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Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel

Yıl 2023, , 1206 - 1217, 31.07.2023

Bilal Kurşuncu

https://doi.org/10.29130/dubited.1151275
Cited By: 1

Öz

In the die-molding industry, milling steels in a hardened condition is common. Tool wear and cutting-forces occurring during this process must be considered for better surface quality. The cutting performance of nano-layered AlTiN/TiN coated carbide cutting-tools in AISI D2 face-milling was evaluated in this work. Single-layer hard-coated carbide cutting-tools and uncoated cutting-tools were used to compare cutting performance testing. All cutting-speeds nano-layer AlTiN/TiN coated carbide cutting tool presented longer cutting-length than TiAlN and TiN coated ones and uncoated tool. Notch wear is an overriding wear mechanism, followed by build-up edge formation for all cutting-tools. Using a nano-layer AlTiN / TiN hard-coating, cutting-force values were lowered in all experiments.

Anahtar Kelimeler

Tool wear Cutting-force Hardened steel High-speed machining nano-layer hard-coatings.

Teşekkür

I want to thank Professor Peter PANJAN from Jožef Stefan Institute for his outstanding contribution to hard-coatings production.

Kaynakça

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AISI D2 Çeliğinin Yüzey Frezelemesinde Nano/Tabakalı Sert Kaplamaların Kesme Performansının İncelenmesi

Yıl 2023, , 1206 - 1217, 31.07.2023

Bilal Kurşuncu

https://doi.org/10.29130/dubited.1151275
Cited By: 1

Öz

Kalıp döküm endüstrisinde, çeliklerin sertleştirilmiş durumda frezelenmesi yaygındır. Daha iyi bir yüzey kalitesi için bu işlem sırasında oluşan takım aşınması ve kesme kuvvetleri dikkate alınmalıdır. Bu çalışmada, nano katmanlı AlTiN/TiN kaplı karbür kesici takımların AISI D2 yüzey frezelemede kesme performansı incelenmiştir. Kesme performansı karşılaştırmak için tek katmanlı sert kaplamalı karbür kesici takımlar ve kaplamasız kesici takımlar kullanılmıştır. Tüm kesme hızlarında, nano katmanlı AlTiN/TiN kaplı karbür kesici takım, TiAlN ve TiN kaplı olanlardan ve kaplamasız takımdan daha uzun takım ömrü sergilemiştir. Tüm kesici takımlarda çentik aşınması ve yığma kenar oluşumu etkin aşınmaları olduğu görülmüştür. Tüm parametrelerde nano katmanlı AlTiN/TiN sert kaplamalar kullanılarak daha düşük kesme kuvveti değerleri ölçülmüştür.

Anahtar Kelimeler

Tool wear Cutting-force Hardened steel High-speed machining nano-layer hard-coatings.

Kaynakça

  • [1] L. Smith and P. Ball, “Steps towards sustainable manufacturing through modelling material, energy and waste flows,” Int. J. Prod. Econ., vol. 140, no. 1, pp. 227–238, 2012, doi: 10.1016/j.ijpe.2012.01.036.
  • [2] P. Krajnik, F. Pusavec, and A. Rashid, “Nanofluids: properties, applications and sustainability aspects in materials processing technologies BT - advances in sustainable manufacturing: Proceedings of the 8th Global Conference on Sustainable Manufacturing,” G. Seliger, M. M. K. Khraisheh, and I. S. Jawahir Eds. Berlin, Heidelberg: Springer Berlin Heidelberg, 2011, pp. 107–113.
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  • [4] Caliskan, H., Kursuncu, B., Guven, S. Y., Karaoglanli, A. C., Sabri Gok, M., & Alsaran, A. “Effect of boron nitride coating on wear behavior of carbide cutting tools in milling of Inconel 718,” in Machining, Joining and Modifications of Advanced Materials, Singapore: Springer, 2016, pp. 13-21.
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  • [5] B. Kursuncu and A. Yaras, “Assessment of the effect of borax and boric acid additives in cutting fluids on milling of AISI O2 using MQL system,” Int. J. Adv. Manuf. Technol., vol. 95, no. 5, pp. 2005–2013, 2018.
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  • [8] W. Li, Y. B. Guo, M. E. Barkey, and J. B. Jordon, “Effect tool wear during end milling on the surface integrity and fatigue life of Inconel 718,” Procedia CIRP, vol. 14, pp. 546–551, 2014.
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Toplam 77 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Makaleler
Yazarlar

Bilal Kurşuncu 0000-0002-2304-2962

Yayımlanma Tarihi 31 Temmuz 2023
Yayımlandığı Sayı Yıl 2023

Kaynak Göster

APA Kurşuncu, B. (2023). Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel. Duzce University Journal of Science and Technology, 11(3), 1206-1217. https://doi.org/10.29130/dubited.1151275
AMA Kurşuncu B. Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel. DÜBİTED. Temmuz 2023;11(3):1206-1217. doi:10.29130/dubited.1151275
Chicago Kurşuncu, Bilal. “Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel”. Duzce University Journal of Science and Technology 11, sy. 3 (Temmuz 2023): 1206-17. https://doi.org/10.29130/dubited.1151275.
EndNote Kurşuncu B (01 Temmuz 2023) Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel. Duzce University Journal of Science and Technology 11 3 1206–1217.
IEEE B. Kurşuncu, “Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel”, DÜBİTED, c. 11, sy. 3, ss. 1206–1217, 2023, doi: 10.29130/dubited.1151275.
ISNAD Kurşuncu, Bilal. “Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel”. Duzce University Journal of Science and Technology 11/3 (Temmuz 2023), 1206-1217. https://doi.org/10.29130/dubited.1151275.
JAMA Kurşuncu B. Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel. DÜBİTED. 2023;11:1206–1217.
MLA Kurşuncu, Bilal. “Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel”. Duzce University Journal of Science and Technology, c. 11, sy. 3, 2023, ss. 1206-17, doi:10.29130/dubited.1151275.
Vancouver Kurşuncu B. Investigation of Cutting Performance of Nano/Layered Hard Coatings in Face Milling of AISI D2 Steel. DÜBİTED. 2023;11(3):1206-17.

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Optimization of cutting parameters using response surface methodology (RSM) in milling Inconel 718 superalloy using Borax-added nanofluid in (MQL) system
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