Optimising 3D Print Parameters for L-Joint Strength Using Taguchi Method
Yıl 2025,
Cilt: 8 Sayı: 3, 591 - 597, 15.05.2025
Aleyna Taşkın
,
Cengiz Görkem Dengiz
Öz
Additive manufacturing offers advantages such as reduced waste and cost-effectiveness, and its use is increasing in industries such as aerospace and automotive. One of the additive manufacturing methods, fused deposition modelling (FDM), has a wide range of applications. This study investigated the effects of printing parameters on the strength of L-joints made using FDM. Polylactic acid (PLA), a biodegradable and recyclable material, was used to produce L-joints. The study analyses the effects of three printing parameters: nozzle temperature, filling ratio, and printing pattern. Taguchi method was used to optimise these parameters, and then ANOVA (analysis of variance) was performed to determine their contributions to the joint strength. Optimum values were obtained at 210°C nozzle temperature, 70% filling rate and zigzag pattern. The results show that the printing pattern and filling ratio significantly affect the strength of the joint, while nozzle temperature has less effect. The zigzag printing pattern and higher filling rate (70%) provided the strongest joints, reaching a maximum force of 358.4 N during tensile tests. The study concluded that optimising 3D printing parameters is very important to increase the strength and quality of printed joints.
Etik Beyan
The authors acknowledge the support of Ondokuz Mayıs University Scientific Research Projects Coordination Department through grant number BAP09-2024-5193.
Destekleyen Kurum
Ondokuz Mayıs University
Proje Numarası
BAP09-2024-5193
Teşekkür
The authors acknowledge the support of Ondokuz Mayıs University Scientific Research Projects Coordination Department through grant number BAP09-2024-5193.
Kaynakça
- Arca MA. 2014. Strengthening of L-shaped composite laminates using carbon nanotube reinforcement and thin ply non-crimp fabrics. MSc Thesis, Middle East Technical University, Ankara, Türkiye, pp: 25.
- Bayraktar Ö, Uzun G, Çakiroğlu R, Guldas A. 2017. Experimental study on the 3D-printed plastic parts and predicting the mechanical properties using artificial neural networks. Polym Adv Technol, 28: 1044-1051.
- Cai R, Luo X, Xie G, Wang K, Peng Y, Rao Y. 2024. Effects of the printing parameters on geometric accuracy and mechanical properties of digital light processing printed polymer. J Mater Sci, 59: 14807-14819.
- Driscoll CO, Owodunni O, Asghar U. 2024. Optimization of 3D printer settings for recycled PET filament using analysis of variance (ANOVA). Heliyon, 10: e26777.
- Goh GL, Lee S, Cheng SH, Goh DJS, Laya P, Han BS, Yeong WY. 2024. Enhancing interlaminar adhesion in multi-material 3D printing: A study of conductive PLA and TPU interfaces through fused filament fabrication. Mater Sci Addit Manuf, 3: 2672.
- Gözlüklü B, Coker D. 2012. Modeling of the dynamic delamination of L-shaped unidirectional laminated composites. Compos Struct, 94: 1430-1442.
- Günay M, Gündüz S, Yılmaz H, Yaşar N, Kaçar R. 2020. PLA Esaslı Numunelerde Çekme Dayanımı İçin 3D Baskı İşlem Parametrelerinin Optimizasyonu. Politek Derg, 23: 73-79.
- Hikmat M, Rostam S, Ahmed YM. 2021. Investigation of tensile property-based Taguchi method of PLA parts fabricated by FDM 3D printing technology. Results Eng, 11: 100264.
- Johansson F. 2016. Optimizing Fused Filament Fabrication 3D printing for durability: Tensile properties and layer bonding.
- Kim NP, Cho D, Zielewski M. 2019. Optimization of 3D printing parameters of Screw Type Extrusion (STE) for ceramics using the Taguchi method. Ceram Int, 45: 2351-2360.
- Li H, Tu S, Liu Y, Lu X, Zhu X. 2019. Mechanical properties of L-joint with composite sandwich structure. Compos Struct, 217: 165-174.
- Mitra A. 2011. The Taguchi method. Interdiscip Rev Comput Stat, 3: 472-480.
- Negrete CC. 2020. Optimization of FDM parameters for improving part quality, productivity, and sustainability of the process using Taguchi methodology and desirability approach. Prog Addit Manuf, 5: 59-65.
