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The Cutting Front Side Geometry in The Applications of D3 Cold Work Tool Steel Material Via Abrasive Water Jet

Yıl 2013, Cilt: 26 Sayı: 2, 225 - 239, 05.07.2013

Öz

Abrasive water jet cutting that is used as cold cutting technology in industrial applications is preferred as most productive method when especially metallurgic and mechanic specialties of materials are taken into consideration. When the surface quality, speed of processing period and part cost are taken into consideration, which are targeted in D3 cold work tool steel materials used frequently in especially metal industry, it appears that the most appropriate method is abrasive water jet cutting. It is more difficult to obtain sharp corner and straight surfaces on water jet processing by especially like turning, milling, drilling and cutting methods. Aim of this study is to foreknow deviation amount in cutting geometry that is seen as one of the biggest disadvantages in abrasive water jet cutting and to enable to process by knowing whether the targeted surface tolerance is included or not. In addition, with aim of interpreting results and researching characteristic of surface that is obtained on D3 cold work tool steel material processing with abrasive water jet, lateral progressing speed and panel thickness were kept stable.

Key words: Cutting by abrasive water jet, Split of D3 cold work tool steel material by abrasive water jet, cutting front side geometry

Kaynakça

  • [1] Akkurt, A., “Abrasive Water Jet Cutting of Engineering materials and It’s Comparison with Other Cutting Methods in Terms of Surface Properties and Hardness Changes in The Cut Surfaces”, Thessis for Degree of Doctor of Philosophy, Gazi University, Ankara (2002)
  • [2] Öjmertz, C., “A Study on abrasive waterjet milling”, Thesis for Degree of Doctor of Philosophy, Department of Production Engineering, March- Sweden, (1997)
  • [3] Vikram, G., Ramesh, B.N., "Modelling and analysis of abrasive water jet cut surface topography", International Journal of Machine Tools and Manufacture, 42:12(2002)
  • [4] Akkurt, A., "Cut Front Geometry Characterization in Cutting Applications of Brass with Abrasive Water Jet", Journal of Materials Engineering and Performance, 19 (4): 451 – 599, (2010)
  • [5] Ohlsson, L., “The theory and practice of abrasive water jet cutting”, PhD Thesis, Lulea University of Technology, Sweden, (1995)
  • [6] M EITobgy, E.G., Ng, M. A., “Modeling of abrasive waterjet, machining: a new approach”, CIRP Annals -Manufacturing Technology, 54(1): 285 – 288, (2007)
  • [7] Juo, N. S., Louis, H., Meier, G., “Surface structure and kerf geometry in abrasive water jet cutting: formation and optimization”, Proceedings of the 7th American Waterjet Conference, USA, 1 – 26 (1993)
  • [8] EI Tobgy, M, Ng, E.G. and Elbestawi, M.A., “Modelling of Abrasive Waterjet Machining: A New Approach”, CIRP Annals, 54 (1): 285 – 288, (2008)
  • [9] Srinivasu, D., Axinte, D., Shipway, P., Folkes, J., “Influence of Kinematic Operating Parameters on Kerf Geometry in Abrasive Waterjet Machining of Silicon Carbide Ceramics”, International Journal of Machine Tools & Manufacture, 49(14): 1077 – 1088, (2009)
  • [10] Parikh, R.J., Lam, S., “Parameter estimation for abrasive water jet machining process using neural Networks”, Int J Adv Manuf Technology, 40: 497 – 502, (2009)
  • [11] Li, M., Rong, H.B., Yi, M.G., “Water jet penetration simulation by hybrid code of SPH and FEA”, Int J Impact Eng , 35 (9): 1035 – 1042, (2008)
  • [12] Hashish, M., “A Modeling study of metal cutting with abrasive waterjets”, ASME Journal of Engineering Materials and Technology, 106(1): 88 – 100, (1984)
  • [13] Akkurt, A., “Effect of Cutting Speed on Surface Roughness in AWJ Cutting Applications of Comercial Pure Aluminium and Al – 6061 Aluminium Alloy”, Journal of Polytechnic, 8(1): 69 – 79, (2005)
  • [14] Jurisevic, B., Kramar, D., Lebar, A., Orbani,c H. and Junkar, M., “Modelling and Monitoring Abrasive Water Jet Cutting for Better Process Control”, Proceedings of the 37th CIRP International Seminar on Manufacturing Systems, Budapest, Hungary, 409 – 415, May 19 – 21, (2004)
