Research Article

Simulation-based safety analysis of hydrogen storage tank leakage using ALOHA and PHAST

Number: Advanced Online Publication Early Pub Date: April 20, 2026

Simulation-based safety analysis of hydrogen storage tank leakage using ALOHA and PHAST

Abstract

Hydrogen energy systems are vital to sustainable energy infrastructure but require thorough safety assessment due to the hazardous properties of H2 gas. This study conducts a comparative simulation-based safety analysis of hydrogen storage tank leakage using two consequence modeling tools of ALOHA and PHAST. The analysis considers a cylindrical tank under various failure scenarios, including continuous leaks, jet fires, vapor cloud explosions, and catastrophic rupture. Three meteorological conditions are evaluated to examine atmospheric stability effects on hazard dispersion. According to ALOHA modeling results, the flammable vapor cloud reaches a distance of 422.5 m under Class F stability (1.5 m/s wind speed), whereas this hazard zone decreases to roughly 83.2 m under Class D conditions at an equivalent wind speed. PHAST provides more detailed results, with jet fire thermal radiation reaching approximately 16 kW/m² at 7 m from leak source and rupture scenarios producing overpressure zones up to 210 m. The comparison shows ALOHA is suitable for rapid emergency response, while PHAST delivers comprehensive engineering-focused risk evaluation essential for facility design and regulatory compliance. Integrating both tools offer a robust framework for assessing hydrogen storage risks, aiding operational safety and emergency planning. The results underscore the value of using multiple modeling tools to support hydrogen infrastructure safety and standard development.

Keywords

Supporting Institution

TÜBİTAK

Project Number

3230150

Ethical Statement

No ethical report is required.

Thanks

This work was supported by the Scientific and Technological Research Council of Türkiye (TÜBİTAK) under Project No. 3230150, titled “Development of a Safe Gas Hydrogen Tank Design and Prototype Manufacturing,” within the scope of the TÜBİTAK 1501 – 2023 Program. The authors gratefully acknowledge this support.

References

  1. [1] Khorasani M, Sarker S, Kabir G, Ali SM. Evaluating strategies to decarbonize oil and gas supply chain: Implications for energy policies in emerging economies. Energy. 2022;258:124805. doi:10.1016/j.energy.2022.124805.
  2. [2] International Energy Agency. Global hydrogen review 2024. Paris: IEA Publications; 2024. Available from: https://www.iea.org/reports/global-hydrogen-review-2024
  3. [3] Calabrese M, Portarapillo M, Di Nardo A, Venezia V, Turco M, Luciani G, et al. Hydrogen safety challenges: A comprehensive review on production, storage, transport, utilization, and CFD-based consequence and risk assessment. Energies. 2024;17(6):1350. doi:10.3390/en17061350.
  4. [4] International Organization for Standardization. Hydrogen technologies - Basic considerations for the safety of hydrogen systems. ISO/TS 15916:2026. Geneva: ISO; 2026. Available from: https://www.iso.org/standard/89423.html
  5. [5] Kasmani RMD, Norazhar N, Kamaroddin MFA. Numerical analysis of vapor dispersion from compressed hydrogen (H2) storage vessels. In: 10th Conference on Emerging Energy and Process Technology (CONCEPT 2023). E3S Web Conf. 2024;516:06002. doi:10.1051/e3sconf/202451606002.
  6. [6] Cetinyokus S. Determination of possible industrial accident effects on a hydrogen storage tank in a fuel cell production facility. Emerg Manag Sci Technol. 2024;4:e001. doi: 10.48130/emst-0024-0020.
  7. [7] European Industrial Gas Association. EIGA Database [Internet]. Brussels: EIGA; 2023 [cited 2025 Jun 30]. Available from: https://www.eiga.eu/
  8. [8] Salehi F, Abbassi R, Asadnia M, Chan B, Chen L. Overview of safety practices in sustainable hydrogen economy–An Australian perspective. Int J Hydrogen Energy. 2022;47(81):34689-703. doi:10.1016/j.ijhydene.2022.08.041.

Details

Primary Language

English

Subjects

Energy Generation, Conversion and Storage (Excl. Chemical and Electrical)

Journal Section

Research Article

Early Pub Date

April 20, 2026

Publication Date

-

Submission Date

January 8, 2026

Acceptance Date

April 15, 2026

Published in Issue

Year 2026 Number: Advanced Online Publication

APA
Ensari Özay, M., Farajirad, N., Bahcevan, E., & Mert, N. (2026). Simulation-based safety analysis of hydrogen storage tank leakage using ALOHA and PHAST. Journal of Energy Systems, Advanced Online Publication, 80-96. https://doi.org/10.30521/jes.1859186
AMA
1.Ensari Özay M, Farajirad N, Bahcevan E, Mert N. Simulation-based safety analysis of hydrogen storage tank leakage using ALOHA and PHAST. Journal of Energy Systems. 2026;(Advanced Online Publication):80-96. doi:10.30521/jes.1859186
Chicago
Ensari Özay, Müge, Nafiseh Farajirad, Efari Bahcevan, and Nurcan Mert. 2026. “Simulation-Based Safety Analysis of Hydrogen Storage Tank Leakage Using ALOHA and PHAST”. Journal of Energy Systems, no. Advanced Online Publication: 80-96. https://doi.org/10.30521/jes.1859186.
EndNote
Ensari Özay M, Farajirad N, Bahcevan E, Mert N (April 1, 2026) Simulation-based safety analysis of hydrogen storage tank leakage using ALOHA and PHAST. Journal of Energy Systems Advanced Online Publication 80–96.
IEEE
[1]M. Ensari Özay, N. Farajirad, E. Bahcevan, and N. Mert, “Simulation-based safety analysis of hydrogen storage tank leakage using ALOHA and PHAST”, Journal of Energy Systems, no. Advanced Online Publication, pp. 80–96, Apr. 2026, doi: 10.30521/jes.1859186.
ISNAD
Ensari Özay, Müge - Farajirad, Nafiseh - Bahcevan, Efari - Mert, Nurcan. “Simulation-Based Safety Analysis of Hydrogen Storage Tank Leakage Using ALOHA and PHAST”. Journal of Energy Systems. Advanced Online Publication (April 1, 2026): 80-96. https://doi.org/10.30521/jes.1859186.
JAMA
1.Ensari Özay M, Farajirad N, Bahcevan E, Mert N. Simulation-based safety analysis of hydrogen storage tank leakage using ALOHA and PHAST. Journal of Energy Systems. 2026;:80–96.
MLA
Ensari Özay, Müge, et al. “Simulation-Based Safety Analysis of Hydrogen Storage Tank Leakage Using ALOHA and PHAST”. Journal of Energy Systems, no. Advanced Online Publication, Apr. 2026, pp. 80-96, doi:10.30521/jes.1859186.
Vancouver
1.Müge Ensari Özay, Nafiseh Farajirad, Efari Bahcevan, Nurcan Mert. Simulation-based safety analysis of hydrogen storage tank leakage using ALOHA and PHAST. Journal of Energy Systems. 2026 Apr. 1;(Advanced Online Publication):80-96. doi:10.30521/jes.1859186

Journal of Energy Systems is licensed under CC BY-NC 4.0