- Ogaili AA F, Basem A, Kadhim MS, Al-Sharify ZT, Jaber AA, Njim EK, Al-Haddad LA, Hamzah MN, Al-Ameen ES. 2024. The effect of chopped carbon fibers on the mechanical properties and fracture toughness of 3D-printed PLA parts: An experimental and simulation study. J Compos Sci, 8: 273.
- Rajabi A, Kadkhodayan M, Manoochehri M, Farjadfar R. 2015. Deep-drawing of thermoplastic metal-composite structures: Experimental investigations, statistical analyses, and finite element modeling. J Mater Process Tech, 215: 159-170.
- Rucka M. 2010. Experimental and numerical study on damage detection in an L-joint using guided wave propagation. J Sound Vib, 329: 1760-1779.
- Seo J, Varma AH. 2017. Behavior and design of steel-plate composite wall-to-wall corner or L-joints. Nucl Eng Des, 323: 317-328.
- Setyo Pradana E, Sulistiyowati W. 2022. Literature Review: Use of the Taguchi Method for Quality Improvement. PROZIMA Product Optim Manuf Syst Eng, 6: 85-96.
- Sultana J, Rahman MM, Wang Y, Ahmed A, Xiaohu C. 2024. Influences of 3D printing parameters on the mechanical properties of wood PLA filament: an experimental analysis by Taguchi method. Prog Addit Manuf, 9: 1239-1251.
- Tharanikumar L, Mohan B, Anbuchezhiyan G. 2024. Synthesization and characterization of silicon carbide and boron nitride-reinforced Al-Zn-Mg alloy hybrid nanocomposites using squeeze casting method. Int J Met, 18: 997-1011.
- Vinay D, Keshavamurthy R, Erannagari S, Gajakosh A, Dwivedi YD, Bandhu D, Tamam N, Saxena KK. 2024. Parametric analysis of processing variables for enhanced adhesion in metal-polymer composites fabricated by fused deposition modeling. J Adhes Sci Technol, 38: 331-354.
- Yavas D, Uyar I, Gozluklu B, Coker D. 2012. Experimental and Computational Investigation of Debonding at the Interface of Two L-Shaped Polycarbonate Plates. In: ASME International Mechanical Engineering Congress and Exposition. American Society of Mechanical Engineers, New York, USA, pp: 149-154.
- Zubrzycki J, Quirino E, Staniszewski M, Marchewka M. 2022. Influence of 3D printing parameters by fdm method on the mechanical properties of manufactured parts. Adv Sci Technol Res J, 16: 52-63.
Optimising 3D Print Parameters for L-Joint Strength Using Taguchi Method
Yıl 2025,
Cilt: 8 Sayı: 3, 591 - 597, 15.05.2025
Aleyna Taşkın
,
Cengiz Görkem Dengiz
Öz
Additive manufacturing offers advantages such as reduced waste and cost-effectiveness, and its use is increasing in industries such as aerospace and automotive. One of the additive manufacturing methods, fused deposition modelling (FDM), has a wide range of applications. This study investigated the effects of printing parameters on the strength of L-joints made using FDM. Polylactic acid (PLA), a biodegradable and recyclable material, was used to produce L-joints. The study analyses the effects of three printing parameters: nozzle temperature, filling ratio, and printing pattern. Taguchi method was used to optimise these parameters, and then ANOVA (analysis of variance) was performed to determine their contributions to the joint strength. Optimum values were obtained at 210°C nozzle temperature, 70% filling rate and zigzag pattern. The results show that the printing pattern and filling ratio significantly affect the strength of the joint, while nozzle temperature has less effect. The zigzag printing pattern and higher filling rate (70%) provided the strongest joints, reaching a maximum force of 358.4 N during tensile tests. The study concluded that optimising 3D printing parameters is very important to increase the strength and quality of printed joints.
Proje Numarası
BAP09-2024-5193
Teşekkür
The authors acknowledge the support of Ondokuz Mayıs University Scientific Research Projects Coordination Department through grant number BAP09-2024-5193.
Kaynakça
- Arca MA. 2014. Strengthening of L-shaped composite laminates using carbon nanotube reinforcement and thin ply non-crimp fabrics. MSc Thesis, Middle East Technical University, Ankara, Türkiye, pp: 25.
- Bayraktar Ö, Uzun G, Çakiroğlu R, Guldas A. 2017. Experimental study on the 3D-printed plastic parts and predicting the mechanical properties using artificial neural networks. Polym Adv Technol, 28: 1044-1051.
- Cai R, Luo X, Xie G, Wang K, Peng Y, Rao Y. 2024. Effects of the printing parameters on geometric accuracy and mechanical properties of digital light processing printed polymer. J Mater Sci, 59: 14807-14819.