  • [15] Vassal, J.P., Kramar, D., Dumas, J.C., Reboud, J.L., Junkar, M., “Influence of abrasive characteristics on abrasive waterjet cutting performance of brittle materials”, Proc. of the 6th Int. Conf. on Management of Innovative Technologies, MIT2003, 103 – 109, (2003)
  • [16] Çaydaş, U., Hasçalık, A., "A study on surface roughness in abrasive waterjet machining process using artificial neural networks and regression analysis method", Journal of Materials Processing Technology, 202(1 – 3): 574 – 582, (2008)
  • [17] Engel, S.L., Labus, T.J., "Industrial applications and comparison of laser and abrasive waterjet technologies", Fluid Jet Technology – Fundamentals and Applications. 2nd Ed., ISBN 1 – 880342 – 01 – 4, Publ. by the WJTA, St. Louis, MO, USA, (1993)
  • [18] Hashish, M., “Characteristics of surfaces machined with abrasive waterjet”, J. of Eng. Mat. And Tech., 113: 354 – 362, (1991)
  • [19] Lebar, A., Junkar, M., “Simulation of abrasive waterjet machining based on unit event features”, Proc Inst Mech Eng BJ Eng Manuf; 217 (B5): 699 – 703, (2003)
  • [20] Hashish, M., “The effect of beam angle in abrasive waterjet machining”, Journal of Engineering for Industry, 115: 51 – 56, (1993)
  • [21] Kovacevic, R., Mohan, D., Zhang, Y.M., “Cutting force dynamics as a tool for surface profile monitoring in ASJ”, Journal of Engineering for Industry, 117: 340 – 350, (1995)
  • [22] Akkurt, A., “AISI 1030 Çeliğin Aşındırıcılı Su Jeti ile Kesilmesinde Yüzey Pürüzlülüğünün ve Kesme Önü Geometrisinin Đncelenmesi”, Pamukkale Üniversitesi Mühendislik Fakültesi Mühendislik Bilimleri Dergisi, DENĐZLĐ, 15(1): 1 – 11, (2009)
  • [23] Momber, A. W., Kovacevic, R., Kwak, R., Mohan, R., “Experimental estimation of energy dissipative processes in workpieces during abrasive water jet cutting”, 8th American Water Jet Conference, August 26 – 29, Houston, Texas, USA, (1995)
  • [24] Srinivas, S., Ramesh Babu, N., “An analytical model for predicting depth of cut in abrasive waterjet cutting of ductile materials considering the deflection of jet in lateral direction”, International Journal of Abrasive Technology,. 2(3): 259 – 278, (2009)
  • [25] Zeng, J., Hines, R., Kim, T. J., “Characterization of energy dissipation Phenomena in abrasive water jet cutting”, Proceeding of the 6th American Water Jet Conference, Water Jet Technology Association, St. Louis, 163-177, (1991)
  • [26] Raju, S. P., Ramulu, M., “Predicting hydroabrasive erosive wear during abrasive water jet cutting”, ASME, Manufacturing Science and Engineering, New York, 339 – 351, (1994)
  • [27] Akkurt, A., Külekçi, M.K., Şeker, U., Ercan, F, ”Effect of feed rate on surface roughness in abrasive waterjet cutting applications”, Journal of Materials Processing Technology, 147(3): 389 – 396, (2004)
  • [28] Ma, L., Bao, R.H., Guo, Y.M., “Waterjet penetration simulation by hybrid code of SPH and FEA”, Int J Impact Eng, 35: 1035 – 42, (2008)
  • [29] Blickwedel, H., Guo, N. S., Haferkamp, H., Louis, H., “Prediction of abrasive jet cutting performance and quality“, Proceedings of 9th International Symposium on Jet Cutting Technology, BHRA, Fluid Engineering Centre, Cranfield, UK, 163 – 179, (1990)
  • [30] Wang, J., Gao, N., Gong, W., “Abrasive waterjet machining simulation by SPH method”, Int J Adv Manuf Technol, 50: 227 – 234, (2010)
  • [31] Hashish, M., “Characteristics of surfaces machined with abrasive waterjet machining characteristics of advanced materials”, Winter Annual Meeting of ASME, San Francisco, USA, 23 – 32, (1989)
  • [32] Guo, N. S., Louis, H., Meier, G., “Recycling capability of abrasive water jet cutting”, In:Lichtarowicz A (1992) jet Cutting Technol., Kluwer Acad, Publ., Dordrecht, 503 – 523, (1992)
  • [33] Momber, A., “A simplified mathematical energy dissipation model for water jet and abrasive water jet cutting processes”, 8th Amer. Water Jet Conference, August 26 – 29 , Houston, 829 – 843, (1995)
  • [34] Hasçalık, A., Çaydaş, U., Gürün, H., “Effect of traverse speed on abrasive waterjet machining of Ti-6Al – 4V alloy”, Materials & Design, 28: 1953 – 1957, (2007)
Yıl 2013, Cilt: 26 Sayı: 2, 225 - 239, 05.07.2013

