Araştırma Makalesi
BibTex RIS Kaynak Göster

Assessment of sealing systems impact on the vibration and environmental safety of rotary machines

Yıl 2024, Cilt: 8 Sayı: 3, 153 - 163
https://doi.org/10.30521/jes.1379609

Öz

Energy saving control algorithms of centrifugal fans/pumps are based on the use of the frequency-controlled induction motor drives and pressure or flow rate sensors, the costs of which are comparable to the cost of the fans/pumps for low-power applications. The paper develops a new and simple estimation approach of the pressure and flow rate, utilising the measured Root Mean Square (RMS) value of the stator current, estimated motor’s input active power, reference stator voltage frequency and feed-forward backpropagation artificial neural network. The error percentage for both flow rate and pressure in experimental and estimated data is within the range of ±5%, which conforms to the ISO 13348 standard. A test rig for the rapid control prototyping of the fan is designed, and necessary design and test procedures are developed. The estimation approach is verified experimentally and demonstrates better estimation accuracy compared to the existing and possible similar simple approaches. The developed algorithm can be easily embedded into the industrial variable frequency drives without any hardware changes.

Kaynakça

  • [1] Radchenko, A, Radchenko, M, Mikielewicz, D, Pavlenko, A, Radchenko, R, Forduy, S. Energy saving in trigeneration plant for food industries. Energies 2022; 15: 1163, doi.org/10.3390/en15031163.
  • [2] Yang, Z, Kornienko, V, Radchenko, M, Radchenko, A, Radchenko R, Pavlenko, A. Capture of pollutants from exhaust gases by low-temperature heating surfaces. Energies 2022; 15(1): 120. doi.org/10.3390/en15010120.
  • [3] Yang, Z, Kornienko, V, Radchenko, M, Radchenko, A, Radchenko, R. Research of Exhaust Gas Boiler Heat Exchange Surfaces with Reduced Corrosion when Water-fuel Emulsion Combustion. Sustainability 2022; 14: 11927. https://doi.org/10.3390/su141911927.
  • [4] Kornienko, V, Radchenko, R, Radchenko, M, Radchenko, A, Pavlenko, A, Konovalov, D. Cooling cyclic air of marine engine with water-fuel emulsion combustion by exhaust heat recovery chiller. Energies 2022; 15: 248, https://doi.org/10.3390/en15010248.
  • [5] Radchenko, A, Scurtu, I-C, Radchenko, M, Forduy, S, Zubarev, A. Monitoring the efficiency of cooling air at the inlet of gas engine in integrated energy system. Thermal Science 2022; Part A, 26 (1): 185–194, https://doi.org/10.2298/TSCI200711344R.
  • [6] Yang, Z, Radchenko, M, Radchenko, A, Mikielewicz, D, Radchenko, R. Gas turbine intake air hybrid cooling systems and a new approach to their rational designing. Energies 2022; 15: 1474, doi.org/10.3390/en15041474.
  • [7] Radchenko, M, Radchenko, A, Mikielewicz, D, Radchenko, R, Andreev, A. A novel degree-hour method for rational design loading. Journal of Power and Energy 2022. https://doi.org/10.1177/09576509221135659.
