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Year 2022, Volume: 5 Issue: 2, 101 - 106, 31.12.2022

Abstract

References

  • Referans1. Shreyas Deshpande, Aniket Kamat, Rohan Dalvi, and Yash Deshpande, “Review on Thermal Cracking Phenomenone in Brake Disc,” Int. J. Eng. Res., vol. V6, no. 06, 2017, doi: 10.17577/ijertv6is060119.
  • Referans2. K. Hendre and B. Bachchhav, “Tribological behavior of non-asbestos brake pad material,” Mater. Today Proc., vol. 38, no. xxxx, pp. 2549–2554, 2020, doi: 10.1016/j.matpr.2020.07.560.
  • Referans3. C. W. Park, M. W. Shin, and H. Jang, “Friction-induced stick-slip intensified by corrosion of gray iron brake disc,” Wear, vol. 309, no. 1–2, pp. 89–95, 2014, DOI: 10.1016/j.wear.2013.11.008.
  • Referans4. G. Cueva, A. Sinatora, W. L. Guesser, and A. P. Tschiptschin, “Wear resistance of cast irons used in brake disc rotors,” Wear, vol. 255, no. 7–12, pp. 1256–1260, 2003, doi: 10.1016/S0043-1648(03)00146-7.Amado, J.
  • Referans5. W. Li, X. Yang, J. Xiao, and Q. Hou, “Effect of WC mass fraction on the microstructure and friction properties of WC/Ni60 laser cladding layer of brake discs,” Ceram. Int., vol. 47, no. 20, pp. 28754–28763, 2021, doi: 10.1016/j.ceramint.2021.07.035.
  • Referans6. N. Langhof, M. Rabenstein, J. Rosenlöcher, R. Hackenschmidt, W. Krenkel, and F. Rieg, “Full-ceramic brake systems for high performance friction applications,” J. Eur. Ceram. Soc., vol. 36, no. 15, pp. 3823–3832, 2016, doi: 10.1016/j.jeurceramsoc.2016.04.040.
  • Referans7. Y. xin Zhou, J. Zhang, Z. guo Xing, H. dou Wang, and Z. lin Lv, “Microstructure and properties of NiCrBSi coating by plasma cladding on gray cast iron,” Surf. Coatings Technol., vol. 361, no. December 2018, pp. 270–279, 2019, doi: 10.1016/j.surfcoat.2018.12.055.
  • Referans8. Shi, X., Wen, D., Wang, S., Wang, G., Zhang, M., Li, J., & Xue, C. (2021). Investigation on friction and wear performance of laser cladding Ni-based alloy coating on brake disc. Optik, 242(May), 167227.
  • Referans9. Federici, M., Menapace, C., Moscatelli, A., Gialanella, S., & Straffelini, G. (2017). Pin-on-disc study of a friction material dry sliding against HVOF coated discs at room temperature and 300 °C. Tribology International, 115(March), 89–99. https://doi.org/10.1016/j.triboint.2017.05.030
  • Referans10. Öz, A., Demir, A., Sağıroğlu, S., & Yakut, A. K. (2019). Plazma Sprey Tekniği ile Cr2O3 Kaplanmış Fren Diskinin Frenleme Performansının Deneysel Olarak İncelenmesi. European Journal of Science and Technology, 15, 394–403. https://doi.org/10.31590/ejosat.522361
  • Referans11. Tonolini, P., Montesano, L., Pola, A., Landriani, E., & Gelfi, M. (2021). The effect of laser-cladding on the wear behavior of gray cast iron brake disc. Procedia Structural Integrity, 33, 1152–1161. https://doi.org/10.1016/j.prostr.2021.10.129
  • Referans12. Yinghua, L., Xuelong, P., Jiacai, K., & Yingjun, D. (2020). Improving the microstructure and mechanical properties of laser cladded Ni-based alloy coatings by changing their composition: A review. Reviews on Advanced Materials Science, 59(1), 340-351.
  • Referans13. Gao, Y., Liu, Y., Wang, L., Yang, X., Zeng, T., Sun, L., & Wang, R. (2022). Microstructure evolution and wear resistance of laser cladded 316L stainless steel reinforced with in-situ VC-Cr7C3. Surface and Coatings Technology, 435, 128264.
  • Referans14. I. Hemmati, V. Ocelík, and J. T. M. De Hosson, “The effect of cladding speed on phase constitution and properties of AISI 431 stainless steel laser deposited coatings,” Surf. Coatings Technol., vol. 205, no. 21, pp. 5235–5239, 2011, doi: https://doi.org/10.1016/j.surfcoat.2011.05.035.
  • Referans15. Atalay, S., Altuncu, E., & Terzi, E. (2017). Ark sprey tekniği ile özlü tel kullanılarak üretilen farklı iki tür kaplamanın aşınma davranışının incelenmesi Investigation of wear behavior of two different types coatings by using cored wire with arc spray technique. 22(2), 203–209.