Öz

Kaynakça

  • [1] Akkurt, A., “Abrasive Water Jet Cutting of Engineering materials and It’s Comparison with Other Cutting Methods in Terms of Surface Properties and Hardness Changes in The Cut Surfaces”, Thessis for Degree of Doctor of Philosophy, Gazi University, Ankara (2002)
  • [2] Öjmertz, C., “A Study on abrasive waterjet milling”, Thesis for Degree of Doctor of Philosophy, Department of Production Engineering, March- Sweden, (1997)
  • [3] Vikram, G., Ramesh, B.N., "Modelling and analysis of abrasive water jet cut surface topography", International Journal of Machine Tools and Manufacture, 42:12(2002)
  • [4] Akkurt, A., "Cut Front Geometry Characterization in Cutting Applications of Brass with Abrasive Water Jet", Journal of Materials Engineering and Performance, 19 (4): 451 – 599, (2010)
  • [5] Ohlsson, L., “The theory and practice of abrasive water jet cutting”, PhD Thesis, Lulea University of Technology, Sweden, (1995)
  • [6] M EITobgy, E.G., Ng, M. A., “Modeling of abrasive waterjet, machining: a new approach”, CIRP Annals -Manufacturing Technology, 54(1): 285 – 288, (2007)
  • [7] Juo, N. S., Louis, H., Meier, G., “Surface structure and kerf geometry in abrasive water jet cutting: formation and optimization”, Proceedings of the 7th American Waterjet Conference, USA, 1 – 26 (1993)
  • [8] EI Tobgy, M, Ng, E.G. and Elbestawi, M.A., “Modelling of Abrasive Waterjet Machining: A New Approach”, CIRP Annals, 54 (1): 285 – 288, (2008)
  • [9] Srinivasu, D., Axinte, D., Shipway, P., Folkes, J., “Influence of Kinematic Operating Parameters on Kerf Geometry in Abrasive Waterjet Machining of Silicon Carbide Ceramics”, International Journal of Machine Tools & Manufacture, 49(14): 1077 – 1088, (2009)
  • [10] Parikh, R.J., Lam, S., “Parameter estimation for abrasive water jet machining process using neural Networks”, Int J Adv Manuf Technology, 40: 497 – 502, (2009)
  • [11] Li, M., Rong, H.B., Yi, M.G., “Water jet penetration simulation by hybrid code of SPH and FEA”, Int J Impact Eng , 35 (9): 1035 – 1042, (2008)
  • [12] Hashish, M., “A Modeling study of metal cutting with abrasive waterjets”, ASME Journal of Engineering Materials and Technology, 106(1): 88 – 100, (1984)
  • [13] Akkurt, A., “Effect of Cutting Speed on Surface Roughness in AWJ Cutting Applications of Comercial Pure Aluminium and Al – 6061 Aluminium Alloy”, Journal of Polytechnic, 8(1): 69 – 79, (2005)
  • [14] Jurisevic, B., Kramar, D., Lebar, A., Orbani,c H. and Junkar, M., “Modelling and Monitoring Abrasive Water Jet Cutting for Better Process Control”, Proceedings of the 37th CIRP International Seminar on Manufacturing Systems, Budapest, Hungary, 409 – 415, May 19 – 21, (2004)
  • [15] Vassal, J.P., Kramar, D., Dumas, J.C., Reboud, J.L., Junkar, M., “Influence of abrasive characteristics on abrasive waterjet cutting performance of brittle materials”, Proc. of the 6th Int. Conf. on Management of Innovative Technologies, MIT2003, 103 – 109, (2003)
  • [16] Çaydaş, U., Hasçalık, A., "A study on surface roughness in abrasive waterjet machining process using artificial neural networks and regression analysis method", Journal of Materials Processing Technology, 202(1 – 3): 574 – 582, (2008)
  • [17] Engel, S.L., Labus, T.J., "Industrial applications and comparison of laser and abrasive waterjet technologies", Fluid Jet Technology – Fundamentals and Applications. 2nd Ed., ISBN 1 – 880342 – 01 – 4, Publ. by the WJTA, St. Louis, MO, USA, (1993)
