Structural Optimization of Long and Flexible Composite Cover with Topography Method and Examination of Frequency Values

Yıl 2023, , 135 - 149, 28.02.2023

Mehmet Can Katmer , Adnan Akkurt , Tolga Kocakulak

https://doi.org/10.16984/saufenbilder.1050243

Öz

In this study, the finite element model of the long, thin, and flexible carbon fiber reinforced composite cover design prepared using the Unigraphics NX program CAD module was analyzed in ANSYS program. Topography optimization was performed by transferring the analysis results to the GENESIS program. The cover rib created after optimization was combined with the initial design, and necessary corrections were made in the design based on the topography guide. The rib design, created by conventional methods, weigh the same as the optimum design, is combined with of the initial design. Modal analysis of initial, conventional rib and optimum rib design was performed in ANSYS environment. When the findings were evaluated it was observed that the composite cover, which was remodeled after topography optimization, increased by 33.3% compared to the initial design, while its natural frequency (mode 2) increased approximately 1.6 times. In addition, the lowest moment of inertia value has been obtained in the cover design with optimum design geometry. Then, the conventional design, which has the same mass as the new design, was compared and it was revealed by the data that the new design was more resistant. According to the results obtained, the most suitable rib geometry to be preferred for this and similar types of long and flexible structures to have a more resistant structure has been determined.

