Investigation of Delamination in the Drilling of PLA Specimens with Different Lattice Structures
Year 2024,
Volume: 29 Issue: 2, 708 - 719, 31.08.2024
Ender Emir
,
Burak Özdemir
,
Erkan Bahçe
,
Gözde Erener
Abstract
Aim of this study examines the impact of processing parameters and lattice structures on delamination during the drilling of cylinder PLA (Polylactic acid) parts. The parts were designed with four different lattice structures (gyroid, I-WP, nevoius, and diamond) and produced using a 3D printer. A 5 mm HSS drill was used to drill from the center point. After drilling, images of the entrance and exit holes were captured using a digital microscope. The delamination, burr, and circularity around the hole were analyzed. The results showed that the Gyroid and I-WP lattice structures had the lowest delamination at the entrance and exit holes. No burr was observed at the entrance of the specimens. The Nevoius lattice structure exhibited the lowest burr value at the hole exit and entrance, as well as the lowest exit circularity deviation. Among the samples, the highest delamination was observed at the hole entrance in I-WP (0.5601), while the lowest delamination was observed in Gyroid (0.5423). At the hole exit, the highest delamination was observed in Gyroid (0.6229), and the lowest delamination was observed in I-WP (0.5426).
Project Number
Bu çalışmanın gerçekleştirilmesinde destek alınan herhangi bir proje yoktur.
References
- Altan, M., & Altan, E. (2014). Investigation of burr formation and surface roughness in drilling engineering plastics. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 36(2), 347-354. https://doi.org/10.1007/s40430-013-0089-8
- Anbuchezhiyan, G., & Vignesh, M. (2023). Implication of machining characteristics of pla/bronze ıntermixture synthesized by additive manufacturing. Materials Letters, 351, 135065. https://doi.org/10.1016/j.matlet.2023.135065
- Bahçe, E., & Özdemir, B. (2019). Investigation of the burr formation during the drilling of free-form surfaces in Al 7075 Alloy. Journal of Materials Research and Technology, 8(5), 4198-4208. https://doi.org/10.1016/j.jmrt.2019.07.028
- Bahçe, E., & Özdemir, B. (2021). Burr measurement method based on burr surface area. International Journal of Precision Engineering and Manufacturing - Green Technology, 8(4), 1287-1296. https://doi.org/10.1007/s40684-020-00228-0
- Baraheni, M., Shabgard, M. R., & Amini, S. (2021). Evaluating the hole quality produced by vibratory drilling: Additive manufactured PLA+. The International Journal of Advanced Manufacturing Technology, 117(3-4), 785-794. https://doi.org/10.1007/s00170-021-07750-8
- Boy, M. (2022). PEEK-CF30 termoplastik malzemenin delinmesinde delme parametrelerinin etkileri: İtme kuvveti, yüzey pürüzlülüğü ve delaminasyon. Yüzüncü Yıl Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 27(3), 570-580. https://doi.org/10.53433/yyufbed.1104700
- Corneillie, S., & Smet, M. (2015). PLA architectures: The role of branching. Polymer Chemistry, 6(6), 850-867. https://doi.org/10.1039/C4PY01572J
- Dezaki, M. L., Ariffin, M. K. a. M., & Ismail, M. I. S. (2020). Effects of CNC machining on surface roughness in fused deposition modelling (FDM) products. Materials, 13(11), 2608. https://doi.org/10.3390/ma13112608
- Dhokia, V. G., Kumar, S., Vichare, P., Newman, S. T., & Allen, R. D. (2008). Surface roughness prediction model for CNC machining of polypropylene. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 222(2), 137-157. https://doi.org/10.1243/09544054JEM884
