BibTex RIS Kaynak Göster

A Machinability Study of Granite Using Abrasive Waterjet Cutting Technology

Yıl 2011, Cilt: 24 Sayı: 1, 143 - 151, 14.01.2011

Öz

Abrasive waterjet (AWJ) machining is one of the non-traditional machining processes which have been used extensively in various industries. It offers some advantages like narrow kerf width, reduced waste material and flexibility to machining process in different shapes. In this study, abrasive waterjet machining of the granite was experimentally investigated for various process parameters in terms of the cut depth and kerf width. The design philosophy of Taguchi was followed to conduct experiments. Analysis of variance was used to evaluate data obtained statistically. Major significant process factors affecting the cut depth and kerf width were determined. Additionally, effects of the process parameters on the cut depth and kerf width were presented by mean responses in detail. As a result of the study, it was determined that the highly effective parameters on the cut depth were the traverse speed, the abrasive flow rate and the abrasive size, although all the process parameters were found to be highly effective on the kerf width of the granite.

Kaynakça

  • Polini, W., Turchetta, S., “Force and specific energy in stone cutting by diamond mill”, Int. Journal of Machine Tools&Manufacture; Design, Research and Application., 44: 1189-1196 (2004).
  • Reinhart, K.D., “Surface machining of natural and artificial stone”, Ind. Diamond. Rev., 59 (580): 17-25 (1999).
  • Büyüksağiş, I.S., Göktan, R.M., “Investigation of marble machining performance using an instrumented block-cutter”, Journal of Materials Processing Technology, 169: 258-262 (2005).
  • Wang, J., “Particle velocity models for ultra-high pressure abrasive waterjets”, Journal of Materials Processing Technology, 209: 4573-4577 (2009).
  • Valicek, J., Drzik, M., Ohlidal, M., Madr, V. , Hlavac, L.M., “Optical method for surface analyses and their utilization for abrasive liquid jet automation”, Proceedings of the American Waterjet Conference (WJTA), Minneapolis, Minnesota, 1–11 (2001).
  • Bortolussi, A., Yazici, S., Summers, D.A., “The use of waterjets in cutting granite”, 9th International Symposium on Jet Cutting Technology, Sendai – Japan, (1988).
  • Miranda, M.R., Quintino, L., “Microstructural study of material removal mechanisms observed in abrasive waterjet cutting of calcareous stones”, Materials Characterization, 54: 370 – 377 (2005).
  • Liu, Y., Chen, X., “A Study on the abrasive water jet cutting for granite”, Key Engineering Materials, 257–258: 527–532 (2004).
  • Hashish, M., “Cutting with abrasive waterjets”, Mechanical Engineering, January, 69-96 (1984a).
  • Hashish, M., “A modelling study of metal cutting with abrasive waterjets”, ASME J. Eng. Mater. Tech., 106 (1): 88-100 (1984b).
  • Hashish, M., “Material properties in abrasive waterjet machining”, Trans. ASMI: J. Eng. Ind., 117: 578–583 (1995).
  • Zeng, J., Kim, T.J., “Development of an abrasive waterjet kerf cutting model for brittle materials”, 11th. International Conference on Jet Cutting Technology, St. Andrews. Scotland, 483–501 (1992).
  • Duflou, J.R., Kruth, J.P, Bohez, E.L., “Contour cutting of pre-formed parts with abrasive waterjet using 3-axis nozzle control”, Journal of Materials Processing Technology, 115: 38-43 (2001).
  • Yang, W.H., Tarng, Y.S., “Design optimization of cutting parameters for turning operations based on the Taguchi method”, Journal of Materials Processing Tech., 84: 122–129 (1998).
  • Davim, J.P., “Design of optimization of cutting parameters for turning metal matrix composites based on the orthogonal arrays”, Journal of Materials Processing Tech., 132: 340–344 (2003).
  • Guo, N.S., Louis, G., “Meier, surface structure and kerf geometry in abrasive waterjet cutting: formation and optimization”, Proceedings of the 7th American Waterjet Conference, Seattle, WA, 1–25 (1993).
  • Niu, M.S. Kobayashi, R., Yamaguchi, T., “Kerf width in abrasive waterjet machining”, Proceedings of the 4th Pacific Rim International Conference on Waterjet Technology, Shimizu, Japan, 59–70 (1995).
  • Wang, J., “Abrasive waterjet machining of polymer matrix composites-cutting performance, erosive process and predictive models”, Int. J. Adv. Manuf. Technol., 15: 757–768 (1999).
  • Wang, J., Guo, D.M., “A predictive depth of penetration model for abrasive waterjet cutting of polymer matrix composites”, Journal of Materials Processing Technology, 121: 390-394 (2002).
  • Hashish, M., “Visualization of the of the abrasive waterjet cutting process”, J. Exp. Mech., 28: 159-169 (1988).
  • Liu, H., “A study of the cutting performance inabrasive waterjet contouring of alumina ceramics and associated jet dynamic characteristics, PhD Thesis, School of Mechanical, Manufacturing and Medical Engineering, Queensland University of Technology, Australia, 250 (2004).
  • Xu, S., “Modelling the cutting process and cutting performance in abrasive waterjet machining with controlled nozzle oscillation”, PhD Thesis, School of Engineering Systems, Queensland University of Technology, Australia, 191 (2005).
  • Hashish, M., “Pressure effects in abrasive-waterjet (AWJ) machining”, Journal of Engineering Materials and Technology, 111: 221-228 (1989).
  • Zeng, J., Kim, T.J., “An erosion model in polycrystalline ceramics in abrasive waterjet cutting, Wear, 193: 207-217 (1996)
  • Azmir, M.A., Ahsan, A.K., Rahmah, A., “Investigation on abrasive waterjet machining of kevlar reinforced phenolic composite using taguchi approach, proceedings of the International Conference on Mechanical Engineering, Dhaka-Bangladesh, (2007).
  • Azmir, M.A., Ahsan, A.K., “Investigation on glass/epoxy composite surfaces machined by abrasive waterjet machining”, Journal of Materials Processing Technology, 198: 122-128 (2008).
  • Şahin, Y., “Comparison of tool life between ceramic and cubic boron nitride (CBN) cutting tools when machining hardened steels”, Journal of Materials Processing Technology, 209: 3478–3489 (2009).
Yıl 2011, Cilt: 24 Sayı: 1, 143 - 151, 14.01.2011