  • [8] Kruzel, M, Bohdal, T, Dutkowski, K, Radchenko, M. The Effect of Microencapsulated PCM Slurry Coolant on the Efficiency of a Shell and Tube Heat Exchanger. Energies 2022; 15: 5142, https://doi.org/10.3390/en15145142.
  • [9] Yang, Z, Konovalov, D, Radchenko, M, Radchenko, R, Kobalava, H, Radchenko, A, Kornienko, V. Analysis of Efficiency of Thermopressor Application for Internal Combustion Engine. Energies 2022; 15: 2250, doi.org/10.3390/en15062250.
  • [10] Konovalov, D, Radchenko, M, Kobalava, H, Kornienko, V, Maksymov, V, Radchenko, A, Radchenko, R. Research of characteristics of the flow part of an aerothermopressor for gas turbine intercooling air. Journal of Power and Energy 2021. https://journals.sagepub, com/doi/abs/10.1177/09576509211057952.
  • [11] Kornienko, V, Radchenko, R, Radchenko, M, Radchenko, A, Pavlenko, A, Konovalov, D. Cooling cyclic air of marine engine with water-fuel emulsion combustion by exhaust heat recovery chiller. Energies 2022; 15: 248, doi.org/10.3390/en15010248.
  • [12] Radchenko, NI. On reducing the size of liquid separators for injector circulation plate freezers. International Journal of Refrigeration 1985; 8(5): 267–269.
  • [13] Radchenko, N. A concept of the design and operation of heat exchangers with change of phase. Archives of Thermodynamics 2004 ; 25(4): 3–18.
  • [14] Yang, Z, Korobko, V, Radchenko, M, Radchenko, R. Improving thermoacoustic low temperature heat recovery systems. Sustainability 2022; 14: 12306.https://doi.org/10.3390.
  • [15] Konovalov, D, Kobalava, H, Radchenko, M, Sviridov, V, Scurtu, I- C. Optimal Sizing of the Evaporation Chamber in the Low-Flow Aerothermopressor for a Combustion Engine. Advanced Manufacturing Processes II, 2021, pp. 654–663.
  • [16] Danilecki, K, Eliasz, J. The Potential of Exhaust Waste Heat Use in a Turbocharged Diesel Engine for Charge Air Cooling. SAE Technical Paper, 2020, pp. 2020–2089.
  • [17] Sakalis, GN, Tzortzis, GJ, Frangopoulos, CA. Synthesis, design and operation optimization of a combined cycle integrated energy system including optimization of the seasonal speed of a VLCC. Journal of Engineering for the Maritime Environment 2021 ; 235(1): 41–67.
  • [18] Yang, Z, Radchenko, R, Radchenko, M, Radchenko, A, Kornienko, V. Cooling potential of ship engine intake air cooling and its realization on the route line. Sustainability 2022; 14: 15058. https://doi.org/10.3390/su142215058.
  • [19] Radchenko, A, Radchenko, M, Koshlak, H, Radchenko, R, Forduy, S. Enhancing the efficiency of integrated energy system by redistribution of heat based of monitoring data. Energies 2022; 15: 8774. https://doi.org/10.3390/en15228774.
  • [20] Yu, Z, Shevchenko, S, Radchenko, M, Shevchenko, O, Radchenko, A. Methodology of Designing Sealing Systems for Highly Loaded Rotary Machines. Sustainability 2022; 14(23): 15828, https://doi.org/10.3390/su142315828.