- Domingo, R., Marín, M., de Agustina, B., & Calvo, R. (2015). Delamination analysis of polymeric materials during the drilling process. Procedia Engineering, 132, 448-455. https://doi.org/10.1016/j.proeng.2015.12.518
- Madhan Kumar, A., & Jayakumar, K. (2022). Mechanical and drilling characterization of biodegradable PLA particulate green composites. Journal of the Chinese Institute of Engineers, 45(5), 437-452. https://doi.org/10.1080/02533839.2022.2061602
- Özdemir, B., Kilickap, E., Bahçe, E., Yardimeden, A., & Emir, E. (2024). Optimization of parameters for drilling composite materials with freeform surfaces. Materials and Manufacturing Processes, 39(1), 55-68. https://doi.org/10.1080/10426914.2023.2187826
- Sato, M., Fukuma, A., Yamamoto, K., & Matsuno, T. (2017). Roundness in drilling of Low-Rigidity workpiece. Key Engineering Materials, 749, 46-51. https://doi.org/10.4028/www.scientific.net/kem.749.46
- Tümer, E. D., & Erbil, H. Y. (2021). Extrusion-based 3D printing applications of PLA composites: A review. Coatings, 11(4), 390. https://doi.org/10.3390/coatings11040390
- Usta, F., Türkmen, H. S., & Scarpa, F. (2022). High-velocity ımpact resistance of doubly curved sandwich panels with re-entrant honeycomb and foam core. International Journal of Impact Engineering, 165, 104230. https://doi.org/10.1016/j.ijimpeng.2022.104230
- Üner, I., & Koçak, E. D. (2013). Poli (laktik asit)’in kullanım alanları ve NANO lif üretimdeki uygulamaları. İstanbul Ticaret Üniversitesi Fen Bilimleri Dergisi, 11(22), 79-88.
- Xu, J., Huang, X., Davim, J. P., Ji, M., & Chen, M. (2020). On the machining behavior of carbon fiber reinforced polyimide and PEEK thermoplastic composites. Polymer Composites, 41(9), 3649-3663. https://doi.org/10.1002/pc.25663
- Yelten, A., Öztürk, M. H., & Yılmaz, S. (2022). 3-dimensional printing of PLA scaffolds for medical applications. Turkish Journal of Engineering, 6(4), 262-267. https://doi.org/10.31127/tuje.958192
Farklı Kafes Yapılarına Sahip PLA Numunelerin Delinmesinde Delaminasyonun İncelenmesi
Year 2024,
Volume: 29 Issue: 2, 708 - 719, 31.08.2024
Ender Emir
,
Burak Özdemir
,
Erkan Bahçe
,
Gözde Erener
Abstract
Bu çalışmanın amacı, kafes yapıların delinmesinde işleme parametrelerinin ve farklı kafes yapılarının delaminasyon üzerindeki etkilerinin araştırılmasıdır. Bu kapsamda dört farklı (gyroid, I-WP, nevoius ve elmas) kafes yapısında tasarlanan silindir PLA (Polilaktik asit) parçalar 3D yazıcıda üretilmiş ve 5 mm HSS matkap ile merkez noktadan delinmiştir. Delme işleminden sonra dijital mikroskop ile giriş ve çıkış delik görüntüleri alınmış ve delik çevresinde delaminasyon, çapak ve dairesellik analizleri yapılmıştır. Elde edilen sonuçlara göre deliğin girişinde en düşük delaminasyon Gyroid ve çıkışında I-WP kafes yapısında ölçülmüştür. Numunelerin delik girişinde çapak oluşmamıştır. Delik çıkışında çapak, giriş ve çıkış dairesellik sapması açısından en düşük değere sahip numunenin Nevoius kafes yapısı olduğu görülmektedir. Delik girişinde en yüksek delaminasyon I-WP'de (0.5601), en düşük delaminasyon ise Gyroid'de (0.5423) gözlemlenmiştir. Delik çıkışında en yüksek delaminasyon Gyroid (0.6229) numunesinde, en düşük delaminasyon ise I-WP (0.5426) numunesinde gözlemlenmiştir.
Project Number
Bu çalışmanın gerçekleştirilmesinde destek alınan herhangi bir proje yoktur.
