Design of a two-pole electromagnet and its analysis under different load conditions

Öz

Electromagnets can be used in devices, such as motors, generators, and transformers, and in tasks, such as lifting and transporting object. This study aimed to lift and transport iron blocks in iron and steel factories and rolling mills. The design and analysis of a two-pole electromagnet with a carrying capacity of up to 1.5 tons were performed. It was aimed to design an electromagnet in such a way that it would provide transport with minimum copper loss without reaching the saturation at an appropriate ampere-turn value according to the type and size of the load to be carried. By performing analytical calculations, a suitable model for the requirement was designed and Finite Element Analysis (FEA) was conducted. In the analysis, magnetic flux density, winding current ratios, and force values were examined. Analyses were investigated for different load quantities and numbers.

Anahtar Kelimeler

• Electromagnet
• Finite Element Analysis
• Flux Density
• Beam Blank

İki kutuplu bir elektromıknatısın tasarımı ve farklı yük koşullarında analizi

Öz

Elektromıknatıslar motor, generatör, transformatör gibi cihazlarda ve bir nesnenin kaldırılması, taşınması gibi görevlerde kullanılabilir. Bu çalışmada demir çelik fabrikaları ve haddehanelerde demir blokların kaldırılması ve taşınması amaçlanmış olup, 1,5 tona kadar taşıma kapasitesine sahip iki kutuplu bir elektromıknatısın tasarımı ve analizi yapılmıştır. Taşınacak yükün cinsine ve büyüklüğüne göre uygun amper-sarım değerinde doygunluğa ulaşmadan, minimum bakır kaybıyla taşımayı sağlayacak şekilde bir elektromıknatısın tasarlanması amaçlanmıştır. Analitik hesaplamalar yapılarak ihtiyaca uygun model tasarlanarak Sonlu Elemanlar Analizi (SEA) gerçekleştirilmiştir. Analizde manyetik akı yoğunluğu, sargı akım oranları ve kuvvet değerleri incelenmiştir. Analizler farklı yük miktarları ve sayıları için tekrarlanmıştır.

Anahtar Kelimeler

• Elektromıknatıs
• Sonlu Elemanlar Analizi
• Akı yoğunluğu
• Beam Blank

Kaynakça

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