  • [21] Martsinkovsky, V, Shevchenko, S. Pumps of Nuclear Power Plants: Calculation, Design, Operation. (Ed. Shevchenko, S)., Sumy, UKRAINE: University Book Publishing House, 2018.
  • [22] Shevchenko, S. Mathematical modeling of centrifugal machines rotors seals for the purpose of assessing their influence on dynamic characteristics. Mathematical Modeling and Computing 2021; 8(3):422—431. https://doi.org/10.23939/mmc2021.03.422.
  • [23] Martsynovskyi, VA. Groove seals: theory and practice. Sumy, UKRAINE: Sumy State University, 2005.
  • [24] Shevchenko, S, Chernov, A. Development of pulse mechanical seal calculation methods on the basis of its physical model construction. Eastern-European Journal of Enterprise Technologies 2020; 2(105): 58–69. doi: 10.15587/1729-4061.2020.206721.
  • [25] Pavlenko, I, Simonovskiy, V, Piteľ, J, Demianenko, M. Dynamic Analysis of Centrifugal Machines Rotors with Combined Using 3D and 2D Finite Element Models. Lüdenscheid, GERMANY: RAM-VERLAG, 2018.
  • [26] Ishida, Y, Yamamoto, T. Linear and Nonlinear Rotordynamics: A Modern Treatment with Applications. 2nd ed. NJ, USA: Wiley Online Library Hoboken, 2012.
  • [27] Yashchenko, S, Rudenko, A, Simonovskiy, V, Kozlov, O. Effect of Bearing Housings on Centrifugal Pump Rotor Dynamics. In IOP Conf Ser Mater Sci Eng 2017; 233: 012054. doi:10.1088/1757-899X/233/1/012054.
  • [28] Shevchenko, S, Shevchenko, O, Vynnychuk, S. Mathematical Modelling of Dynamic System Rotor-Groove Seals for the Purposes of Increasing the Vibration Reliability of NPP Pumps. Nuclear and Radiation Safety 2021; 1(89): 80–87. doi: 10.32918/NRS.2021.1(89).09.
  • [29] Martsinkovsky, V, Zhulyov, A, Kundera, C. Static and Dynamics of a Pump Impeller with a Balancing Device Part II: Dynamic Analysis. International Journal of Applied Mechanics and Engineering 2014; 19 (3): 621–631. doi: 10.2478/IJAME-2014-0043.
  • [30] Kundera, C, Marcinkowski, W. The effect of the annular seal parameters on the dynamics of the rotor system. Int. Journal of Applied Mechanics and Enginerering 2010; 15 (3): 719–730.
  • [31] Pozovnyi, O, Zahorulko, A, Krmela, J, Artyukhov, A, Krmelová, V. Calculation of the characteristics of the multi-gap seal of the centrifugal pump, in dependence on the chambers’ sizes. Manufacturing Technology 2020; 20 (3): 361–367. doi: 10.21062/MFT.2020.048.
  • [32] Gorovoy, S. Experimental studies of the pump with self-aligning impeller. Oil and Gas Mechanical Engineering 2019; 2: 36–40.
  • [33] Martsinkovsky, V. Dynamics of rotors of centrifugal machines. Sumy, UKRAINE: Sumy State University, 2012.
  • [34] Pozovnyi, O, Deineka, A, Lisovenko, D. Calculation of hydrostatic forces of multi-gap seals and its dependence on shaft displacement. Lecture Notes in Mechanical Engineering 2020, 661–670. doi:10.1007/978-3-030-22365-6_66.
Yıl 2024, Cilt: 8 Sayı: 3, 153 - 163
https://doi.org/10.30521/jes.1379609