References
- Altan, M., & Altan, E. (2014). Investigation of burr formation and surface roughness in drilling engineering plastics. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 36(2), 347-354. https://doi.org/10.1007/s40430-013-0089-8
- Anbuchezhiyan, G., & Vignesh, M. (2023). Implication of machining characteristics of pla/bronze ıntermixture synthesized by additive manufacturing. Materials Letters, 351, 135065. https://doi.org/10.1016/j.matlet.2023.135065
- Bahçe, E., & Özdemir, B. (2019). Investigation of the burr formation during the drilling of free-form surfaces in Al 7075 Alloy. Journal of Materials Research and Technology, 8(5), 4198-4208. https://doi.org/10.1016/j.jmrt.2019.07.028
- Bahçe, E., & Özdemir, B. (2021). Burr measurement method based on burr surface area. International Journal of Precision Engineering and Manufacturing - Green Technology, 8(4), 1287-1296. https://doi.org/10.1007/s40684-020-00228-0
- Baraheni, M., Shabgard, M. R., & Amini, S. (2021). Evaluating the hole quality produced by vibratory drilling: Additive manufactured PLA+. The International Journal of Advanced Manufacturing Technology, 117(3-4), 785-794. https://doi.org/10.1007/s00170-021-07750-8
- Boy, M. (2022). PEEK-CF30 termoplastik malzemenin delinmesinde delme parametrelerinin etkileri: İtme kuvveti, yüzey pürüzlülüğü ve delaminasyon. Yüzüncü Yıl Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 27(3), 570-580. https://doi.org/10.53433/yyufbed.1104700
- Corneillie, S., & Smet, M. (2015). PLA architectures: The role of branching. Polymer Chemistry, 6(6), 850-867. https://doi.org/10.1039/C4PY01572J
- Dezaki, M. L., Ariffin, M. K. a. M., & Ismail, M. I. S. (2020). Effects of CNC machining on surface roughness in fused deposition modelling (FDM) products. Materials, 13(11), 2608. https://doi.org/10.3390/ma13112608
- Dhokia, V. G., Kumar, S., Vichare, P., Newman, S. T., & Allen, R. D. (2008). Surface roughness prediction model for CNC machining of polypropylene. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 222(2), 137-157. https://doi.org/10.1243/09544054JEM884
- Domingo, R., Marín, M., de Agustina, B., & Calvo, R. (2015). Delamination analysis of polymeric materials during the drilling process. Procedia Engineering, 132, 448-455. https://doi.org/10.1016/j.proeng.2015.12.518
- Madhan Kumar, A., & Jayakumar, K. (2022). Mechanical and drilling characterization of biodegradable PLA particulate green composites. Journal of the Chinese Institute of Engineers, 45(5), 437-452. https://doi.org/10.1080/02533839.2022.2061602
- Özdemir, B., Kilickap, E., Bahçe, E., Yardimeden, A., & Emir, E. (2024). Optimization of parameters for drilling composite materials with freeform surfaces. Materials and Manufacturing Processes, 39(1), 55-68. https://doi.org/10.1080/10426914.2023.2187826
- Sato, M., Fukuma, A., Yamamoto, K., & Matsuno, T. (2017). Roundness in drilling of Low-Rigidity workpiece. Key Engineering Materials, 749, 46-51. https://doi.org/10.4028/www.scientific.net/kem.749.46
- Tümer, E. D., & Erbil, H. Y. (2021). Extrusion-based 3D printing applications of PLA composites: A review. Coatings, 11(4), 390. https://doi.org/10.3390/coatings11040390
- Usta, F., Türkmen, H. S., & Scarpa, F. (2022). High-velocity ımpact resistance of doubly curved sandwich panels with re-entrant honeycomb and foam core. International Journal of Impact Engineering, 165, 104230. https://doi.org/10.1016/j.ijimpeng.2022.104230
- Üner, I., & Koçak, E. D. (2013). Poli (laktik asit)’in kullanım alanları ve NANO lif üretimdeki uygulamaları. İstanbul Ticaret Üniversitesi Fen Bilimleri Dergisi, 11(22), 79-88.
- Xu, J., Huang, X., Davim, J. P., Ji, M., & Chen, M. (2020). On the machining behavior of carbon fiber reinforced polyimide and PEEK thermoplastic composites. Polymer Composites, 41(9), 3649-3663. https://doi.org/10.1002/pc.25663
- Yelten, A., Öztürk, M. H., & Yılmaz, S. (2022). 3-dimensional printing of PLA scaffolds for medical applications. Turkish Journal of Engineering, 6(4), 262-267. https://doi.org/10.31127/tuje.958192