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Eklemeli İmalatın Geleceği: Yenilikler, Uygulamalar ve Sektörlere Etkisi

Year 2025, Volume: 13 Issue: 2, 942 - 963, 30.04.2025
https://doi.org/10.29130/dubited.1591082

Abstract

Eklemeli imalat (AM), yaygın olarak 3D baskı olarak bilinen ve prototipleme aracından, havacılık, otomotiv, inşaat ve tüketici ürünleri gibi sektörleri dönüştüren ileri bir üretim teknolojisine evrilen bir süreçtir. Bu çalışma, eklemeli imalatta malzemeler, süreçler ve uygulamalar açısından son yıllarda kaydedilen gelişmeleri kapsamlı şekilde ele almaktadır. Özellikle karbon fiber takviyeli kompozitler, grafen bazlı nanomalzemeler, biyobozunur polimerler (PLA) ile titanyum ve alüminyum gibi yüksek performanslı metal malzemelerdeki ilerlemeler dikkat çekmektedir. Çok malzemeli ve hibrit baskı teknolojileriyle birleştirilen bu yenilikler, eklemeli imalatın özelleştirme, üretim verimliliği ve sürdürülebilirlik konularındaki beklentileri karşılamasını sağlamaktadır. Ancak, eklemeli imalat malzeme dayanıklılığı, süreç tutarlılığı, standartlaşma, ölçeklenebilirlik ve enerji tüketimi gibi önemli teknik ve ekonomik zorluklarla karşı karşıyadır. Bu sorunların üstesinden gelmek için ileri malzeme geliştirme, süreç optimizasyonu ve sürdürülebilir üretim teknikleri üzerine yoğunlaşan araştırmalara ihtiyaç duyulmaktadır. Ayrıca, eklemeli imalatın Endüstri 4.0 ve dağıtık üretim modelleriyle entegrasyonu, gelecekte sektörler arası dönüşümü hızlandıracaktır. Bu çalışma, eklemeli imalatın kitle özelleştirme, döngüsel ekonomi uygulamaları ve endüstriyel ölçekte yaygınlaşmasına yönelik araştırma yönelimlerini ele alarak, modern üretim süreçlerinde temel bir teknoloji olarak konumunu güçlendirdiğini ortaya koymaktadır.