A COMPARATIVE STUDY OF BRAKE WEAR PERFORMANCE WITH RECENT COATING METHODS

Year 2022, Volume: 5 Issue: 2, 101 - 106, 31.12.2022

Abstract

With the increase in the environmental awareness of the societies around the world and the increase in technological opportunities, the expectations from the brake discs used in vehicles are increasing day by day. In addition to this, studies are being carried out on the legal regulations that are expected to be implemented in Europe and America in the near future, limiting the particles released from the brake system. Gray cast iron-based brake discs are safe and economical parts that are exposed to high wear and corrosion in the face of increasing vehicle speeds and road conditions. Trends and developments in electric vehicles; weight reduction, higher wear and corrosion resistance, lower replacement costs, and minimum brake dust are desired without loss of brake performance on the new generation brake discs. Hard coat implementation on the rubbing surface of the brake disc is a promising solution that is being studied by brake system developers. Within the scope of this experimental study, stainless-steel coating by laser cladding and ferritic nitrocarburizing (FNC) processes were separately applied to the rubbing surface of the cast iron brake discs. The same cycle dynamometer tests carried out with the normal and coated brake discs and a standard type of OEM pads. Braking and friction performance findings are presented comparatively.

References

  • Referans1. Shreyas Deshpande, Aniket Kamat, Rohan Dalvi, and Yash Deshpande, “Review on Thermal Cracking Phenomenone in Brake Disc,” Int. J. Eng. Res., vol. V6, no. 06, 2017, doi: 10.17577/ijertv6is060119.
  • Referans2. K. Hendre and B. Bachchhav, “Tribological behavior of non-asbestos brake pad material,” Mater. Today Proc., vol. 38, no. xxxx, pp. 2549–2554, 2020, doi: 10.1016/j.matpr.2020.07.560.
  • Referans3. C. W. Park, M. W. Shin, and H. Jang, “Friction-induced stick-slip intensified by corrosion of gray iron brake disc,” Wear, vol. 309, no. 1–2, pp. 89–95, 2014, DOI: 10.1016/j.wear.2013.11.008.
  • Referans4. G. Cueva, A. Sinatora, W. L. Guesser, and A. P. Tschiptschin, “Wear resistance of cast irons used in brake disc rotors,” Wear, vol. 255, no. 7–12, pp. 1256–1260, 2003, doi: 10.1016/S0043-1648(03)00146-7.Amado, J.
  • Referans5. W. Li, X. Yang, J. Xiao, and Q. Hou, “Effect of WC mass fraction on the microstructure and friction properties of WC/Ni60 laser cladding layer of brake discs,” Ceram. Int., vol. 47, no. 20, pp. 28754–28763, 2021, doi: 10.1016/j.ceramint.2021.07.035.
  • Referans6. N. Langhof, M. Rabenstein, J. Rosenlöcher, R. Hackenschmidt, W. Krenkel, and F. Rieg, “Full-ceramic brake systems for high performance friction applications,” J. Eur. Ceram. Soc., vol. 36, no. 15, pp. 3823–3832, 2016, doi: 10.1016/j.jeurceramsoc.2016.04.040.