Anahtar Kelimeler

Topography, optimization, composite, design, modal analysis, frequency

Kaynakça

• [1] C. Lorenz, “The design dimension: the new competitive weapon for business”. Basil Blackwell, 1986.
• [2] D. Kang, S. Park, Y. Son,, S. Yeon, S. Kim, H. I. Kim, “Multi-lattice inner structures for high-strength and light-weight in metal selective laser melting process”, Materials & Design, vol. 175, p. 107786, 2019.
• [3] L. Zhang, F. Wang, Y. Liang, O. Zhao, “Press-braked S690 high strength steel equal-leg angle and plain channel section stub columns: Testing, numerical simulation and design”, Engineering Structures, vol. 201, p. 109764, 2019.
• [4] A. Ramanathan, P. K. Krishnan, R. Muraliraja, “A review on the production of metal matrix composites through stir casting–Furnace design, properties, challenges and research opportunities”, Journal of Manufacturing processes, vol. 42, pp. 213-245, 2019.
• [5] B. Wang, X. Tan, S. Zhu, S. Chen, K. Yao, P. Xu, Y. Sun, “Cushion performance of cylindrical negative stiffness structures: Analysis and optimization”, Composite Structures, vol. 227, p. 111276, 2019.
• [6] J. Hua, H. Lei, C. F. Gao, X. Guo, D. Fang, “Parameters analysis and optimization of a typical multistable mechanical metamaterial”, Extreme Mechanics Letters, vol. 35, p. 100640, 2020.
• [7] A. Majeed, J. Lv, T. Peng, “A framework for big data driven process analysis and optimization for additive manufacturing”, Rapid Prototyping Journal, vol. 25 no. 2, pp. 308-321, 2019.
• [8] S. P. Sivam, G. B. Loganathan, K. Saravanan, V. G. Umasekar, T. P. Mohammed Rameez, “Optimization of Passenger Car Door Impact Beam using Quasi Static CAE Analysis”, International Journal of Vehicle Structures & Systems, vol. 11, no. 1, pp. 21-26, 2019.
• [9] S. Lee, D. Lee, J. Lee, C. Han, K. Hedrick, “Integrated process for structural-topological configuration design of weight- reduced vehicle components”, Finite Elements in Analysis and Design, vol. 43, no. 8, pp. 620-629, 2007.
• [10] A. Nazir, K. M. Abate, A. Kumar, J. Y. Jeng, “A state-of-the-art review on types, design, optimization, and additive manufacturing of cellular structures”, The International Journal of Advanced Manufacturing Technology, vol. 104, no. 9, pp. 3489-3510, 2019.
• [11] Y. Luo, J. Bao, “A material-field series-expansion method for topology optimization of continuum structures”, Computers Structures, vol. 225, p. 106122, 2019.
• [12] B. Zhu, X. Zhang, H. Zhang, J. Liang, H. Zang, H. Li, R. Wang, “Design of compliant mechanisms using continuum topology optimization: a review”, Mechanism and Machine Theory, vol. 143, p. 103622, 2020.
• [13] W. Zhang, D. Li, P. Kang, X. Guo, S. K. Youn, “Explicit topology optimization using IGA-based moving morphable void (MMV) approach”, Computer Methods in Applied Mechanics and Engineering, vol. 360, p. 112685, 2020.
• [14] J. P. Leiva, “Topometry optimization: a new capability to perform element by element sizing optimization of structures”, Presented at the 10th AIAA/ISSMO Symposium on Multidisciplinary Analysis and Optimization, September, 4595, 2004.
• [15] W. Chen, C. Gao, Y. Gong, W. Zhang, “Shape optimization to improve the transonic fluid-structure interaction stability by an aerodynamic unsteady adjoint method”, Aerospace Science and Technology, 103, 105871, 2020.
• [16] P. J. Levia, “Structural optimization methods and techniques to design efficient car bodies”, International Automotive Body Congress (IABC), November 9-10, USA, 2011.
• [17] P. Xu, Y. Yu, Z. Guo, X. Zhang, G. Li, X. Yang, “Evaluation of composite interfacial properties based on carbon fiber surface chemistry and topography: Nanometer-scale wetting analysis using molecular dynamics simulation”, Composites Science and Technology, vol. 171, pp. 252-260, 2019.
• [18] A. Dutta, “Topography optimization of the inner panel of an automobile door”, International Research Journal of Engineering and Technology (IRJET), vol. 3, no. 10, pp. 255-260, 2016.
• [19] S. Darge, S. C. Shilwant, S. R. Patil, “Finite element analysis and topography optimization of lower arm of double wishbone suspension using abacus and optistruct”, International Journal of Engineering Research and Applications, vol. 4, no. 7, pp. 112-117, 2014.
• [20] A. Balkan, “Weıght Reductıon on The Commercıal Vehicle Driver Seat With Structural Optimization”, Bursa Technical University, Institute of Science and Technology, 2018.
• [21] S. Polavarapu, L. L. Thompson, M. Grujicic, “Topology and free size optimization with manufacturing constraints for light weight die cast automotive backrest frame”, In ASME International Mechanical Engineering Congress and Exposition, Vol. 43864, pp. 641-655, 2009.
• [22] Y. J. Wang, Z. J. Zhang, X. M. Xue, L. Zhang, “Free vibration analysis of composite sandwich panels with hierarchical honeycomb sandwich core”, Thin-Walled Structures, vol. 145, p. 106425, 2019.
• [23] B. Hizarci, Z. Kiral, “Experimental investigation of vibration attenuation on a cantilever beam using air-jet pulses with the particle swarm optimized quasi bang–bang controller”, Journal of Vibration and Control, vol. 28, pp. 58-71, 2020.
• [24] B. Sugözü, İ. Sugözü, “Investigation of Friction and Wear Behavior of Boron Carbide Reinforced Composite Materials”, International Journal of Automotive Science and Technology, vol. 3, no. 4, pp. 71-76, 2019.
• [25] A. A. B. Omran, A. A. Mohammed, S. M. Sapuan, R. A. Ilyas, S. S. Asyraf,, M. Petrů, “Micro-and Nanocellulose in Polymer Composite Materials: A Review”, Polymers, vol.13, no. 2,pp. 231,2021.
• [26] B. Zhang, H. Yang, T. Xu, W. Tang, H. Cui, “Mechanical and Thermo-Physical Performances of Gypsum-Based PCM Composite Materials Reinforced with Carbon Fiber”, Applied Sciences, vol. 11, no. 2, pp. 468, 2021.
• [27] A. P. Vassilopoulos, “Fatigue life modeling and prediction methods for composite materials and structures-Past, present, and future prospects”, In Fatigue Life Prediction of Composites and Composite Structures, pp.1-43, 2020. Woodhead Publishing.
• [28] A. O. Özdemir, M. S. Subaşi, Ç. Karataş, “Investigating the Effects of Forming Parameters on Molding Force and Springback in Deep Drawing Process of Thermoplastic Composite Laminates”, Gazi University Journal of Science, vol. 34, no. 2, pp.506-515, 2020.
• [29] C. M. Hamel, D. J. Roach, K. N. Long, F. Demoly, M. L. Dunn, H. J. Qi, “Machine-learning based design of active composite structures for 4D printing”, Smart Materials and Structures, vol. 28, no. 6, 2019.
• [30] M. Ramesh, “Flax (Linum usitatissimum L.) fibre reinforced polymer composite materials: A review on preparation, properties and prospects”, Progress in Materials Science, vol. 102, pp. 109-166, 2019.
• [31] D. K. Rajak, D. D. Pagar, P. L. Menezes, E. Linul, “Fiber-reinforced polymer composites: Manufacturing, properties, and applications”, Polymers, vol. 11, no. 10, p. 1667, 2019.
• [32] I. Ostanin, “String art” approach to the design and manufacturing of optimal composite materials and structures”, Composite Structures, vol. 246, 2020.
• [33] D. K. Rajak, D. D. Pagar, R. Kumar and C. I. Pruncu, “Recent progress of reinforcement materials: A comprehensive overview of composite materials”, Journal of Materials Research and Technology, vol. 8, no. 6, pp. 6354-6374, 2019.
• [34] C. Barile, C. Casavola, F. De Cillis, “Mechanical comparison of new composite materials for aerospace applications”, Composites Part B: Engineering, vol. 162, pp. 122-128, 2019.
• [35] M. A. Caminero, I. García-Moreno, G. P. Rodríguez, J. M. Chacón, “Internal damage evaluation of composite structures using phased array ultrasonic technique: Impact damage assessment in CFRP and 3D printed reinforced composites”, Composites Part B: Engineering, vol. 165, pp. 131-142, 2019.
• [36] H. Taheri, A. A. Hassen, “Nondestructive ultrasonic inspection of composite materials: a comparative advantage of phased array ultrasonic”, Applied Sciences, vol. 9, no. 8, p. 1628, 2019.
• [37] G. Atlıhan, “Vibration Analysis of The Delaminated Composite BeamS”, PhD Thesis, Pamukkale University Institute of Science, Pamukkale, 2010.
• [38] K. Khorshid, S. Farhadi, “Free vibration analysis of a laminated composite rectangular plate in contact with a bounded fluid”, Composite Structures, 104, 176-186, 2013.
• [39] A. Choudhury, S. Mondal, C., S. Sarkar, “Effect of lamination angle and thickness on analysis of composite plate under thermo mechanical loading”, Journal of Mechanical Engineering, vol. 67, no. 1, pp. 5-22, 2017.
• [40] D. Peeters, M. Abdalla, “Optimization of ply drop locations in variable-stiffness composites”, AIAA Journal, vol. 54, no. 5, pp. 1-9, 2016.
• [41] E. Werthen, S. Dähne “Design rules consideration within optimization of composite structures using lamination parameters”, Doctoral dissertation, 2016.
• [42] M. Bruyneel, “Optimization of laminated composite structures: problems, solution procedures and applications”, Composite Materials Research Progress, pp. 51-107, 2008.