AISI 1040 Çeliğinin Kuru ve Islak Koşullarda Delinmesinin Deneysel ve İstatistiksel İncelenmesi

Year 2020, , 384 - 391, 03.06.2020

Murat Özsoy , Neslihan Özsoy

https://doi.org/10.36306/konjes.640786

Cited By: 1

Abstract

AISI 1040 çeliği, makine ve imalat sanayinde yaygın olarak kullanılan ve çeşitli makine parçası,
otomotiv parçası, kalıp ve diğer birçok alanda yer alan bir malzemedir. Son yıllarda işleme alanındaki
teknolojik gelişmeler, işleme performansını etkileyen birçok soruna yol açmıştır. Delme en önemli işleme
operasyonlarından biridir. Bu çalışmada kesme hızı (15, 20 m/dak), diş başı ilerleme (0.1, 0.15 mm/diş),
matkap tipi (HSS-E, HSS-E TiN kaplı), delme stili (standart, gagalama) ve soğutma tipi (sıvı, hava) gibi
delme parametrelerinin etkisi AISI 1040 çeliği üzerinde incelendi. Parametrelerin yüzey pürüzlülüğü
üzerindeki etkileri araştırıldı. Deneyler L8 ortogonal dizisine göre planlandı. Taguchi’nin Sinyal/Gürültü
analizi ile optimum koşullar bulundu. Sonuçların ölçülen/hesaplanan değerlerinin dağılımını belirlemek
için olasılık analizi yapıldı. Son olarak, optimizasyonun başarısını kontrol etmek için doğrulama testleri
yapıldı. Yüzey pürüzlülüğü için en uygun koşullar A1B2C2D1E2'de gözlenmiştir (yani, kesme hızı:
15m/dak, diş başı ilerleme: 0,15mm/diş, soğutma tipi: sıvı, delme tipi: standart ve matkap tipi: HSS-ETiN
kaplı).

Keywords

Delik delme, Taguchi yöntemi, AISI 1040 çeliği, Kesme parametreleri, Yüzey pürüzlülüğü

EXPERIMENTAL AND STATISTICAL INVESTIGATION OF DRILLING OF AISI 1040 STEEL AT DRY AND WET CONDITIONS

Abstract

AISI 1040 steel is widely used in the machinery and manufacturing industries and is used
in a variety of machine parts, automotive parts, molds, fixtures and many other areas. Technological
developments in the field of machining in recent years have led to many problems affecting machining
performance. Drilling is one of the most important machining operations. In this study effect of drilling
parameters such as cutting speed (15, 20 m/min), feed rate (0.1, 0.15 mm/tooth), type of drill (HSS-E, HSSE
TiN coated), drilling type (standard, pecking) and cooling type (liquid, air) were examined on AISI 1040
steel. Parameters’ effects on surface roughness were investigated. Experiments were planned according to
L8 orthogonal array. Optimum conditions were found via Taguchi’s Signal/Noise analysis. Probability
analysis was performed to discover the distribution of the measured/calculated values of the results.
Lastly, confirmation tests were conducted to control the success of the optimization. The optimal
conditions for surface roughness were observed at A1B2C2D1E2 (i.e., cutting speed: 15m/min, feed rate:
0.15mm/tooth, cooling type: liquid, drilling type: standard, and type of drill: HSS-ETiN coated).

Keywords

Drilling, Taguchi method, AISI 5040 steel, Cutting parameters, Surface roughness

References

• Balaji M., Venkata K., Mohan N., Murthy B.S.N. (2018). Optimization of drilling parameters for drilling of TI-6Al-4V based on surface roughness, flank wear and drill vibration. Measurement, 114, 332– 339.
• Çakıroğlu R., Acır A. (2013). AI2014 malzemesinin delinmesinde takım talaş ara yüzey sıcaklıkları ve kesme kuvvetinin Taguchi metodu ile optimizasyonu. Makine Teknolojileri Elektronik Dergisi, 10:2, 73-86.
• Nasir A.A., Azmi A.I., Khalil A.N.M. (2015). Measurement and optimization of residual tensile strength and delamination damage of drilled flax fibre reinforced composites. Measurement, 75, 298–307.
• Meral G., Sarıkaya M., Dilipak H. (2011). At the drilling applications optimization of quality of drill via Taguchi method. Mühendis ve Makina, 52: 619, 42-49.
• Ramesha B., Elayaperumal A., Satishkumar S., Kumar A. (2018). Drilling of pultruded and liquid composite moulded glass/epoxy thick composites: Experimental and statistical investigation. Measurement, 114, 109–121.
• Heidary H., Karimi N.Z., Minak G. (2018). Investigation on delamination and flexural properties in drilling of carbon nanotube/polymer composites Composite Structures, 201, 112–120.
• Motorcu A.R., Kuş A., Durgun İ. (2014). The evaluation of the effects of control factors on surface roughness in the drilling of waspaloy superalloy. Measurement, 58, 394–408.
• Kaplan Y., Motorcu A.R., Nalbant M., Okay Ş. (2015). The effects of process parameters on acceleration amplitude in the drilling of cold work tool steels. Int. J. Adv. Manuf. Technol.,80, 1387-1401.
• Montgomery DC (2007). Design and Analysis of Experiments, Wiley, New York. Filiz İ.H., Olguner S., Evyapan E. (2017). A study on optimization of planetary gear trains. ActaPhysicaPolonica A, 132, 728-733.
• Cetin M. H., Ozcelik B., Kuram E., Demirbas E. (2011). Evaluation of vegetable based cutting fluids with extreme pressure and cutting parameters in turning of AISI 304L by Taguchi method. Journal of Cleaner Production, 19, 2049-2056.
• Yıldırım Ç. V., Kıvak T., Erzincanlı F. (2019). Tool wear and surface roughness analysis in milling with ceramic tools of Waspaloy: a comparison of machining performance with different cooling methods. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 41:83.
• Çiçek A., Kıvak T., Ekici E. (2015). Optimization of drilling parameters using Taguchi technique and response surface methodology (RSM) in drilling of AISI 304 steel with cryogenically treated HSS drills. J IntellManuf, 26:295–305.
• Kıvak T., Samtaş G.,Çiçek A. (2012). Taguchi method-based optimization of drilling parameters in drilling of AISI 316 steel with PVD monolayer and multilayer coated HSS drills. Measurement 45, 1547– 1557.
• Kıvak T. (2014). Optimization of surface roughness and flank wear using the Taguchi method in milling of Hadfield steel with PVD and CVD coated inserts. Measurement, 50, 19-28.
• G.H. V. Babu, K. Venkatarao, C.H. Ratnam (2017). Multi-response optimization in orthogonal turn milling by analyzing tool vibration and surface roughness using response surface methodology. ProcIMechE, Part B: J Engineering Manufacture, vol.231, no.12, 2084-2093.