  • [18] Hashish, M., “Characteristics of surfaces machined with abrasive waterjet”, J. of Eng. Mat. And Tech., 113: 354 – 362, (1991)
  • [19] Lebar, A., Junkar, M., “Simulation of abrasive waterjet machining based on unit event features”, Proc Inst Mech Eng BJ Eng Manuf; 217 (B5): 699 – 703, (2003)
  • [20] Hashish, M., “The effect of beam angle in abrasive waterjet machining”, Journal of Engineering for Industry, 115: 51 – 56, (1993)
  • [21] Kovacevic, R., Mohan, D., Zhang, Y.M., “Cutting force dynamics as a tool for surface profile monitoring in ASJ”, Journal of Engineering for Industry, 117: 340 – 350, (1995)
  • [22] Akkurt, A., “AISI 1030 Çeliğin Aşındırıcılı Su Jeti ile Kesilmesinde Yüzey Pürüzlülüğünün ve Kesme Önü Geometrisinin Đncelenmesi”, Pamukkale Üniversitesi Mühendislik Fakültesi Mühendislik Bilimleri Dergisi, DENĐZLĐ, 15(1): 1 – 11, (2009)
  • [23] Momber, A. W., Kovacevic, R., Kwak, R., Mohan, R., “Experimental estimation of energy dissipative processes in workpieces during abrasive water jet cutting”, 8th American Water Jet Conference, August 26 – 29, Houston, Texas, USA, (1995)
  • [24] Srinivas, S., Ramesh Babu, N., “An analytical model for predicting depth of cut in abrasive waterjet cutting of ductile materials considering the deflection of jet in lateral direction”, International Journal of Abrasive Technology,. 2(3): 259 – 278, (2009)
  • [25] Zeng, J., Hines, R., Kim, T. J., “Characterization of energy dissipation Phenomena in abrasive water jet cutting”, Proceeding of the 6th American Water Jet Conference, Water Jet Technology Association, St. Louis, 163-177, (1991)
  • [26] Raju, S. P., Ramulu, M., “Predicting hydroabrasive erosive wear during abrasive water jet cutting”, ASME, Manufacturing Science and Engineering, New York, 339 – 351, (1994)
  • [27] Akkurt, A., Külekçi, M.K., Şeker, U., Ercan, F, ”Effect of feed rate on surface roughness in abrasive waterjet cutting applications”, Journal of Materials Processing Technology, 147(3): 389 – 396, (2004)
  • [28] Ma, L., Bao, R.H., Guo, Y.M., “Waterjet penetration simulation by hybrid code of SPH and FEA”, Int J Impact Eng, 35: 1035 – 42, (2008)
  • [29] Blickwedel, H., Guo, N. S., Haferkamp, H., Louis, H., “Prediction of abrasive jet cutting performance and quality“, Proceedings of 9th International Symposium on Jet Cutting Technology, BHRA, Fluid Engineering Centre, Cranfield, UK, 163 – 179, (1990)
  • [30] Wang, J., Gao, N., Gong, W., “Abrasive waterjet machining simulation by SPH method”, Int J Adv Manuf Technol, 50: 227 – 234, (2010)
  • [31] Hashish, M., “Characteristics of surfaces machined with abrasive waterjet machining characteristics of advanced materials”, Winter Annual Meeting of ASME, San Francisco, USA, 23 – 32, (1989)
  • [32] Guo, N. S., Louis, H., Meier, G., “Recycling capability of abrasive water jet cutting”, In:Lichtarowicz A (1992) jet Cutting Technol., Kluwer Acad, Publ., Dordrecht, 503 – 523, (1992)
  • [33] Momber, A., “A simplified mathematical energy dissipation model for water jet and abrasive water jet cutting processes”, 8th Amer. Water Jet Conference, August 26 – 29 , Houston, 829 – 843, (1995)
  • [34] Hasçalık, A., Çaydaş, U., Gürün, H., “Effect of traverse speed on abrasive waterjet machining of Ti-6Al – 4V alloy”, Materials & Design, 28: 1953 – 1957, (2007)
Toplam 34 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Bölüm Mechanical Engineering
Yazarlar

