Araştırma Makalesi
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Impact of Dehumidification Devices on Production Efficiency in Plastic Injection

Yıl 2021, Cilt: 25 Sayı: 5, 1129 - 1135, 30.10.2021
https://doi.org/10.16984/saufenbilder.879543

Öz

One of the many methods used in the production of plastic materials is plastic injection method. The plastic injection method needs equipment difficult to choose, and it is also costly. Many negativities could be experienced during production. One of them is the water droplet problems on the surfaces of the mould. Provision of insufficient cooling on moulds, ambient temperature, non-homogenous humidity, mechanical and other stresses occurring during production, cracks on the product, warpage and thermal residual all cause some stress-like defects. In this study, the effect of water droplets problem on production efficiency in the moulds of Polyethylene Terephthalate (PET) raw materials manufactured in a private enterprise was examined. The percentage productivity table has been created based on different months of the year, August July and August. In the enterprise, 8 dehumidifiers were placed to 17 injection machines to create a homogeneous production temperature in the environment. Humidity and heat values obtained during production were monitored daily and recorded. In this study, which was conducted over two years and three months, results were obtained suggesting that the water droplets formed in injection moulds has decreased with the effect of dehumidification devices, and the efficiency of injection production has also increased.

Kaynakça

  • [1] D. V. Rosato, D. V. Rosato, and M.G. Rosato, “Injection Moulding Machines, In: Injection Moulding,” Handbook. Boston, MA, pp. 28-150, 2000.
  • [2] D. Kozjek, R. Vrabič, D. Kralj, P. Butala, and N. Lavrač, “Data mining for fault diagnostics: A case for plastic injection moulding,” In Procedia CIRP, vol. 81, pp. 809-814, 2019.
  • [3] Y.F. Sun, K.S. Lee, and A.Y.C. Nee, “Design and FEM analysis of the milled groove insert method for cooling of plastic injection moulds,” The International Journal of Advanced Manufacturing Technology, vol. 24, no. 9-10, pp. 715-726, 2004.
  • [4] S.H. Tang, Y.M. Kong, S.M. Sapuan, R. Samin, and S. Sulaiman, “Design and thermal analysis of plastic injection mould,” Journal of Materials Processing Technology, vol. 171 no. 2, pp. 259-267, 2006.
  • [5] K.M. Au, and K.M. Yu, “A scaffolding architecture for conformal cooling design in rapid plastic injection moulding,” The International Journal of Advanced Manufacturing Technology, vol. 34, no. 5- 6, pp. 496-515, 2007.
  • [6] M.W. Fu, J.Y.H. Fuh, and A.Y.C. Nee, “Undercut feature recognition in an injection mould design system,” ComputerAided Design, vol. 31, no. 12, pp. 777-790, 1999.
  • [7] L.Q. Tang, C. Chassapis, and S. Manoochehri, “Optimal cooling system design for multi-cavity injection moulding,” Finite Elements in Analysis and Design, vol. 26, no. 3, pp. 229-251, 1997.
  • [8] A. Pesaran, T. Penney, A.W. Czanderna, “Desiccant cooling: state of the art Assessment”, National Renewable Energy Laboratory, pp. 1-12, 1992.
  • [9] B.R. Hughes, H.N Chaudhry, S.A. Ghani, “A review of sustainable cooling technologies in buildings,” Renewable and Sustainable Energy Reviews, vol. 15, no. 6, pp. 3112-3120, 2011.
  • [10] M. Sultan, I.I. El-Sharkawy, T. Miyazaki, B. B Saha, S. Koyama, d “An overview of solid desiccant dehumidification and air conditioning systems,” Renewable and Sustainable Energy Reviews, vol. 46, pp. 16-29, 2015.
  • [11] H.S. Park, and X.P. Dang, “Development of a smart plastic injection mould with conformal cooling channels” Procedia Manufacturing, vol. 10, pp. 48-59, 2017.
  • [12] J.M. Mercado-Colmenero, M.A. RubioParamio, J. J. Marquez-Sevillano, and C. Martin-Doñate, “A new method for the automated design of cooling systems in injection moulds,” Computer-Aided Design, vol. 104, pp. 60-86, 2018.
  • [13] J.C. Lin, “Optimum cooling system design of a free-form injection mould using an abductive network,” Journal of Materials Processing Technology, vol. 120, no. 1-3, pp. 226-236, 2002.
  • [14] H. Zhou, and D. Li, “Mould cooling simulation of the pressing process in TV panel production,” Simulation Modelling Practice and Theory, vol. 13, no. 3, pp. 273- 285, 2005.
  • [15] Plaş Plastic Package Industry and Trade Inc. Manufacturing Notes, 2018.
Yıl 2021, Cilt: 25 Sayı: 5, 1129 - 1135, 30.10.2021
https://doi.org/10.16984/saufenbilder.879543