- Driscoll CO, Owodunni O, Asghar U. 2024. Optimization of 3D printer settings for recycled PET filament using analysis of variance (ANOVA). Heliyon, 10: e26777.
- Goh GL, Lee S, Cheng SH, Goh DJS, Laya P, Han BS, Yeong WY. 2024. Enhancing interlaminar adhesion in multi-material 3D printing: A study of conductive PLA and TPU interfaces through fused filament fabrication. Mater Sci Addit Manuf, 3: 2672.
- Gözlüklü B, Coker D. 2012. Modeling of the dynamic delamination of L-shaped unidirectional laminated composites. Compos Struct, 94: 1430-1442.
- Günay M, Gündüz S, Yılmaz H, Yaşar N, Kaçar R. 2020. PLA Esaslı Numunelerde Çekme Dayanımı İçin 3D Baskı İşlem Parametrelerinin Optimizasyonu. Politek Derg, 23: 73-79.
- Hikmat M, Rostam S, Ahmed YM. 2021. Investigation of tensile property-based Taguchi method of PLA parts fabricated by FDM 3D printing technology. Results Eng, 11: 100264.
- Johansson F. 2016. Optimizing Fused Filament Fabrication 3D printing for durability: Tensile properties and layer bonding.
- Kim NP, Cho D, Zielewski M. 2019. Optimization of 3D printing parameters of Screw Type Extrusion (STE) for ceramics using the Taguchi method. Ceram Int, 45: 2351-2360.
- Li H, Tu S, Liu Y, Lu X, Zhu X. 2019. Mechanical properties of L-joint with composite sandwich structure. Compos Struct, 217: 165-174.
- Mitra A. 2011. The Taguchi method. Interdiscip Rev Comput Stat, 3: 472-480.
- Negrete CC. 2020. Optimization of FDM parameters for improving part quality, productivity, and sustainability of the process using Taguchi methodology and desirability approach. Prog Addit Manuf, 5: 59-65.
- Ogaili AA F, Basem A, Kadhim MS, Al-Sharify ZT, Jaber AA, Njim EK, Al-Haddad LA, Hamzah MN, Al-Ameen ES. 2024. The effect of chopped carbon fibers on the mechanical properties and fracture toughness of 3D-printed PLA parts: An experimental and simulation study. J Compos Sci, 8: 273.
- Rajabi A, Kadkhodayan M, Manoochehri M, Farjadfar R. 2015. Deep-drawing of thermoplastic metal-composite structures: Experimental investigations, statistical analyses, and finite element modeling. J Mater Process Tech, 215: 159-170.
- Rucka M. 2010. Experimental and numerical study on damage detection in an L-joint using guided wave propagation. J Sound Vib, 329: 1760-1779.
- Seo J, Varma AH. 2017. Behavior and design of steel-plate composite wall-to-wall corner or L-joints. Nucl Eng Des, 323: 317-328.
- Setyo Pradana E, Sulistiyowati W. 2022. Literature Review: Use of the Taguchi Method for Quality Improvement. PROZIMA Product Optim Manuf Syst Eng, 6: 85-96.
- Sultana J, Rahman MM, Wang Y, Ahmed A, Xiaohu C. 2024. Influences of 3D printing parameters on the mechanical properties of wood PLA filament: an experimental analysis by Taguchi method. Prog Addit Manuf, 9: 1239-1251.
- Tharanikumar L, Mohan B, Anbuchezhiyan G. 2024. Synthesization and characterization of silicon carbide and boron nitride-reinforced Al-Zn-Mg alloy hybrid nanocomposites using squeeze casting method. Int J Met, 18: 997-1011.
- Vinay D, Keshavamurthy R, Erannagari S, Gajakosh A, Dwivedi YD, Bandhu D, Tamam N, Saxena KK. 2024. Parametric analysis of processing variables for enhanced adhesion in metal-polymer composites fabricated by fused deposition modeling. J Adhes Sci Technol, 38: 331-354.
- Yavas D, Uyar I, Gozluklu B, Coker D. 2012. Experimental and Computational Investigation of Debonding at the Interface of Two L-Shaped Polycarbonate Plates. In: ASME International Mechanical Engineering Congress and Exposition. American Society of Mechanical Engineers, New York, USA, pp: 149-154.
- Zubrzycki J, Quirino E, Staniszewski M, Marchewka M. 2022. Influence of 3D printing parameters by fdm method on the mechanical properties of manufactured parts. Adv Sci Technol Res J, 16: 52-63.