Nuntadusit, C., Kimoto, H., Ishida, H., Ukai, T., & Takeishi, K. (2001). Characteristics of Various Film Cooling Jets Injected in a Conduit. Annals of the New York Academy of Sciences, 934(1), 345-352.
  • [15] Aga, V., Rose, M., and Abhari, R. S., 2008, “Experimental Flow Structure Investigation of Compound Angled Film Cooling”, Journal of Turbomachinery, Vol. 130, No. 3, pp. 031005-1-8.
  • [16] Rigby, D. L., & Heidmann, J. D. (2008, January). Improved film cooling effectiveness by placing a vortex generator downstream of each hole. In ASME Turbo Expo 2008: Power for Land, Sea, and Air (pp. 1161-1174). American Society of Mechanical Engineers.
  • [17] Shangguan, Y., Wang, X., & Li, Y. (2016). Investigation on the mixing mechanism of single-jet film cooling with various blowing ratios based on hybrid thermal lattice Boltzmann method. International Journal of Heat and Mass Transfer, 97, 880-890.
  • [18] Haven, B. A., & Kurosaka, M. (1997). Kidney and anti-kidney vortices in crossflow jets. Journal of Fluid Mechanics, 352, 27-64.
  • [19] ANSYS Fluent Theory Guide (2015), Release 16.1, USA, ANSYS Inc.
  • [20] Sutherland, W. (1893). LII. The viscosity of gases and molecular force. The London, Edinburgh, and Dublin Philosophical Magazine and Journal of Science, 36(223), 507-531.
  • [21] Johnson, P. L., Shyam, V. & Hah, C. (2011) Reynolds-averaged Navier-Stokes solutions to flat plate film cooling scenarios. National Aeronautics and Space Administration. Glenn Research Center, NASA/TM—2011- 217025.
  • [22] Son, P. N., Kim, J., & Ahn, E. Y. (2011). Effects of bell mouth geometries on the flow rate of centrifugal blowers. Journal of Mechanical Science and Technology, 25(9), 2267-2276.
  • [23] Mohamed, M. H., Ali, A. M., & Hafiz, A. A. (2015). CFD analysis for H-rotor Darrieus turbine as a low speed wind energy converter. Engineering Science and Technology, an International Journal, 18(1), 1-13.
  • [24] Balogh, M., Parente, A., & Benocci, C. (2012). RANS simulation of ABL flow over complex terrains applying an enhanced k-ε model and wall function formulation: Implementation and comparison for Fluent and OpenFOAM. Journal of Wind Engineering and Industrial Aerodynamics, 104, 360-368.
  • [25] AbdelGayed, H. M., Abdelghaffar, W. A., & El Shorbagy, K. (2013). Main flow characteristics in a lean premixed swirl stabilized gas turbine combustor–Numerical computations. American Journal of Scientific and Industrial Research, 123-136.
Year 2017, Volume: 3 Issue: 3, 1196 - 1210, 01.07.2017
https://doi.org/10.18186/journal-of-thermal-engineering.314165