References

  • [1] Agarwala et al., "Direct selective laser sintering of metals," Rapid Prototyping Journal, vol. 1, no. 2, pp. 26–36, 2021.
  • [2] Attaran, M., "The rise of 3-D printing: The advantages of additive manufacturing over traditional manufacturing," Business Horizons, vol. 60, no. 5, pp. 677–688, 2020.
  • [3] Bai et al., "Carbon-based nanomaterials in AM for lightweight applications," Advanced Functional Materials, vol. 35, no. 4, pp. 223–234, 2024.
  • [4] Baumers et al., "The cost of additive manufacturing: Machine productivity, economies of scale, and technology-push," Technological Forecasting and Social Change, vol. 102, pp. 193–201, 2023.
  • [5] Becker, T., Wang, X., and Lim, S., "Custom prosthetics in healthcare: AM's impact on patient-specific solutions," Journal of Biomedical Engineering, vol. 32, no. 4, pp. 229–245, 2024.
  • [6] Berman, B., "3-D printing: The new industrial revolution," Business Horizons, vol. 55, no. 2, pp. 155–162, 2024.
  • [7] Boschetto, A., and Bottini, L., "Accuracy prediction in fused deposition modeling," International Journal of Advanced Manufacturing Technology, vol. 73, no. 1, pp. 913–928, 2023.
  • [8] Brown, E., and Nguyen, K., "Innovations in 3D-printed housing solutions," Sustainable Construction Journal, vol. 12, no. 1, pp. 101–120, 2024.
  • [9] Chai, W., Jones, S., and Becker, T., "Surgical planning advancements using patient-specific 3D anatomical models," Journal of Medical Devices, vol. 45, no. 6, pp. 334–349, 2024.
  • [10] Chen et al., "Process planning and optimization for multi-material additive manufacturing: An overview," Journal of Manufacturing Science and Engineering, vol. 141, no. 2, pp. 021006, 2019.
  • [11] Chua, C. K., Leong, K. F., and Lim, C. S., "Principles of additive manufacturing," Journal of Manufacturing Processes, vol. 15, no. 4, pp. 390–406, 2023.
  • [12] Cui, J., Tang, L., and Murphy, S., "Biocompatible materials for AM in healthcare applications," Journal of Biomedical Research, vol. 67, no. 4, pp. 101–114, 2024.
  • [13] Dunn et al., "Ceramic materials for additive manufacturing applications," Journal of the American Ceramic Society, vol. 103, no. 1, pp. 267–275, 2020.
  • [14] Ford, S., and Despeisse, M., "Additive manufacturing and sustainability: An exploratory study of the advantages and challenges," Journal of Cleaner Production, vol. 137, pp. 1573–1587, 2024.
  • [15] Frazier, W. E., "Metal additive manufacturing: A review," Journal of Materials Engineering and Performance, vol. 23, no. 6, pp. 1917–1928, 2020.
  • [16] Garcia, M., Xu, L., and Bai, Z., "Advanced composite materials for sustainable additive manufacturing applications," Materials Today, vol. 43, no. 7, pp. 213–226, 2022.
  • [17] Gebler et al., "A global sustainability perspective on 3D printing technologies," Energy Policy, vol. 74, pp. 158–167, 2023.
  • [18] Gibson, I., Rosen, D. W., and Stucker, B., Additive Manufacturing Technologies: 3D Printing, Rapid Prototyping, and Direct Digital Manufacturing, Springer, 2021.
  • [19] Gokuldoss, P. K., Kolla, S., and Eckert, J., "Additive manufacturing processes: Selective laser melting, electron beam melting and binder jetting—Selection guidelines," Materials, vol. 10, no. 6, pp. 672, 2020.
  • [20] Green, H., and Wong, J., "Advances in additive manufacturing for electric vehicles," Journal of Automotive Engineering, vol. 18, no. 2, pp. 175–189, 2023.
  • [21] Gutowski et al., "Sustainability assessment in AM: Progress towards resource-efficient manufacturing," Journal of Cleaner Production, vol. 129, pp. 90–99, 2024.
  • [22] He et al., "Advanced materials for additive manufacturing," Journal of Materials Research, vol. 34, no. 1, pp. 36–45, 2023.
  • [23] Herzog et al., "Additive manufacturing of metals," Acta Materialia, vol. 117, pp. 371–392, 2020.
  • [24] Hsu, C., and Liu, Z., "Developments in heat-resistant polymers for additive manufacturing," Polymer Science Advances, vol. 48, no. 5, pp. 255–268, 2023.
  • [25] ISO/ASTM, Additive manufacturing — General principles — Part 1: Terminology (ISO/ASTM 52900:2024), International Organization for Standardization, 2024.
  • [26] Jones, S., and Smith, A., "Standardization in additive manufacturing: Challenges and opportunities," Additive Manufacturing, vol. 12, no. 3, pp. 125–143, 2024.
  • [27] Kumar, N., Ramesh, K., and Imran, M., "Complex geometries and custom designs in automotive AM," Automotive Manufacturing Journal, vol. 21, no. 5, pp. 417–432, 2023.
  • [28] Lee, J. Y., Lim, T. C., and Low, J. M., "Nanocomposites in additive manufacturing: Trends and applications," Composite Science and Technology, vol. 221, pp. 111212, 2024.
  • [29] Li, C., Zhang, W., and Tan, H., "Nanocomposites and biodegradable polymers for eco-friendly AM applications," Advanced Materials Science, vol. 36, no. 8, pp. 789–805, 2023.
  • [30] Mani et al., "Standardization in additive manufacturing: Are we ready?" Additive Manufacturing, vol. 19, pp. 182–190, 2024.
  • [31] Mellor, S., Hao, L., and Zhang, D., "Additive manufacturing: A framework for implementation," International Journal of Production Economics, vol. 149, pp. 194–201, 2020.
  • [32] Murphy, S. V., and Atala, A., "3D bioprinting of tissues and organs," Nature Biotechnology, vol. 32, no. 8, pp. 773–785, 2024.
  • [33] Ngo et al., "Additive manufacturing (3D printing): A review of materials, methods, applications and challenges," Composites Part B: Engineering, vol. 143, pp. 172–196, 2022.
  • [34] Paul et al., "Large-scale additive manufacturing in construction," Automation in Construction, vol. 126, pp. 103550, 2021.
  • [35] Ramesh, K., Huang, Y., and Garcia, M., "Fiber-reinforced composites in AM: Current status and future prospects," Materials Today, vol. 54, no. 7, pp. 213–226, 2023.
  • [36] Rogers et al., "High-performance polymers in additive manufacturing for high-temperature applications," Journal of Materials Science, vol. 53, no. 1, pp. 14–26, 2018.
  • [37] Santos et al., "Lattice structures for lightweight AM applications," Procedia CIRP, vol. 72, pp. 133–138, 2020.
  • [38] Stewart, H., and Wong, J., "Multi-material advances in aerospace additive manufacturing," Aerospace Technology Journal, vol. 8, no. 2, pp. 210–229, 2023.
  • [39] Tang, L., Becker, T., and Van Wijk, I., "Anatomical customization in AM: Prosthetics and implants," Journal of Medical Engineering, vol. 24, no. 3, pp. 301–319, 2023.
  • [40] Thompson et al., "Advances in additive manufacturing technologies and applications," CIRP Annals, vol. 69, no. 2, pp. 585–609, 2024.
  • [41] Van Wijk, A. J. M., and Van Wijk, I., 3D Printing with Biomaterials: Towards a Sustainable and Circular Economy, IOS Press, 2023.
  • [42] Wang, X., Jiang, M., Zhou, Z., Gou, J., and Hui, D., "3D printing of polymer matrix composites: A review and prospective," Composites Part B: Engineering, vol. 110, pp. 442–458, 2023.
  • [43] Wohlers, T., and Caffrey, T., Wohlers Report 2024: 3D Printing and Additive Manufacturing State of the Industry, Wohlers Associates, 2024.
  • [44] Wu et al., "Recycling of metal powders in AM: Towards a sustainable future," Journal of Sustainable Manufacturing, vol. 45, pp. 101–115, 2024.
  • [45] Xu, L., Bai, Z., and Garcia, M., "Carbon-based nanomaterials in AM for lightweight applications," Advanced Functional Materials, vol. 35, no. 4, pp. 223–234, 2024.
  • [46] Yang, L., Cui, J., and Lee, J., "Fashion and customization through AM technology," Fashion Technology Journal, vol. 18, no. 6, pp. 55–72, 2023.
  • [47] Yoon et al., "Impact of AM in a global economy," International Journal of Production Research, vol. 52, no. 3, pp. 768–783, 2019.
  • [48] Zhang et al., "Digital twin-enabled additive manufacturing: Opportunities and challenges," Journal of Manufacturing Systems, vol. 58, pp. 329–344, 2024.
  • [49] Zhao et al., "Ceramics in additive manufacturing for high-temperature applications," Journal of Advanced Ceramics, vol. 11, no. 3, pp. 432–445, 2022.

