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The effect of activation of oil coolants with ionized air on increasing the resistance of high-speed cutting tools

Year 2025, Volume: 6 Issue: 1, 1 - 6, 30.06.2025
https://doi.org/10.14744/ytu.jame.2025.00001
https://izlik.org/JA52DW48UM

Abstract

The durability of the cutting tool significantly affects the productivity of metalworking. Increasing the durability of the cutting tool is the main task of lubricating and cooling technological means. Along with reducing the negative impact of lubricating and cooling liquids, the technology of minimum lubrication has become widespread. The disadvantage of this technology is the low cooling capacity of the working area. To solve this problem, this study proposes the combined effect of lubricating and cooling media supplied by the MQL together with ionized air. Ionized air acts as a dry lubricant, accelerating the formation of oxide films on rubbing surfaces. The temperature of the supplied air is reduced without additional equipment, which improves the quality of cooling without additional costs.

References

  • REFERENCES
  • [1] Mali, R. A., Aiswaresh, R., & Gupta, T. V. K. (2020). The influence of tool-path strategies and cutting parameters on cutting forces, tool wear and surface quality in finish milling of Aluminium 7075 curved surface. International Journal of Advanced Manufacturing Technology, 108, 589–601. [CrossRef]
  • [2] Yakubov, C., Skakun, V., & Dzhemalyadinov, R. (2021). The increase of cutting tool life with wear-resistant coating by a LCPM directional operation in a starting phase of metalworking. Materials today: Proceedings. 2020 International Conference on Modern Trends in Manufacturing Technologies and Equipment, ICMTMTE 2020, pp. 1617–1621, 2020. [CrossRef]
  • [3] Yin, Q. A., Liu, Z. Q., & Wang, B. (2023). Prediction of temperature field in machined workpiece surface during the cutting of Inconel 718 coated with surface-active media. Advances in Manufacturing, 11, 378–389. [CrossRef]
  • [4] Dennison, M. S., Jebabalan, S. K., & Barik, D. (2024). Applicability of nano-cutting fluids for enhanced cooling, low tool wear, and high tribological performance during machining—a review. Discover Applied Sciences, 6, Article 663. [CrossRef]
  • [5] Pang S, Zhao W, Qiu T, Liu W, Yan P, Jiao L, & Wang X. (2023). Effect of cutting fluid on milled surface quality and tool life of aluminum alloy. Materials, 16(6), Article 2198. [CrossRef] [6] Gunjal, S., & Sanap, S. (2024). Experimental investigation of tool life and chip thickness using vegetable oils as cutting fluids under MQL. Journal of Mines, Metals and Fuels, 72(2), 581–587. [CrossRef]
  • [7] He, L., Shi, J., Ni, J., & Feng, K. (2022). Investigation on cutting force reduction of eco-friendly cutting fluids with castor oil and additives in broaching. International Journal of Precision Engineering and Manufacturing- Green Technology, 9, 369–381. [CrossRef]
  • [8] Wang, H., Han, R. D., Tang, Y. L., & Wang, Y. (2010). Experimental investigation on green cutting GH4169 with ionized air cooling and lubricating. Key Engineering Materials, 426–427, 279–283. [CrossRef]
  • [9] Kurnosov, N. E., Lebedinskiy, K. V., Tarnopolskiy, A. V., Asoskov, A. S., & Perelygin, Y. P. (2017). Turning of structural steel while supplying cooled ionized air to the cutting zone. Australian Journal of Mechanical Engineering, 16(1), 58–64. [CrossRef]
  • [10] Ma, F., Tang, L., Zhang, J., Hu, Y., Li, B., & Sun, Y. (2023) The friction mechanics model within chip-tool- workpiece dual interfaces for cutting nickel-based superalloy at the cooling and lubrication conditions of the three forms oil-on-water mist in wide temperature range. The International Journal of Advanced Manufacturing Technology, 125(3-4), 1135–1159. [CrossRef]
  • [11] Esov, V. B., Klimochkin, К. О., Muratov, К. R., & Khurmatullin, О. G. (2011). Applying cooled ionized air for high speed milling. Proceedings of the Samara Scientific Center of the Russian Academy of Sciences, 13(4), 957–959.

Year 2025, Volume: 6 Issue: 1, 1 - 6, 30.06.2025
https://doi.org/10.14744/ytu.jame.2025.00001
https://izlik.org/JA52DW48UM