Öz

Kaynakça

  • Polini, W., Turchetta, S., “Force and specific energy in stone cutting by diamond mill”, Int. Journal of Machine Tools&Manufacture; Design, Research and Application., 44: 1189-1196 (2004).
  • Reinhart, K.D., “Surface machining of natural and artificial stone”, Ind. Diamond. Rev., 59 (580): 17-25 (1999).
  • Büyüksağiş, I.S., Göktan, R.M., “Investigation of marble machining performance using an instrumented block-cutter”, Journal of Materials Processing Technology, 169: 258-262 (2005).
  • Wang, J., “Particle velocity models for ultra-high pressure abrasive waterjets”, Journal of Materials Processing Technology, 209: 4573-4577 (2009).
  • Valicek, J., Drzik, M., Ohlidal, M., Madr, V. , Hlavac, L.M., “Optical method for surface analyses and their utilization for abrasive liquid jet automation”, Proceedings of the American Waterjet Conference (WJTA), Minneapolis, Minnesota, 1–11 (2001).
  • Bortolussi, A., Yazici, S., Summers, D.A., “The use of waterjets in cutting granite”, 9th International Symposium on Jet Cutting Technology, Sendai – Japan, (1988).
  • Miranda, M.R., Quintino, L., “Microstructural study of material removal mechanisms observed in abrasive waterjet cutting of calcareous stones”, Materials Characterization, 54: 370 – 377 (2005).
  • Liu, Y., Chen, X., “A Study on the abrasive water jet cutting for granite”, Key Engineering Materials, 257–258: 527–532 (2004).
  • Hashish, M., “Cutting with abrasive waterjets”, Mechanical Engineering, January, 69-96 (1984a).
  • Hashish, M., “A modelling study of metal cutting with abrasive waterjets”, ASME J. Eng. Mater. Tech., 106 (1): 88-100 (1984b).
  • Hashish, M., “Material properties in abrasive waterjet machining”, Trans. ASMI: J. Eng. Ind., 117: 578–583 (1995).
  • Zeng, J., Kim, T.J., “Development of an abrasive waterjet kerf cutting model for brittle materials”, 11th. International Conference on Jet Cutting Technology, St. Andrews. Scotland, 483–501 (1992).
  • Duflou, J.R., Kruth, J.P, Bohez, E.L., “Contour cutting of pre-formed parts with abrasive waterjet using 3-axis nozzle control”, Journal of Materials Processing Technology, 115: 38-43 (2001).
  • Yang, W.H., Tarng, Y.S., “Design optimization of cutting parameters for turning operations based on the Taguchi method”, Journal of Materials Processing Tech., 84: 122–129 (1998).
  • Davim, J.P., “Design of optimization of cutting parameters for turning metal matrix composites based on the orthogonal arrays”, Journal of Materials Processing Tech., 132: 340–344 (2003).
  • Guo, N.S., Louis, G., “Meier, surface structure and kerf geometry in abrasive waterjet cutting: formation and optimization”, Proceedings of the 7th American Waterjet Conference, Seattle, WA, 1–25 (1993).
  • Niu, M.S. Kobayashi, R., Yamaguchi, T., “Kerf width in abrasive waterjet machining”, Proceedings of the 4th Pacific Rim International Conference on Waterjet Technology, Shimizu, Japan, 59–70 (1995).
  • Wang, J., “Abrasive waterjet machining of polymer matrix composites-cutting performance, erosive process and predictive models”, Int. J. Adv. Manuf. Technol., 15: 757–768 (1999).
  • Wang, J., Guo, D.M., “A predictive depth of penetration model for abrasive waterjet cutting of polymer matrix composites”, Journal of Materials Processing Technology, 121: 390-394 (2002).
  • Hashish, M., “Visualization of the of the abrasive waterjet cutting process”, J. Exp. Mech., 28: 159-169 (1988).
  • Liu, H., “A study of the cutting performance inabrasive waterjet contouring of alumina ceramics and associated jet dynamic characteristics, PhD Thesis, School of Mechanical, Manufacturing and Medical Engineering, Queensland University of Technology, Australia, 250 (2004).
  • Xu, S., “Modelling the cutting process and cutting performance in abrasive waterjet machining with controlled nozzle oscillation”, PhD Thesis, School of Engineering Systems, Queensland University of Technology, Australia, 191 (2005).
  • Hashish, M., “Pressure effects in abrasive-waterjet (AWJ) machining”, Journal of Engineering Materials and Technology, 111: 221-228 (1989).
  • Zeng, J., Kim, T.J., “An erosion model in polycrystalline ceramics in abrasive waterjet cutting, Wear, 193: 207-217 (1996)
  • Azmir, M.A., Ahsan, A.K., Rahmah, A., “Investigation on abrasive waterjet machining of kevlar reinforced phenolic composite using taguchi approach, proceedings of the International Conference on Mechanical Engineering, Dhaka-Bangladesh, (2007).
  • Azmir, M.A., Ahsan, A.K., “Investigation on glass/epoxy composite surfaces machined by abrasive waterjet machining”, Journal of Materials Processing Technology, 198: 122-128 (2008).
  • Şahin, Y., “Comparison of tool life between ceramic and cubic boron nitride (CBN) cutting tools when machining hardened steels”, Journal of Materials Processing Technology, 209: 3478–3489 (2009).
Toplam 27 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Bölüm Chemical Engineering
Yazarlar