Adnan Akkurt

Yayımlanma Tarihi 5 Temmuz 2013
Yayımlandığı Sayı Yıl 2013 Cilt: 26 Sayı: 2

Kaynak Göster

APA Akkurt, A. (2013). The Cutting Front Side Geometry in The Applications of D3 Cold Work Tool Steel Material Via Abrasive Water Jet. Gazi University Journal of Science, 26(2), 225-239.
AMA Akkurt A. The Cutting Front Side Geometry in The Applications of D3 Cold Work Tool Steel Material Via Abrasive Water Jet. Gazi University Journal of Science. Temmuz 2013;26(2):225-239.
Chicago Akkurt, Adnan. “The Cutting Front Side Geometry in The Applications of D3 Cold Work Tool Steel Material Via Abrasive Water Jet”. Gazi University Journal of Science 26, sy. 2 (Temmuz 2013): 225-39.
EndNote Akkurt A (01 Temmuz 2013) The Cutting Front Side Geometry in The Applications of D3 Cold Work Tool Steel Material Via Abrasive Water Jet. Gazi University Journal of Science 26 2 225–239.
IEEE A. Akkurt, “The Cutting Front Side Geometry in The Applications of D3 Cold Work Tool Steel Material Via Abrasive Water Jet”, Gazi University Journal of Science, c. 26, sy. 2, ss. 225–239, 2013.
ISNAD Akkurt, Adnan. “The Cutting Front Side Geometry in The Applications of D3 Cold Work Tool Steel Material Via Abrasive Water Jet”. Gazi University Journal of Science 26/2 (Temmuz 2013), 225-239.
JAMA Akkurt A. The Cutting Front Side Geometry in The Applications of D3 Cold Work Tool Steel Material Via Abrasive Water Jet. Gazi University Journal of Science. 2013;26:225–239.
MLA Akkurt, Adnan. “The Cutting Front Side Geometry in The Applications of D3 Cold Work Tool Steel Material Via Abrasive Water Jet”. Gazi University Journal of Science, c. 26, sy. 2, 2013, ss. 225-39.
Vancouver Akkurt A. The Cutting Front Side Geometry in The Applications of D3 Cold Work Tool Steel Material Via Abrasive Water Jet. Gazi University Journal of Science. 2013;26(2):225-39.