The Transformative Role of Additive Manufacturing: Current Innovations, Applications, and Future Directions Across Industries

Year 2025, Volume: 13 Issue: 2, 942 - 963, 30.04.2025
https://doi.org/10.29130/dubited.1591082

Abstract

Additive Manufacturing (AM), widely known as 3D printing, has evolved from a prototyping tool to a transformative technology impacting aerospace, automotive, construction, and consumer goods industries. This review explores recent advancements in AM materials, processes, and applications that enhance its functionality and support sustainable manufacturing. Key innovations include high-performance composites such as carbon fiber-reinforced polymers, nanomaterials like graphene-based inks, and biodegradable polymers such as polylactic acid (PLA). In addition, the integration of multi-material and hybrid printing has expanded AM’s applicability in precision manufacturing. These developments enable AM to meet stringent requirements across critical industries, improving customization, production efficiency, and environmental impact. Despite its potential, AM faces challenges related to material durability, process consistency, standardization, scalability, and energy consumption. Addressing these issues demands ongoing research in advanced materials, process optimization, and sustainable practices, with an emphasis on integrating AM into Industry 4.0 and distributed manufacturing. This study concludes by identifying future research directions focused on AM’s role in driving mass customization, circular economy practices, and industrial-scale applications, establishing it as a foundational technology in modern manufacturing.