İzzet Karakurt

Gökhan Aydın

Kerim Aydın

Yayımlanma Tarihi 14 Ocak 2011
Yayımlandığı Sayı Yıl 2011 Cilt: 24 Sayı: 1

Kaynak Göster

APA Karakurt, İ., Aydın, G., & Aydın, K. (2011). A Machinability Study of Granite Using Abrasive Waterjet Cutting Technology. Gazi University Journal of Science, 24(1), 143-151.
AMA Karakurt İ, Aydın G, Aydın K. A Machinability Study of Granite Using Abrasive Waterjet Cutting Technology. Gazi University Journal of Science. Ocak 2011;24(1):143-151.
Chicago Karakurt, İzzet, Gökhan Aydın, ve Kerim Aydın. “A Machinability Study of Granite Using Abrasive Waterjet Cutting Technology”. Gazi University Journal of Science 24, sy. 1 (Ocak 2011): 143-51.
EndNote Karakurt İ, Aydın G, Aydın K (01 Ocak 2011) A Machinability Study of Granite Using Abrasive Waterjet Cutting Technology. Gazi University Journal of Science 24 1 143–151.
IEEE İ. Karakurt, G. Aydın, ve K. Aydın, “A Machinability Study of Granite Using Abrasive Waterjet Cutting Technology”, Gazi University Journal of Science, c. 24, sy. 1, ss. 143–151, 2011.
ISNAD Karakurt, İzzet vd. “A Machinability Study of Granite Using Abrasive Waterjet Cutting Technology”. Gazi University Journal of Science 24/1 (Ocak 2011), 143-151.
JAMA Karakurt İ, Aydın G, Aydın K. A Machinability Study of Granite Using Abrasive Waterjet Cutting Technology. Gazi University Journal of Science. 2011;24:143–151.
MLA Karakurt, İzzet vd. “A Machinability Study of Granite Using Abrasive Waterjet Cutting Technology”. Gazi University Journal of Science, c. 24, sy. 1, 2011, ss. 143-51.
Vancouver Karakurt İ, Aydın G, Aydın K. A Machinability Study of Granite Using Abrasive Waterjet Cutting Technology. Gazi University Journal of Science. 2011;24(1):143-51.