The Influence of Tool Geometry on Side Milling of CFRP with Different Cutting Tool Paths

Sezer Morkavuk

doi:10.17798/bitlisfen.1671029

The Influence of Tool Geometry on Side Milling of CFRP with Different Cutting Tool Paths

Abstract

Carbon fiber-reinforced plastics (CFRP) are extensively utilized in the aerospace, automotive, and sporting goods industries, where the combination of lightness and high strength is crucial. Conventional milling is a prevalent technique for obtaining the final dimensions and removing excess parts of CFRP components produced with different manufacturing methods. However, many damages occur during the mechanical machining of composites and these damages negatively affect the quality and service life of the composite part. The present study investigates the effects of utilizing different tool paths and end mills with varying geometries on cutting forces and machined surface quality in the side milling operation of CFRP. Results indicated that employing sinusoidal tool paths during side milling is a successful approach for reducing cutting forces and improving surface finish. On the other hand, the multi-flute performed best regarding cutting forces, whereas the 4-flute tool proved superior in obtaining better surface quality.

Keywords

Ethical Statement

The study is complied with research and publication ethics.

Thanks

The author would like to thank Prof. Dr. Uğur Köklü for helping to provide the workpiece.

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Details

Primary Language

English

Subjects

Material Design and Behaviors

Journal Section

Research Article

Authors

Sezer Morkavuk ^*
0000-0002-6271-0804
Türkiye

Publication Date

September 30, 2025

Submission Date

April 7, 2025

Acceptance Date

August 1, 2025

Published in Issue

Year 2025 Volume: 14 Number: 3

DOI

https://doi.org/10.17798/bitlisfen.1671029

IZ

https://izlik.org/JA25JM67BY

Cite

RIS / Bibtex

APA

Morkavuk, S. (2025). The Influence of Tool Geometry on Side Milling of CFRP with Different Cutting Tool Paths. Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, 14(3), 1549-1562. https://doi.org/10.17798/bitlisfen.1671029

AMA

1.Morkavuk S. The Influence of Tool Geometry on Side Milling of CFRP with Different Cutting Tool Paths. Bitlis Eren Üniversitesi Fen Bilimleri Dergisi. 2025;14(3):1549-1562. doi:10.17798/bitlisfen.1671029

Chicago

Morkavuk, Sezer. 2025. “The Influence of Tool Geometry on Side Milling of CFRP With Different Cutting Tool Paths”. Bitlis Eren Üniversitesi Fen Bilimleri Dergisi 14 (3): 1549-62. https://doi.org/10.17798/bitlisfen.1671029.

EndNote

Morkavuk S (September 1, 2025) The Influence of Tool Geometry on Side Milling of CFRP with Different Cutting Tool Paths. Bitlis Eren Üniversitesi Fen Bilimleri Dergisi 14 3 1549–1562.

IEEE

[1]S. Morkavuk, “The Influence of Tool Geometry on Side Milling of CFRP with Different Cutting Tool Paths”, Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 14, no. 3, pp. 1549–1562, Sept. 2025, doi: 10.17798/bitlisfen.1671029.

ISNAD

Morkavuk, Sezer. “The Influence of Tool Geometry on Side Milling of CFRP With Different Cutting Tool Paths”. Bitlis Eren Üniversitesi Fen Bilimleri Dergisi 14/3 (September 1, 2025): 1549-1562. https://doi.org/10.17798/bitlisfen.1671029.

JAMA

1.Morkavuk S. The Influence of Tool Geometry on Side Milling of CFRP with Different Cutting Tool Paths. Bitlis Eren Üniversitesi Fen Bilimleri Dergisi. 2025;14:1549–1562.

MLA

Morkavuk, Sezer. “The Influence of Tool Geometry on Side Milling of CFRP With Different Cutting Tool Paths”. Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 14, no. 3, Sept. 2025, pp. 1549-62, doi:10.17798/bitlisfen.1671029.

Vancouver

1.Sezer Morkavuk. The Influence of Tool Geometry on Side Milling of CFRP with Different Cutting Tool Paths. Bitlis Eren Üniversitesi Fen Bilimleri Dergisi. 2025 Sep. 1;14(3):1549-62. doi:10.17798/bitlisfen.1671029