Öz

Kaynakça

  • [1] D. V. Rosato, D. V. Rosato, and M.G. Rosato, “Injection Moulding Machines, In: Injection Moulding,” Handbook. Boston, MA, pp. 28-150, 2000.
  • [2] D. Kozjek, R. Vrabič, D. Kralj, P. Butala, and N. Lavrač, “Data mining for fault diagnostics: A case for plastic injection moulding,” In Procedia CIRP, vol. 81, pp. 809-814, 2019.
  • [3] Y.F. Sun, K.S. Lee, and A.Y.C. Nee, “Design and FEM analysis of the milled groove insert method for cooling of plastic injection moulds,” The International Journal of Advanced Manufacturing Technology, vol. 24, no. 9-10, pp. 715-726, 2004.
  • [4] S.H. Tang, Y.M. Kong, S.M. Sapuan, R. Samin, and S. Sulaiman, “Design and thermal analysis of plastic injection mould,” Journal of Materials Processing Technology, vol. 171 no. 2, pp. 259-267, 2006.
  • [5] K.M. Au, and K.M. Yu, “A scaffolding architecture for conformal cooling design in rapid plastic injection moulding,” The International Journal of Advanced Manufacturing Technology, vol. 34, no. 5- 6, pp. 496-515, 2007.
  • [6] M.W. Fu, J.Y.H. Fuh, and A.Y.C. Nee, “Undercut feature recognition in an injection mould design system,” ComputerAided Design, vol. 31, no. 12, pp. 777-790, 1999.
  • [7] L.Q. Tang, C. Chassapis, and S. Manoochehri, “Optimal cooling system design for multi-cavity injection moulding,” Finite Elements in Analysis and Design, vol. 26, no. 3, pp. 229-251, 1997.
  • [8] A. Pesaran, T. Penney, A.W. Czanderna, “Desiccant cooling: state of the art Assessment”, National Renewable Energy Laboratory, pp. 1-12, 1992.
  • [9] B.R. Hughes, H.N Chaudhry, S.A. Ghani, “A review of sustainable cooling technologies in buildings,” Renewable and Sustainable Energy Reviews, vol. 15, no. 6, pp. 3112-3120, 2011.
  • [10] M. Sultan, I.I. El-Sharkawy, T. Miyazaki, B. B Saha, S. Koyama, d “An overview of solid desiccant dehumidification and air conditioning systems,” Renewable and Sustainable Energy Reviews, vol. 46, pp. 16-29, 2015.
  • [11] H.S. Park, and X.P. Dang, “Development of a smart plastic injection mould with conformal cooling channels” Procedia Manufacturing, vol. 10, pp. 48-59, 2017.
  • [12] J.M. Mercado-Colmenero, M.A. RubioParamio, J. J. Marquez-Sevillano, and C. Martin-Doñate, “A new method for the automated design of cooling systems in injection moulds,” Computer-Aided Design, vol. 104, pp. 60-86, 2018.
  • [13] J.C. Lin, “Optimum cooling system design of a free-form injection mould using an abductive network,” Journal of Materials Processing Technology, vol. 120, no. 1-3, pp. 226-236, 2002.
  • [14] H. Zhou, and D. Li, “Mould cooling simulation of the pressing process in TV panel production,” Simulation Modelling Practice and Theory, vol. 13, no. 3, pp. 273- 285, 2005.
  • [15] Plaş Plastic Package Industry and Trade Inc. Manufacturing Notes, 2018.
Toplam 15 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Makine Mühendisliği
Bölüm Araştırma Makalesi
Yazarlar

M. Tahir Oktaç Bu kişi benim 0000-0003-4952-0595

Mustafa Timur Bu kişi benim 0000-0002-4569-0450

Halil Kılıç 0000-0001-6182-356X

Yayımlanma Tarihi 30 Ekim 2021
Gönderilme Tarihi 18 Şubat 2021
Kabul Tarihi 5 Ağustos 2021
Yayımlandığı Sayı Yıl 2021 Cilt: 25 Sayı: 5

Kaynak Göster

APA Oktaç, M. T., Timur, M., & Kılıç, H. (2021). Impact of Dehumidification Devices on Production Efficiency in Plastic Injection. Sakarya University Journal of Science, 25(5), 1129-1135. https://doi.org/10.16984/saufenbilder.879543
AMA Oktaç MT, Timur M, Kılıç H. Impact of Dehumidification Devices on Production Efficiency in Plastic Injection. SAUJS. Ekim 2021;25(5):1129-1135. doi:10.16984/saufenbilder.879543
Chicago Oktaç, M. Tahir, Mustafa Timur, ve Halil Kılıç. “Impact of Dehumidification Devices on Production Efficiency in Plastic Injection”. Sakarya University Journal of Science 25, sy. 5 (Ekim 2021): 1129-35. https://doi.org/10.16984/saufenbilder.879543.
EndNote Oktaç MT, Timur M, Kılıç H (01 Ekim 2021) Impact of Dehumidification Devices on Production Efficiency in Plastic Injection. Sakarya University Journal of Science 25 5 1129–1135.
IEEE M. T. Oktaç, M. Timur, ve H. Kılıç, “Impact of Dehumidification Devices on Production Efficiency in Plastic Injection”, SAUJS, c. 25, sy. 5, ss. 1129–1135, 2021, doi: 10.16984/saufenbilder.879543.
ISNAD Oktaç, M. Tahir vd. “Impact of Dehumidification Devices on Production Efficiency in Plastic Injection”. Sakarya University Journal of Science 25/5 (Ekim 2021), 1129-1135. https://doi.org/10.16984/saufenbilder.879543.
JAMA Oktaç MT, Timur M, Kılıç H. Impact of Dehumidification Devices on Production Efficiency in Plastic Injection. SAUJS. 2021;25:1129–1135.
MLA Oktaç, M. Tahir vd. “Impact of Dehumidification Devices on Production Efficiency in Plastic Injection”. Sakarya University Journal of Science, c. 25, sy. 5, 2021, ss. 1129-35, doi:10.16984/saufenbilder.879543.
Vancouver Oktaç MT, Timur M, Kılıç H. Impact of Dehumidification Devices on Production Efficiency in Plastic Injection. SAUJS. 2021;25(5):1129-35.