Abstract

References

  • REFERENCES
  • [1] Mali, R. A., Aiswaresh, R., & Gupta, T. V. K. (2020). The influence of tool-path strategies and cutting parameters on cutting forces, tool wear and surface quality in finish milling of Aluminium 7075 curved surface. International Journal of Advanced Manufacturing Technology, 108, 589–601. [CrossRef]
  • [2] Yakubov, C., Skakun, V., & Dzhemalyadinov, R. (2021). The increase of cutting tool life with wear-resistant coating by a LCPM directional operation in a starting phase of metalworking. Materials today: Proceedings. 2020 International Conference on Modern Trends in Manufacturing Technologies and Equipment, ICMTMTE 2020, pp. 1617–1621, 2020. [CrossRef]
  • [3] Yin, Q. A., Liu, Z. Q., & Wang, B. (2023). Prediction of temperature field in machined workpiece surface during the cutting of Inconel 718 coated with surface-active media. Advances in Manufacturing, 11, 378–389. [CrossRef]
  • [4] Dennison, M. S., Jebabalan, S. K., & Barik, D. (2024). Applicability of nano-cutting fluids for enhanced cooling, low tool wear, and high tribological performance during machining—a review. Discover Applied Sciences, 6, Article 663. [CrossRef]
  • [5] Pang S, Zhao W, Qiu T, Liu W, Yan P, Jiao L, & Wang X. (2023). Effect of cutting fluid on milled surface quality and tool life of aluminum alloy. Materials, 16(6), Article 2198. [CrossRef] [6] Gunjal, S., & Sanap, S. (2024). Experimental investigation of tool life and chip thickness using vegetable oils as cutting fluids under MQL. Journal of Mines, Metals and Fuels, 72(2), 581–587. [CrossRef]
  • [7] He, L., Shi, J., Ni, J., & Feng, K. (2022). Investigation on cutting force reduction of eco-friendly cutting fluids with castor oil and additives in broaching. International Journal of Precision Engineering and Manufacturing- Green Technology, 9, 369–381. [CrossRef]
  • [8] Wang, H., Han, R. D., Tang, Y. L., & Wang, Y. (2010). Experimental investigation on green cutting GH4169 with ionized air cooling and lubricating. Key Engineering Materials, 426–427, 279–283. [CrossRef]
  • [9] Kurnosov, N. E., Lebedinskiy, K. V., Tarnopolskiy, A. V., Asoskov, A. S., & Perelygin, Y. P. (2017). Turning of structural steel while supplying cooled ionized air to the cutting zone. Australian Journal of Mechanical Engineering, 16(1), 58–64. [CrossRef]
  • [10] Ma, F., Tang, L., Zhang, J., Hu, Y., Li, B., & Sun, Y. (2023) The friction mechanics model within chip-tool- workpiece dual interfaces for cutting nickel-based superalloy at the cooling and lubrication conditions of the three forms oil-on-water mist in wide temperature range. The International Journal of Advanced Manufacturing Technology, 125(3-4), 1135–1159. [CrossRef]
  • [11] Esov, V. B., Klimochkin, К. О., Muratov, К. R., & Khurmatullin, О. G. (2011). Applying cooled ionized air for high speed milling. Proceedings of the Samara Scientific Center of the Russian Academy of Sciences, 13(4), 957–959.
There are 11 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering (Other)
Journal Section Research Article
Authors

Esreb Dzhemilov 0000-0002-2770-5604

Shoir Karimov This is me 0000-0002-8287-1816

Submission Date December 16, 2024
Acceptance Date February 28, 2025
Publication Date June 30, 2025
DOI https://doi.org/10.14744/ytu.jame.2025.00001
IZ https://izlik.org/JA52DW48UM
Published in Issue Year 2025 Volume: 6 Issue: 1

Cite

APA Dzhemilov, E., & Karimov, S. (2025). The effect of activation of oil coolants with ionized air on increasing the resistance of high-speed cutting tools. Journal of Advances in Manufacturing Engineering, 6(1), 1-6. https://doi.org/10.14744/ytu.jame.2025.00001
AMA 1.Dzhemilov E, Karimov S. The effect of activation of oil coolants with ionized air on increasing the resistance of high-speed cutting tools. J Adv Manuf Eng. 2025;6(1):1-6. doi:10.14744/ytu.jame.2025.00001
Chicago Dzhemilov, Esreb, and Shoir Karimov. 2025. “The Effect of Activation of Oil Coolants With Ionized Air on Increasing the Resistance of High-Speed Cutting Tools”. Journal of Advances in Manufacturing Engineering 6 (1): 1-6. https://doi.org/10.14744/ytu.jame.2025.00001.
EndNote Dzhemilov E, Karimov S (June 1, 2025) The effect of activation of oil coolants with ionized air on increasing the resistance of high-speed cutting tools. Journal of Advances in Manufacturing Engineering 6 1 1–6.
IEEE [1]E. Dzhemilov and S. Karimov, “The effect of activation of oil coolants with ionized air on increasing the resistance of high-speed cutting tools”, J Adv Manuf Eng, vol. 6, no. 1, pp. 1–6, June 2025, doi: 10.14744/ytu.jame.2025.00001.
ISNAD Dzhemilov, Esreb - Karimov, Shoir. “The Effect of Activation of Oil Coolants With Ionized Air on Increasing the Resistance of High-Speed Cutting Tools”. Journal of Advances in Manufacturing Engineering 6/1 (June 1, 2025): 1-6. https://doi.org/10.14744/ytu.jame.2025.00001.
JAMA 1.Dzhemilov E, Karimov S. The effect of activation of oil coolants with ionized air on increasing the resistance of high-speed cutting tools. J Adv Manuf Eng. 2025;6:1–6.
MLA Dzhemilov, Esreb, and Shoir Karimov. “The Effect of Activation of Oil Coolants With Ionized Air on Increasing the Resistance of High-Speed Cutting Tools”. Journal of Advances in Manufacturing Engineering, vol. 6, no. 1, June 2025, pp. 1-6, doi:10.14744/ytu.jame.2025.00001.
Vancouver 1.Esreb Dzhemilov, Shoir Karimov. The effect of activation of oil coolants with ionized air on increasing the resistance of high-speed cutting tools. J Adv Manuf Eng. 2025 Jun. 1;6(1):1-6. doi:10.14744/ytu.jame.2025.00001