Simulation-based safety analysis of hydrogen storage tank leakage using ALOHA and PHAST
Abstract
Hydrogen energy systems are vital to sustainable energy infrastructure but require thorough safety assessment due to the hazardous properties of H2 gas. This study conducts a comparative simulation-based safety analysis of hydrogen storage tank leakage using two consequence modeling tools of ALOHA and PHAST. The analysis considers a cylindrical tank under various failure scenarios, including continuous leaks, jet fires, vapor cloud explosions, and catastrophic rupture. Three meteorological conditions are evaluated to examine atmospheric stability effects on hazard dispersion. According to ALOHA modeling results, the flammable vapor cloud reaches a distance of 422.5 m under Class F stability (1.5 m/s wind speed), whereas this hazard zone decreases to roughly 83.2 m under Class D conditions at an equivalent wind speed. PHAST provides more detailed results, with jet fire thermal radiation reaching approximately 16 kW/m² at 7 m from leak source and rupture scenarios producing overpressure zones up to 210 m. The comparison shows ALOHA is suitable for rapid emergency response, while PHAST delivers comprehensive engineering-focused risk evaluation essential for facility design and regulatory compliance. Integrating both tools offer a robust framework for assessing hydrogen storage risks, aiding operational safety and emergency planning. The results underscore the value of using multiple modeling tools to support hydrogen infrastructure safety and standard development.
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References
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Details
Primary Language
English
Subjects
Energy Generation, Conversion and Storage (Excl. Chemical and Electrical)
Journal Section
Research Article
Authors
Nafiseh Farajirad
0000-0002-1137-0600
Türkiye
Efari Bahcevan
0009-0004-1244-6349
Türkiye
Nurcan Mert
0009-0003-1573-8817
Türkiye
Early Pub Date
April 20, 2026
Publication Date
-
Submission Date
January 8, 2026
Acceptance Date
April 15, 2026
Published in Issue
Year 2026 Number: Advanced Online Publication