Öz

Kaynakça

  • [1] Radchenko, A, Radchenko, M, Mikielewicz, D, Pavlenko, A, Radchenko, R, Forduy, S. Energy saving in trigeneration plant for food industries. Energies 2022; 15: 1163, doi.org/10.3390/en15031163.
  • [2] Yang, Z, Kornienko, V, Radchenko, M, Radchenko, A, Radchenko R, Pavlenko, A. Capture of pollutants from exhaust gases by low-temperature heating surfaces. Energies 2022; 15(1): 120. doi.org/10.3390/en15010120.
  • [3] Yang, Z, Kornienko, V, Radchenko, M, Radchenko, A, Radchenko, R. Research of Exhaust Gas Boiler Heat Exchange Surfaces with Reduced Corrosion when Water-fuel Emulsion Combustion. Sustainability 2022; 14: 11927. https://doi.org/10.3390/su141911927.
  • [4] Kornienko, V, Radchenko, R, Radchenko, M, Radchenko, A, Pavlenko, A, Konovalov, D. Cooling cyclic air of marine engine with water-fuel emulsion combustion by exhaust heat recovery chiller. Energies 2022; 15: 248, https://doi.org/10.3390/en15010248.
  • [5] Radchenko, A, Scurtu, I-C, Radchenko, M, Forduy, S, Zubarev, A. Monitoring the efficiency of cooling air at the inlet of gas engine in integrated energy system. Thermal Science 2022; Part A, 26 (1): 185–194, https://doi.org/10.2298/TSCI200711344R.
  • [6] Yang, Z, Radchenko, M, Radchenko, A, Mikielewicz, D, Radchenko, R. Gas turbine intake air hybrid cooling systems and a new approach to their rational designing. Energies 2022; 15: 1474, doi.org/10.3390/en15041474.
  • [7] Radchenko, M, Radchenko, A, Mikielewicz, D, Radchenko, R, Andreev, A. A novel degree-hour method for rational design loading. Journal of Power and Energy 2022. https://doi.org/10.1177/09576509221135659.
  • [8] Kruzel, M, Bohdal, T, Dutkowski, K, Radchenko, M. The Effect of Microencapsulated PCM Slurry Coolant on the Efficiency of a Shell and Tube Heat Exchanger. Energies 2022; 15: 5142, https://doi.org/10.3390/en15145142.
  • [9] Yang, Z, Konovalov, D, Radchenko, M, Radchenko, R, Kobalava, H, Radchenko, A, Kornienko, V. Analysis of Efficiency of Thermopressor Application for Internal Combustion Engine. Energies 2022; 15: 2250, doi.org/10.3390/en15062250.
  • [10] Konovalov, D, Radchenko, M, Kobalava, H, Kornienko, V, Maksymov, V, Radchenko, A, Radchenko, R. Research of characteristics of the flow part of an aerothermopressor for gas turbine intercooling air. Journal of Power and Energy 2021. https://journals.sagepub, com/doi/abs/10.1177/09576509211057952.
  • [11] Kornienko, V, Radchenko, R, Radchenko, M, Radchenko, A, Pavlenko, A, Konovalov, D. Cooling cyclic air of marine engine with water-fuel emulsion combustion by exhaust heat recovery chiller. Energies 2022; 15: 248, doi.org/10.3390/en15010248.
  • [12] Radchenko, NI. On reducing the size of liquid separators for injector circulation plate freezers. International Journal of Refrigeration 1985; 8(5): 267–269.
  • [13] Radchenko, N. A concept of the design and operation of heat exchangers with change of phase. Archives of Thermodynamics 2004 ; 25(4): 3–18.
  • [14] Yang, Z, Korobko, V, Radchenko, M, Radchenko, R. Improving thermoacoustic low temperature heat recovery systems. Sustainability 2022; 14: 12306.https://doi.org/10.3390.
  • [15] Konovalov, D, Kobalava, H, Radchenko, M, Sviridov, V, Scurtu, I- C. Optimal Sizing of the Evaporation Chamber in the Low-Flow Aerothermopressor for a Combustion Engine. Advanced Manufacturing Processes II, 2021, pp. 654–663.
  • [16] Danilecki, K, Eliasz, J. The Potential of Exhaust Waste Heat Use in a Turbocharged Diesel Engine for Charge Air Cooling. SAE Technical Paper, 2020, pp. 2020–2089.
  • [17] Sakalis, GN, Tzortzis, GJ, Frangopoulos, CA. Synthesis, design and operation optimization of a combined cycle integrated energy system including optimization of the seasonal speed of a VLCC. Journal of Engineering for the Maritime Environment 2021 ; 235(1): 41–67.
  • [18] Yang, Z, Radchenko, R, Radchenko, M, Radchenko, A, Kornienko, V. Cooling potential of ship engine intake air cooling and its realization on the route line. Sustainability 2022; 14: 15058. https://doi.org/10.3390/su142215058.