References

  • [1] Agarwala et al., "Direct selective laser sintering of metals," Rapid Prototyping Journal, vol. 1, no. 2, pp. 26–36, 2021.
  • [2] Attaran, M., "The rise of 3-D printing: The advantages of additive manufacturing over traditional manufacturing," Business Horizons, vol. 60, no. 5, pp. 677–688, 2020.
  • [3] Bai et al., "Carbon-based nanomaterials in AM for lightweight applications," Advanced Functional Materials, vol. 35, no. 4, pp. 223–234, 2024.
  • [4] Baumers et al., "The cost of additive manufacturing: Machine productivity, economies of scale, and technology-push," Technological Forecasting and Social Change, vol. 102, pp. 193–201, 2023.
  • [5] Becker, T., Wang, X., and Lim, S., "Custom prosthetics in healthcare: AM's impact on patient-specific solutions," Journal of Biomedical Engineering, vol. 32, no. 4, pp. 229–245, 2024.
  • [6] Berman, B., "3-D printing: The new industrial revolution," Business Horizons, vol. 55, no. 2, pp. 155–162, 2024.
  • [7] Boschetto, A., and Bottini, L., "Accuracy prediction in fused deposition modeling," International Journal of Advanced Manufacturing Technology, vol. 73, no. 1, pp. 913–928, 2023.
  • [8] Brown, E., and Nguyen, K., "Innovations in 3D-printed housing solutions," Sustainable Construction Journal, vol. 12, no. 1, pp. 101–120, 2024.
  • [9] Chai, W., Jones, S., and Becker, T., "Surgical planning advancements using patient-specific 3D anatomical models," Journal of Medical Devices, vol. 45, no. 6, pp. 334–349, 2024.
  • [10] Chen et al., "Process planning and optimization for multi-material additive manufacturing: An overview," Journal of Manufacturing Science and Engineering, vol. 141, no. 2, pp. 021006, 2019.
  • [11] Chua, C. K., Leong, K. F., and Lim, C. S., "Principles of additive manufacturing," Journal of Manufacturing Processes, vol. 15, no. 4, pp. 390–406, 2023.
  • [12] Cui, J., Tang, L., and Murphy, S., "Biocompatible materials for AM in healthcare applications," Journal of Biomedical Research, vol. 67, no. 4, pp. 101–114, 2024.
  • [13] Dunn et al., "Ceramic materials for additive manufacturing applications," Journal of the American Ceramic Society, vol. 103, no. 1, pp. 267–275, 2020.
  • [14] Ford, S., and Despeisse, M., "Additive manufacturing and sustainability: An exploratory study of the advantages and challenges," Journal of Cleaner Production, vol. 137, pp. 1573–1587, 2024.
  • [15] Frazier, W. E., "Metal additive manufacturing: A review," Journal of Materials Engineering and Performance, vol. 23, no. 6, pp. 1917–1928, 2020.
  • [16] Garcia, M., Xu, L., and Bai, Z., "Advanced composite materials for sustainable additive manufacturing applications," Materials Today, vol. 43, no. 7, pp. 213–226, 2022.
  • [17] Gebler et al., "A global sustainability perspective on 3D printing technologies," Energy Policy, vol. 74, pp. 158–167, 2023.
  • [18] Gibson, I., Rosen, D. W., and Stucker, B., Additive Manufacturing Technologies: 3D Printing, Rapid Prototyping, and Direct Digital Manufacturing, Springer, 2021.
  • [19] Gokuldoss, P. K., Kolla, S., and Eckert, J., "Additive manufacturing processes: Selective laser melting, electron beam melting and binder jetting—Selection guidelines," Materials, vol. 10, no. 6, pp. 672, 2020.
  • [20] Green, H., and Wong, J., "Advances in additive manufacturing for electric vehicles," Journal of Automotive Engineering, vol. 18, no. 2, pp. 175–189, 2023.
  • [21] Gutowski et al., "Sustainability assessment in AM: Progress towards resource-efficient manufacturing," Journal of Cleaner Production, vol. 129, pp. 90–99, 2024.
  • [22] He et al., "Advanced materials for additive manufacturing," Journal of Materials Research, vol. 34, no. 1, pp. 36–45, 2023.
  • [23] Herzog et al., "Additive manufacturing of metals," Acta Materialia, vol. 117, pp. 371–392, 2020.
  • [24] Hsu, C., and Liu, Z., "Developments in heat-resistant polymers for additive manufacturing," Polymer Science Advances, vol. 48, no. 5, pp. 255–268, 2023.