  • Referans7. Y. xin Zhou, J. Zhang, Z. guo Xing, H. dou Wang, and Z. lin Lv, “Microstructure and properties of NiCrBSi coating by plasma cladding on gray cast iron,” Surf. Coatings Technol., vol. 361, no. December 2018, pp. 270–279, 2019, doi: 10.1016/j.surfcoat.2018.12.055.
  • Referans8. Shi, X., Wen, D., Wang, S., Wang, G., Zhang, M., Li, J., & Xue, C. (2021). Investigation on friction and wear performance of laser cladding Ni-based alloy coating on brake disc. Optik, 242(May), 167227.
  • Referans9. Federici, M., Menapace, C., Moscatelli, A., Gialanella, S., & Straffelini, G. (2017). Pin-on-disc study of a friction material dry sliding against HVOF coated discs at room temperature and 300 °C. Tribology International, 115(March), 89–99. https://doi.org/10.1016/j.triboint.2017.05.030
  • Referans10. Öz, A., Demir, A., Sağıroğlu, S., & Yakut, A. K. (2019). Plazma Sprey Tekniği ile Cr2O3 Kaplanmış Fren Diskinin Frenleme Performansının Deneysel Olarak İncelenmesi. European Journal of Science and Technology, 15, 394–403. https://doi.org/10.31590/ejosat.522361
  • Referans11. Tonolini, P., Montesano, L., Pola, A., Landriani, E., & Gelfi, M. (2021). The effect of laser-cladding on the wear behavior of gray cast iron brake disc. Procedia Structural Integrity, 33, 1152–1161. https://doi.org/10.1016/j.prostr.2021.10.129
  • Referans12. Yinghua, L., Xuelong, P., Jiacai, K., & Yingjun, D. (2020). Improving the microstructure and mechanical properties of laser cladded Ni-based alloy coatings by changing their composition: A review. Reviews on Advanced Materials Science, 59(1), 340-351.
  • Referans13. Gao, Y., Liu, Y., Wang, L., Yang, X., Zeng, T., Sun, L., & Wang, R. (2022). Microstructure evolution and wear resistance of laser cladded 316L stainless steel reinforced with in-situ VC-Cr7C3. Surface and Coatings Technology, 435, 128264.
  • Referans14. I. Hemmati, V. Ocelík, and J. T. M. De Hosson, “The effect of cladding speed on phase constitution and properties of AISI 431 stainless steel laser deposited coatings,” Surf. Coatings Technol., vol. 205, no. 21, pp. 5235–5239, 2011, doi: https://doi.org/10.1016/j.surfcoat.2011.05.035.
  • Referans15. Atalay, S., Altuncu, E., & Terzi, E. (2017). Ark sprey tekniği ile özlü tel kullanılarak üretilen farklı iki tür kaplamanın aşınma davranışının incelenmesi Investigation of wear behavior of two different types coatings by using cored wire with arc spray technique. 22(2), 203–209.
There are 15 citations in total.

Details

Primary Language English
Subjects Plating Technology, Material Characterization
Journal Section Articles
Authors

Recep Akyüz 0000-0003-3310-6437

Ekrem Altuncu 0000-0002-1395-9013

Çiğdem Dindar 0000-0002-4597-906X

Hakan Aydın 0000-0001-7364-6281

Early Pub Date August 9, 2022
Publication Date December 31, 2022
Acceptance Date December 21, 2022
Published in Issue Year 2022 Volume: 5 Issue: 2

Cite

APA Akyüz, R., Altuncu, E., Dindar, Ç., Aydın, H. (2022). A COMPARATIVE STUDY OF BRAKE WEAR PERFORMANCE WITH RECENT COATING METHODS. The International Journal of Materials and Engineering Technology, 5(2), 101-106.