  • [19] Radchenko, A, Radchenko, M, Koshlak, H, Radchenko, R, Forduy, S. Enhancing the efficiency of integrated energy system by redistribution of heat based of monitoring data. Energies 2022; 15: 8774. https://doi.org/10.3390/en15228774.
  • [20] Yu, Z, Shevchenko, S, Radchenko, M, Shevchenko, O, Radchenko, A. Methodology of Designing Sealing Systems for Highly Loaded Rotary Machines. Sustainability 2022; 14(23): 15828, https://doi.org/10.3390/su142315828.
  • [21] Martsinkovsky, V, Shevchenko, S. Pumps of Nuclear Power Plants: Calculation, Design, Operation. (Ed. Shevchenko, S)., Sumy, UKRAINE: University Book Publishing House, 2018.
  • [22] Shevchenko, S. Mathematical modeling of centrifugal machines rotors seals for the purpose of assessing their influence on dynamic characteristics. Mathematical Modeling and Computing 2021; 8(3):422—431. https://doi.org/10.23939/mmc2021.03.422.
  • [23] Martsynovskyi, VA. Groove seals: theory and practice. Sumy, UKRAINE: Sumy State University, 2005.
  • [24] Shevchenko, S, Chernov, A. Development of pulse mechanical seal calculation methods on the basis of its physical model construction. Eastern-European Journal of Enterprise Technologies 2020; 2(105): 58–69. doi: 10.15587/1729-4061.2020.206721.
  • [25] Pavlenko, I, Simonovskiy, V, Piteľ, J, Demianenko, M. Dynamic Analysis of Centrifugal Machines Rotors with Combined Using 3D and 2D Finite Element Models. Lüdenscheid, GERMANY: RAM-VERLAG, 2018.
  • [26] Ishida, Y, Yamamoto, T. Linear and Nonlinear Rotordynamics: A Modern Treatment with Applications. 2nd ed. NJ, USA: Wiley Online Library Hoboken, 2012.
  • [27] Yashchenko, S, Rudenko, A, Simonovskiy, V, Kozlov, O. Effect of Bearing Housings on Centrifugal Pump Rotor Dynamics. In IOP Conf Ser Mater Sci Eng 2017; 233: 012054. doi:10.1088/1757-899X/233/1/012054.
  • [28] Shevchenko, S, Shevchenko, O, Vynnychuk, S. Mathematical Modelling of Dynamic System Rotor-Groove Seals for the Purposes of Increasing the Vibration Reliability of NPP Pumps. Nuclear and Radiation Safety 2021; 1(89): 80–87. doi: 10.32918/NRS.2021.1(89).09.
  • [29] Martsinkovsky, V, Zhulyov, A, Kundera, C. Static and Dynamics of a Pump Impeller with a Balancing Device Part II: Dynamic Analysis. International Journal of Applied Mechanics and Engineering 2014; 19 (3): 621–631. doi: 10.2478/IJAME-2014-0043.
  • [30] Kundera, C, Marcinkowski, W. The effect of the annular seal parameters on the dynamics of the rotor system. Int. Journal of Applied Mechanics and Enginerering 2010; 15 (3): 719–730.
  • [31] Pozovnyi, O, Zahorulko, A, Krmela, J, Artyukhov, A, Krmelová, V. Calculation of the characteristics of the multi-gap seal of the centrifugal pump, in dependence on the chambers’ sizes. Manufacturing Technology 2020; 20 (3): 361–367. doi: 10.21062/MFT.2020.048.
  • [32] Gorovoy, S. Experimental studies of the pump with self-aligning impeller. Oil and Gas Mechanical Engineering 2019; 2: 36–40.
  • [33] Martsinkovsky, V. Dynamics of rotors of centrifugal machines. Sumy, UKRAINE: Sumy State University, 2012.
  • [34] Pozovnyi, O, Deineka, A, Lisovenko, D. Calculation of hydrostatic forces of multi-gap seals and its dependence on shaft displacement. Lecture Notes in Mechanical Engineering 2020, 661–670. doi:10.1007/978-3-030-22365-6_66.
Toplam 34 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Makine Mühendisliği (Diğer)
Bölüm Araştırma Makaleleri
Yazarlar

Oleksandr Shevchenko 0000-0003-4039-940X

Serhii Shevchenko 0000-0002-5425-9259

Roman Radchenko 0000-0003-2211-3500

Mykola Radchenko 0000-0002-1596-6508

Zongming Yang 0000-0003-4784-9119

Erken Görünüm Tarihi 15 Eylül 2024
Yayımlanma Tarihi
Gönderilme Tarihi 22 Ekim 2023
Kabul Tarihi 3 Temmuz 2024
Yayımlandığı Sayı Yıl 2024 Cilt: 8 Sayı: 3

Kaynak Göster

Vancouver Shevchenko O, Shevchenko S, Radchenko R, Radchenko M, Yang Z. Assessment of sealing systems impact on the vibration and environmental safety of rotary machines. Journal of Energy Systems. 2024;8(3):153-6.

Journal of Energy Systems is the official journal of 

European Conference on Renewable Energy Systems (ECRES8756 and


Electrical and Computer Engineering Research Group (ECERG)  8753


Journal of Energy Systems is licensed under CC BY-NC 4.0