  • [25] ISO/ASTM, Additive manufacturing — General principles — Part 1: Terminology (ISO/ASTM 52900:2024), International Organization for Standardization, 2024.
  • [26] Jones, S., and Smith, A., "Standardization in additive manufacturing: Challenges and opportunities," Additive Manufacturing, vol. 12, no. 3, pp. 125–143, 2024.
  • [27] Kumar, N., Ramesh, K., and Imran, M., "Complex geometries and custom designs in automotive AM," Automotive Manufacturing Journal, vol. 21, no. 5, pp. 417–432, 2023.
  • [28] Lee, J. Y., Lim, T. C., and Low, J. M., "Nanocomposites in additive manufacturing: Trends and applications," Composite Science and Technology, vol. 221, pp. 111212, 2024.
  • [29] Li, C., Zhang, W., and Tan, H., "Nanocomposites and biodegradable polymers for eco-friendly AM applications," Advanced Materials Science, vol. 36, no. 8, pp. 789–805, 2023.
  • [30] Mani et al., "Standardization in additive manufacturing: Are we ready?" Additive Manufacturing, vol. 19, pp. 182–190, 2024.
  • [31] Mellor, S., Hao, L., and Zhang, D., "Additive manufacturing: A framework for implementation," International Journal of Production Economics, vol. 149, pp. 194–201, 2020.
  • [32] Murphy, S. V., and Atala, A., "3D bioprinting of tissues and organs," Nature Biotechnology, vol. 32, no. 8, pp. 773–785, 2024.
  • [33] Ngo et al., "Additive manufacturing (3D printing): A review of materials, methods, applications and challenges," Composites Part B: Engineering, vol. 143, pp. 172–196, 2022.
  • [34] Paul et al., "Large-scale additive manufacturing in construction," Automation in Construction, vol. 126, pp. 103550, 2021.
  • [35] Ramesh, K., Huang, Y., and Garcia, M., "Fiber-reinforced composites in AM: Current status and future prospects," Materials Today, vol. 54, no. 7, pp. 213–226, 2023.
  • [36] Rogers et al., "High-performance polymers in additive manufacturing for high-temperature applications," Journal of Materials Science, vol. 53, no. 1, pp. 14–26, 2018.
  • [37] Santos et al., "Lattice structures for lightweight AM applications," Procedia CIRP, vol. 72, pp. 133–138, 2020.
  • [38] Stewart, H., and Wong, J., "Multi-material advances in aerospace additive manufacturing," Aerospace Technology Journal, vol. 8, no. 2, pp. 210–229, 2023.
  • [39] Tang, L., Becker, T., and Van Wijk, I., "Anatomical customization in AM: Prosthetics and implants," Journal of Medical Engineering, vol. 24, no. 3, pp. 301–319, 2023.
  • [40] Thompson et al., "Advances in additive manufacturing technologies and applications," CIRP Annals, vol. 69, no. 2, pp. 585–609, 2024.
  • [41] Van Wijk, A. J. M., and Van Wijk, I., 3D Printing with Biomaterials: Towards a Sustainable and Circular Economy, IOS Press, 2023.
  • [42] Wang, X., Jiang, M., Zhou, Z., Gou, J., and Hui, D., "3D printing of polymer matrix composites: A review and prospective," Composites Part B: Engineering, vol. 110, pp. 442–458, 2023.
  • [43] Wohlers, T., and Caffrey, T., Wohlers Report 2024: 3D Printing and Additive Manufacturing State of the Industry, Wohlers Associates, 2024.
  • [44] Wu et al., "Recycling of metal powders in AM: Towards a sustainable future," Journal of Sustainable Manufacturing, vol. 45, pp. 101–115, 2024.
  • [45] Xu, L., Bai, Z., and Garcia, M., "Carbon-based nanomaterials in AM for lightweight applications," Advanced Functional Materials, vol. 35, no. 4, pp. 223–234, 2024.
  • [46] Yang, L., Cui, J., and Lee, J., "Fashion and customization through AM technology," Fashion Technology Journal, vol. 18, no. 6, pp. 55–72, 2023.
  • [47] Yoon et al., "Impact of AM in a global economy," International Journal of Production Research, vol. 52, no. 3, pp. 768–783, 2019.
  • [48] Zhang et al., "Digital twin-enabled additive manufacturing: Opportunities and challenges," Journal of Manufacturing Systems, vol. 58, pp. 329–344, 2024.
  • [49] Zhao et al., "Ceramics in additive manufacturing for high-temperature applications," Journal of Advanced Ceramics, vol. 11, no. 3, pp. 432–445, 2022.
There are 49 citations in total.

