Research Article
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Çift Metalli Dişlilerin Sonlu Elemanlar Gerilme ve Modal Analizi

Year 2019, Volume: 24 Issue: 3, 339 - 346, 31.12.2019
https://doi.org/10.17482/uumfd.595169

Abstract

Evolvent dişli çarklar diş dibi ve temas bölgelerindeki gerilmelerden ötürü hasara maruz kalırlar.
Bunun haricinde kalan bölgelerde kayda değer bir gerilme bulunmaz. Bu temel üzerine bir dişli çarkın
yüksek ve düşük gerilme bölgeleri uygun bir birleştirme metodu ile farklı malzemelerden imal edilebilir.
Bu tarz bir tasarım değişikliği ağırlıkta azalma sağlayarak CO2 gazı emisyonlarını düşürür. Bu çalışmada
çift metalli dişli çarkların doğal frekansları ve diş dibi gerilmeleri analiz edilmiştir. Sonuçlar geleneksel
çelik malzemeden imal edilmiş dişli çarka ait sonuçlar ile karşılaştırılmıştır. Düşük gerilme bölgesinde
alüminyum ve magnezyum alaşımları kullanılmıştır.

References

  • Litvin, Faydor, and Fuentes, Alfonso. (2004). Gear Geometry and Applied Theory, Cambridge University Press, Cambridge.
  • Politis, Denis, Lin, Jianguo, Dean, Trevor, and Balint, Daniel. (2014). An Investigation into the Forging of Bi-Metal Gears. Journal of Materials Processing Technology, 214(11), pp. 2248–2260. doi: 10.1016/j.jmatprotec.2014.04.020
  • Politis, Denis, Politis, Nicholas, Lin, Jianguo, Dean, Trevor and Balint, Daniel. (2018). An Analysis of the Tooth Stress Distribution of Forged Bi-Metallic Gears,” Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 232(1), pp. 124–139. doi: 10.1177/0954406216675638
  • Wu, Penfei, Wang, Baoyu, Lin, J., Zuo, Bin, Li, Zhi, and Zhou, Jing. (2017). Investigation on Metal Flow and Forming Load of Bi-Metal Gear Hot Forging Process, International Journal of Advanced Manufacturing Technology, 88(9), pp. 2835–2847. doi: 10.1007/s00170-016-8973-x
  • Yilmaz, Tufan Gürkan, Tüfekçi, Mustafa and Karpat, Fatih. (2017). A Study of Lightweight Door Hinges of Commercial Vehicles Using Aluminum Instead of Steel for Sustainable Transportation. Sustainability, 9(10). doi: 10.3390/su9101661.

FINITE ELEMENT STRESS AND MODAL ANALYSIS OF BIMETAL SPUR GEARS

Year 2019, Volume: 24 Issue: 3, 339 - 346, 31.12.2019
https://doi.org/10.17482/uumfd.595169

Abstract

Involute spur gears subject to damage on their fillet and contact areas because of local stresses.
There is no significant stress except these regions. Based on this fact, different materials could be used for
high stress and low stress regions provided that suitable fusion method is available. This kind of design
change results in weight reduction, and it ensures to reduce CO2 emissions for vehicles. In this study,
natural frequencies and root stress of bimetal spur gears were analyzed. Results were compared with full
steel spur gear. The steel was used for high stress region. Aluminum and magnesium alloys were used as
low stress zone.

References

  • Litvin, Faydor, and Fuentes, Alfonso. (2004). Gear Geometry and Applied Theory, Cambridge University Press, Cambridge.
  • Politis, Denis, Lin, Jianguo, Dean, Trevor, and Balint, Daniel. (2014). An Investigation into the Forging of Bi-Metal Gears. Journal of Materials Processing Technology, 214(11), pp. 2248–2260. doi: 10.1016/j.jmatprotec.2014.04.020
  • Politis, Denis, Politis, Nicholas, Lin, Jianguo, Dean, Trevor and Balint, Daniel. (2018). An Analysis of the Tooth Stress Distribution of Forged Bi-Metallic Gears,” Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 232(1), pp. 124–139. doi: 10.1177/0954406216675638
  • Wu, Penfei, Wang, Baoyu, Lin, J., Zuo, Bin, Li, Zhi, and Zhou, Jing. (2017). Investigation on Metal Flow and Forming Load of Bi-Metal Gear Hot Forging Process, International Journal of Advanced Manufacturing Technology, 88(9), pp. 2835–2847. doi: 10.1007/s00170-016-8973-x
  • Yilmaz, Tufan Gürkan, Tüfekçi, Mustafa and Karpat, Fatih. (2017). A Study of Lightweight Door Hinges of Commercial Vehicles Using Aluminum Instead of Steel for Sustainable Transportation. Sustainability, 9(10). doi: 10.3390/su9101661.
There are 5 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Articles
Authors

Tufan Yılmaz 0000-0003-3772-7871

Fatih Karpat 0000-0001-8474-7328

Publication Date December 31, 2019
Submission Date July 22, 2019
Acceptance Date November 18, 2019
Published in Issue Year 2019 Volume: 24 Issue: 3

Cite

APA Yılmaz, T., & Karpat, F. (2019). FINITE ELEMENT STRESS AND MODAL ANALYSIS OF BIMETAL SPUR GEARS. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi, 24(3), 339-346. https://doi.org/10.17482/uumfd.595169
AMA Yılmaz T, Karpat F. FINITE ELEMENT STRESS AND MODAL ANALYSIS OF BIMETAL SPUR GEARS. UUJFE. December 2019;24(3):339-346. doi:10.17482/uumfd.595169
Chicago Yılmaz, Tufan, and Fatih Karpat. “FINITE ELEMENT STRESS AND MODAL ANALYSIS OF BIMETAL SPUR GEARS”. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi 24, no. 3 (December 2019): 339-46. https://doi.org/10.17482/uumfd.595169.
EndNote Yılmaz T, Karpat F (December 1, 2019) FINITE ELEMENT STRESS AND MODAL ANALYSIS OF BIMETAL SPUR GEARS. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi 24 3 339–346.
IEEE T. Yılmaz and F. Karpat, “FINITE ELEMENT STRESS AND MODAL ANALYSIS OF BIMETAL SPUR GEARS”, UUJFE, vol. 24, no. 3, pp. 339–346, 2019, doi: 10.17482/uumfd.595169.
ISNAD Yılmaz, Tufan - Karpat, Fatih. “FINITE ELEMENT STRESS AND MODAL ANALYSIS OF BIMETAL SPUR GEARS”. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi 24/3 (December 2019), 339-346. https://doi.org/10.17482/uumfd.595169.
JAMA Yılmaz T, Karpat F. FINITE ELEMENT STRESS AND MODAL ANALYSIS OF BIMETAL SPUR GEARS. UUJFE. 2019;24:339–346.
MLA Yılmaz, Tufan and Fatih Karpat. “FINITE ELEMENT STRESS AND MODAL ANALYSIS OF BIMETAL SPUR GEARS”. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi, vol. 24, no. 3, 2019, pp. 339-46, doi:10.17482/uumfd.595169.
Vancouver Yılmaz T, Karpat F. FINITE ELEMENT STRESS AND MODAL ANALYSIS OF BIMETAL SPUR GEARS. UUJFE. 2019;24(3):339-46.

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