Research Article

Adaptive Statistical Process Control by Managing Uncertainty in Process Monitoring

Volume: 5 Number: 2 October 1, 2025

Adaptive Statistical Process Control by Managing Uncertainty in Process Monitoring

Abstract

Statistical Process Control (SPC) is a widely used methodology for monitoring and improving process stability and quality. However, traditional SPC techniques rely on crisp control limits, which may be insufficient when dealing with uncertainty, variability, or imprecise data in real-world environments. This study introduces a fuzzy logic-based framework to enhance SPC by incorporating flexible and adaptive control mechanisms. In the proposed approach, process parameters such as mean, standard deviation, defect rate, and cycle time are transformed into fuzzy linguistic variables. A fuzzy inference system (FIS) is then designed to evaluate process conditions using expert-defined rules, providing an interpretative and continuous assessment of process stability. Unlike traditional control charts, which classify a process as "in control" or "out of control," the fuzzy SPC approach allows intermediate states such as "partially stable" or "at risk," thereby enabling proactive intervention before severe deviations occur. The results demonstrate that fuzzy SPC provides greater robustness in handling uncertain data and offers a more realistic and actionable decision support system for quality management.

Keywords

References

  1. [1] Ma, J., Wang, L., Wu, N., et al. (2024). Industry 4.0 and cleaner production: A comprehensive review and bibliometric analysis. Journal of Cleaner Production. https://doi.org/10.1016/j.jclepro.2024.142879
  2. [2] Kim, J., Abdella, G. M., Kim, S., Al‑Khalifa, K. N., & Hamouda, A. M. (2019). Control charts for variability monitoring in high‑dimensional processes. Computers & Industrial Engineering (Elsevier), 130, 309–316. https://doi.org/10.1016/j.cie.2019.02.012
  3. [3] Alarcón, F. J., et al. (2024). An Integrated Lean and Six Sigma Framework for Chemical Companies (notes prior implementations in finance and healthcare). Applied Sciences (MDPI), 14(23), 10894. https://doi.org/10.3390/app142310894
  4. [4] Aykroyd, R. G., Leiva, V., & Ruggeri, F. (2019). Recent developments of control charts, identification of big changes and time‑varying parameters. Technological Forecasting & Social Change (Elsevier), 144, 216–228. https://doi.org/10.1016/j.techfore.2019.119885
  5. [5] Chou, S.‑H., Lin, D. K. J., et al. (2020). Implementation of statistical process control framework with real‑time analytics for manufacturing data streams. Computers & Industrial Engineering (Elsevier).
  6. [6] Afshari, R., et al. (2022). The effects of measurement errors on estimating and designing control charts. Computers & Industrial Engineering (Elsevier). https://doi.org/10.1016/j.cie.2022.108812
  7. [7] Lorenzi, F., et al. (2024). Industry 4.0 and Smart Systems in Manufacturing: Guidelines to Transform SPC into Smart SPC. Informatics (MDPI), 11(1), 16. https://doi.org/10.3390/informatics11010016
  8. [8] Kaya, İ., Aydın, M., & Kahraman, C. (2025). Design of attribute control charts under uncertainty with a fuzzy rule‑based system. Applied Soft Computing (Elsevier). (In‑press/Online)

Details

Primary Language

English

Subjects

Fuzzy Computation

Journal Section

Research Article

Publication Date

October 1, 2025

Submission Date

August 26, 2025

Acceptance Date

September 12, 2025

Published in Issue

Year 2025 Volume: 5 Number: 2

APA
Cebeci, U., & Şimşir, U. (2025). Adaptive Statistical Process Control by Managing Uncertainty in Process Monitoring. Artificial Intelligence Theory and Applications, 5(2), 11-32. https://izlik.org/JA32LN45DX
AMA
1.Cebeci U, Şimşir U. Adaptive Statistical Process Control by Managing Uncertainty in Process Monitoring. AITA. 2025;5(2):11-32. https://izlik.org/JA32LN45DX
Chicago
Cebeci, Ufuk, and Uğur Şimşir. 2025. “Adaptive Statistical Process Control by Managing Uncertainty in Process Monitoring”. Artificial Intelligence Theory and Applications 5 (2): 11-32. https://izlik.org/JA32LN45DX.
EndNote
Cebeci U, Şimşir U (October 1, 2025) Adaptive Statistical Process Control by Managing Uncertainty in Process Monitoring. Artificial Intelligence Theory and Applications 5 2 11–32.
IEEE
[1]U. Cebeci and U. Şimşir, “Adaptive Statistical Process Control by Managing Uncertainty in Process Monitoring”, AITA, vol. 5, no. 2, pp. 11–32, Oct. 2025, [Online]. Available: https://izlik.org/JA32LN45DX
ISNAD
Cebeci, Ufuk - Şimşir, Uğur. “Adaptive Statistical Process Control by Managing Uncertainty in Process Monitoring”. Artificial Intelligence Theory and Applications 5/2 (October 1, 2025): 11-32. https://izlik.org/JA32LN45DX.
JAMA
1.Cebeci U, Şimşir U. Adaptive Statistical Process Control by Managing Uncertainty in Process Monitoring. AITA. 2025;5:11–32.
MLA
Cebeci, Ufuk, and Uğur Şimşir. “Adaptive Statistical Process Control by Managing Uncertainty in Process Monitoring”. Artificial Intelligence Theory and Applications, vol. 5, no. 2, Oct. 2025, pp. 11-32, https://izlik.org/JA32LN45DX.
Vancouver
1.Ufuk Cebeci, Uğur Şimşir. Adaptive Statistical Process Control by Managing Uncertainty in Process Monitoring. AITA [Internet]. 2025 Oct. 1;5(2):11-32. Available from: https://izlik.org/JA32LN45DX