Abstract

References

  • [1] Goldstein, R. J., Eckert, E. R. G., & Burggraf, F. Effects of hole geometry and density on three-dimensional film cooling. International Journal of Heat and Mass Transfer, 1974, 17(5), 595-607.
  • [2] Pedersen, D. R., Eckert, E. R. G., & Goldstein, R. J. Film cooling with large density differences between the mainstream and the secondary fluid measured by the heat-mass transfer analogy. Journal of Heat Transfer. 1977, 99(4), 620-627.
  • [3] Sinha, A. K., Bogard, D. G., & Crawford, M. E. Film-cooling effectiveness downstream of a single row of holes with variable density ratio. Journal of Turbomachinery. 1991, 113(3), 442-449.
  • [4] Baldauf, S. A., Scheurlen, M., Schulz, A., & Wittig, S. (2002, January). Correlation of film cooling effectiveness from thermographic measurements at engine like conditions. In ASME Turbo Expo 2002: Power for Land, Sea, and Air (pp. 149-162). American Society of Mechanical Engineers.
  • [5] Bunker, R. S. (2005). A review of shaped hole turbine film-cooling technology. Journal of heat transfer, 127(4), 441-453. Journal of Thermal Engineering, Research Article, Vol. 3, No. 3, pp. 1196-1210, July, 2017 1210
  • [6] Thole, K. A., Sinha, A., Bogard, D. G., & Crawford, M. E. (1992). Mean temperature measurements of jets with a crossflow for gas turbine film cooling application. Rotating Machinery Transport Phenomena, 69-85.
  • [7] Jessen, W., Schröder, W., & Klaas, M. (2007). Evolution of jets effusing from inclined holes into crossflow. International Journal of Heat and Fluid Flow, 28(6), 1312-1326.
  • [8] Kohli, A., & Bogard, D. G. (1997). Adiabatic effectiveness, thermal fields, and velocity fields for film cooling with large angle injection. Journal of Turbomachinery, 119(2), 352-358.
  • [9] Li, X. C., Subbuswamy, G., & Zhou, J. (2013). Performance of gas turbine film cooling with backward injection. Energy and Power Engineering, 5(04), 132-137.
  • [10] Zhang, X. Z., & Hassan, I. (2006). Film Cooling Effectiveness for an Advanced-Louver Cooling Scheme for Gas Turbines. Journal of Thermophysics and Heat Transfer, 20(4), 754-763.
  • [11] Fric, T. F., & Roshko, A. (1994). Vortical structure in the wake of a transverse jet. Journal of Fluid Mechanics, 279, 1-47.
  • [12] Khajehhasani, S. (2014) Numerical Modeling of Innovative Film Cooling Hole Schemes, Doctoral dissertation, Ryerson University, Canada.
  • [13] New, T. H., Lim, T. T., & Luo, S. C. (2003). Elliptic jets in cross-flow. Journal of fluid mechanics, 494, 119- 140.
  • [14] Takahashi, H., Nuntadusit, C., Kimoto, H., Ishida, H., Ukai, T., & Takeishi, K. (2001). Characteristics of Various Film Cooling Jets Injected in a Conduit. Annals of the New York Academy of Sciences, 934(1), 345-352.
  • [15] Aga, V., Rose, M., and Abhari, R. S., 2008, “Experimental Flow Structure Investigation of Compound Angled Film Cooling”, Journal of Turbomachinery, Vol. 130, No. 3, pp. 031005-1-8.
  • [16] Rigby, D. L., & Heidmann, J. D. (2008, January). Improved film cooling effectiveness by placing a vortex generator downstream of each hole. In ASME Turbo Expo 2008: Power for Land, Sea, and Air (pp. 1161-1174). American Society of Mechanical Engineers.
  • [17] Shangguan, Y., Wang, X., & Li, Y. (2016). Investigation on the mixing mechanism of single-jet film cooling with various blowing ratios based on hybrid thermal lattice Boltzmann method. International Journal of Heat and Mass Transfer, 97, 880-890.
  • [18] Haven, B. A., & Kurosaka, M. (1997). Kidney and anti-kidney vortices in crossflow jets. Journal of Fluid Mechanics, 352, 27-64.
  • [19] ANSYS Fluent Theory Guide (2015), Release 16.1, USA, ANSYS Inc.
  • [20] Sutherland, W. (1893). LII. The viscosity of gases and molecular force. The London, Edinburgh, and Dublin Philosophical Magazine and Journal of Science, 36(223), 507-531.
  • [21] Johnson, P. L., Shyam, V. & Hah, C. (2011) Reynolds-averaged Navier-Stokes solutions to flat plate film cooling scenarios. National Aeronautics and Space Administration. Glenn Research Center, NASA/TM—2011- 217025.
  • [22] Son, P. N., Kim, J., & Ahn, E. Y. (2011). Effects of bell mouth geometries on the flow rate of centrifugal blowers. Journal of Mechanical Science and Technology, 25(9), 2267-2276.
  • [23] Mohamed, M. H., Ali, A. M., & Hafiz, A. A. (2015). CFD analysis for H-rotor Darrieus turbine as a low speed wind energy converter. Engineering Science and Technology, an International Journal, 18(1), 1-13.
  • [24] Balogh, M., Parente, A., & Benocci, C. (2012). RANS simulation of ABL flow over complex terrains applying an enhanced k-ε model and wall function formulation: Implementation and comparison for Fluent and OpenFOAM. Journal of Wind Engineering and Industrial Aerodynamics, 104, 360-368.
  • [25] AbdelGayed, H. M., Abdelghaffar, W. A., & El Shorbagy, K. (2013). Main flow characteristics in a lean premixed swirl stabilized gas turbine combustor–Numerical computations. American Journal of Scientific and Industrial Research, 123-136.
There are 25 citations in total.

Details

Subjects Engineering
Journal Section Articles
Authors

Muhammad Akbar This is me

Publication Date July 1, 2017
Submission Date May 17, 2017
Published in Issue Year 2017 Volume: 3 Issue: 3

Cite

APA Akbar, M. (2017). The Effects of Coolant Pipe Geometry and Flow Conditions on Turbine Blade Film Cooling. Journal of Thermal Engineering, 3(3), 1196-1210. https://doi.org/10.18186/journal-of-thermal-engineering.314165
AMA Akbar M. The Effects of Coolant Pipe Geometry and Flow Conditions on Turbine Blade Film Cooling. Journal of Thermal Engineering. July 2017;3(3):1196-1210. doi:10.18186/journal-of-thermal-engineering.314165
Chicago Akbar, Muhammad. “The Effects of Coolant Pipe Geometry and Flow Conditions on Turbine Blade Film Cooling”. Journal of Thermal Engineering 3, no. 3 (July 2017): 1196-1210. https://doi.org/10.18186/journal-of-thermal-engineering.314165.
EndNote Akbar M (July 1, 2017) The Effects of Coolant Pipe Geometry and Flow Conditions on Turbine Blade Film Cooling. Journal of Thermal Engineering 3 3 1196–1210.
IEEE M. Akbar, “The Effects of Coolant Pipe Geometry and Flow Conditions on Turbine Blade Film Cooling”, Journal of Thermal Engineering, vol. 3, no. 3, pp. 1196–1210, 2017, doi: 10.18186/journal-of-thermal-engineering.314165.
ISNAD Akbar, Muhammad. “The Effects of Coolant Pipe Geometry and Flow Conditions on Turbine Blade Film Cooling”. Journal of Thermal Engineering 3/3 (July 2017), 1196-1210. https://doi.org/10.18186/journal-of-thermal-engineering.314165.
JAMA Akbar M. The Effects of Coolant Pipe Geometry and Flow Conditions on Turbine Blade Film Cooling. Journal of Thermal Engineering. 2017;3:1196–1210.
MLA Akbar, Muhammad. “The Effects of Coolant Pipe Geometry and Flow Conditions on Turbine Blade Film Cooling”. Journal of Thermal Engineering, vol. 3, no. 3, 2017, pp. 1196-10, doi:10.18186/journal-of-thermal-engineering.314165.
Vancouver Akbar M. The Effects of Coolant Pipe Geometry and Flow Conditions on Turbine Blade Film Cooling. Journal of Thermal Engineering. 2017;3(3):1196-210.

IMPORTANT NOTE: JOURNAL SUBMISSION LINK http://eds.yildiz.edu.tr/journal-of-thermal-engineering