Details

Primary Language English
Subjects Material Design and Behaviors, Mechanical Engineering (Other)
Journal Section Review
Authors

Mustafa Üstündağ 0000-0001-5287-8198

Submission Date November 25, 2024
Acceptance Date March 6, 2025
Publication Date April 30, 2025
Published in Issue Year 2025 Volume: 13 Issue: 2

Cite

APA Üstündağ, M. (2025). The Transformative Role of Additive Manufacturing: Current Innovations, Applications, and Future Directions Across Industries. Duzce University Journal of Science and Technology, 13(2), 942-963. https://doi.org/10.29130/dubited.1591082
AMA Üstündağ M. The Transformative Role of Additive Manufacturing: Current Innovations, Applications, and Future Directions Across Industries. DUBİTED. April 2025;13(2):942-963. doi:10.29130/dubited.1591082
Chicago Üstündağ, Mustafa. “The Transformative Role of Additive Manufacturing: Current Innovations, Applications, and Future Directions Across Industries”. Duzce University Journal of Science and Technology 13, no. 2 (April 2025): 942-63. https://doi.org/10.29130/dubited.1591082.
EndNote Üstündağ M (April 1, 2025) The Transformative Role of Additive Manufacturing: Current Innovations, Applications, and Future Directions Across Industries. Duzce University Journal of Science and Technology 13 2 942–963.
IEEE M. Üstündağ, “The Transformative Role of Additive Manufacturing: Current Innovations, Applications, and Future Directions Across Industries”, DUBİTED, vol. 13, no. 2, pp. 942–963, 2025, doi: 10.29130/dubited.1591082.
ISNAD Üstündağ, Mustafa. “The Transformative Role of Additive Manufacturing: Current Innovations, Applications, and Future Directions Across Industries”. Duzce University Journal of Science and Technology 13/2 (April2025), 942-963. https://doi.org/10.29130/dubited.1591082.
JAMA Üstündağ M. The Transformative Role of Additive Manufacturing: Current Innovations, Applications, and Future Directions Across Industries. DUBİTED. 2025;13:942–963.
MLA Üstündağ, Mustafa. “The Transformative Role of Additive Manufacturing: Current Innovations, Applications, and Future Directions Across Industries”. Duzce University Journal of Science and Technology, vol. 13, no. 2, 2025, pp. 942-63, doi:10.29130/dubited.1591082.
Vancouver Üstündağ M. The Transformative Role of Additive Manufacturing: Current Innovations, Applications, and Future Directions Across Industries. DUBİTED. 2025;13(2):942-63.