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EXPERIMENTAL AND NUMERICAL STUDY OF SEWING SEAMS OF AUTOMOBILE SEAT COVERS UNDER UNIDIRECTIONAL AND MULTIAXIAL LOADING

Year 2019, Volume: 29 Issue: 4, 322 - 335, 31.12.2019
https://doi.org/10.32710/tekstilvekonfeksiyon.495322

Abstract

In industrial
textiles, knowing the exact characteristics and behaviour of materials is
important. A several precise studies and numerical models of material
structures of fabrics, foams, and threads have been developed, but the behaviours
of entire functional parts have been researched to a lesser extent. For car
seats, industrial textiles not just cover the underlying foam but also increase
rigidity of the seat cushion and influence viscoelastic behaviours of foams. Moreover,
strength of sewn seams is one of the main quality parameters. Herein, four
polyester and polyamide threads were sewn on a material used for car seat covers
through lockstitch sewing. Combinations of these materials were studied using static
tests in the unidirectional and multiaxial variants. The experimental measurements
recorded using a high-speed camera and computer tomography were used to create CAD
models. Numerical simulations were conducted using these models and the
obtained material models. These model studies help predict and describe the
stresses emerging within various types of textile and the threads in their
connections. The simulation results agree well with the experimental results

References

  • Reference1 Shishoo, R. (2008). Textile advances in the automotive industry. The Textile Institute. Boca Raton Press: Woodhead, ISBN 9781845693312.
  • Reference2 Fung, W. (2000). Textiles in automotive engineering. Cambridge: Woodhead, ISBN 1855734931.
  • Reference3 Barbulov-Popov D., Cirkovic N. and Stepanovic J. (2012) The Influence of Stitch Density and of the Type of Sewing Thread on Seam Strength. TEM Journal, 2, 104–110.
  • Reference4 Mazari A., Kausik B. and A.Havelka. (2016). Prediction of needle heating in an industrial sewing machine. Textile Research Journal, 86(3), 302–310.
  • Reference5 Zak J. Modelling of textile structures, Fibres and Textiles, Slovak University of Technology in Bratislava, Vol. 22, 2015, ISSN 1335-0617.
  • Reference6 Midha, Vinay Kumar, R. Chatopadhyay and V. K. Kothari, (2009). Studies on the Changes in Tensile Properties of Sewing Thread at Different Sewing Stages. Textile Research Journal, 79(13), 1155–1167.
  • Reference7 Rudolf A. and J. Gersak. (2011). The effect of drawing on PET filament sewing thread performance properties. Textile Research Journal, 82(2), 148–160.
  • Reference8 Gülşah P. and Çeken F. (2009). Research on the breaking and tearing strength and elongation and elongation of automobile seat cover fabrics. Textile Research Journal, 79(1), 47–58.
  • Reference9 Ujevic D. and S. Kovacevic. (2004). Impact of the seam on the properties of technical and nonwoven textiles for making car seat coverings. International Nonwovens Journal, 13(1), 31–41.
  • Reference10 Germanova-Krasteva D. and Petrov H. (2008). Investigation on the seam’s quality by sewing of light fabrics. International Journal of Clothing Science and Technology, (20), 57–64.
  • Reference11 Bagnaci B, Shanbeh M and Ghareaghaji A (2010). Effect of tensile fatigue cyclic loads on bagging deformation of elastic woven fabrics. Indian Journal of Fibre & Textile Research, 35 298–302.
  • Reference12 Quaglini V., Corazza C. and Poggi C. (2008) Experimental characterization of orthotropic technical textiles under uniaxial and biaxial loading. Composites Part A: Applied Science and Manufacturing, 39(8), 1331-1342.
  • Reference13 Kawabata S. a Niwa M. Validity of the Linearizing Method for Describing the Biaxial stress-strain relationship of textile. The University of Shiga Prefecture. 1984.
  • Reference14 Wang, Y., P. Zhang a Y. Zhang. (2014). Experimental investigation the dynamic pressure attenuation of elastic fabric for compression garment. Textile Research Journal [online]. 84(6), 572–582 [cit. 2016-03-28].
  • Reference15 ISO 2060:1994 Textiles: Yarn from packages-Determination of linear density (mass per unit length) by the skein method.
  • Reference16 ISO 2061:2010 Textiles: Determination of twist in yarns - Direct counting method.
  • Reference17 ISO 5084: 1996 Textiles-Determination of thickness of textile and textile products.
  • Reference18 ISO 13935-1: 2014 Textiles - Seam tensile properties of fabrics and made-up textile articles - Part 1: Determination of maximum force to seam rupture using the strip method.
  • Reference19 Kovalova N., Kulhavý P., Vosáhlo J. and Havelka A.: Numerical Model and Analysis of Multiaxial Stress on the Sewing seam. Pro. Int. Conf. AUTEX 2016. Ljubljana: University of Ljubljana, 2016.
  • Reference20 Reinhard, Hans W., Corazza C. and C. Poggl. (1976). On the biaxial testing and strength of coated fabrics. Experimental Mechanics, 16(2), pp. 71–74.
  • Reference21 Novak O. and Hanuš J. 3D nonwovens in medicine-simulation of mattresses behavior under loading. Liberec: Technical university in Liberec, 2010, 112 p.
  • Reference22 Escarpita D., Koenders E.A.B. and D.B.F. Carvalho. Biaxial Tensile Strength Characterization of Textile Composite Materials. Composites and Their Properties. InTech, 2012-08-22.
  • Reference23 S. K. Mukhopadhyay, Jeffrey F. L. Partridge Automotive textiles, The textile Institute, Oxford, 1999.
  • Reference24 ISO 139:2005 Textiles — Standard atmospheres for conditioning and testing.
  • Reference25 Kulhavy P., Kovalova N., Vosahlo J., Numerical Model of the Static Loading of a Stitched Seam in the Composite Cover of Car Seat, Applied Mechanics and Materials Vol. 827, Trans tech publ., 2015.
  • Reference26 Matousek I., Computer modelling in the automated production of molded glass: Liberec: Technical University of Liberec, 2005, 28 s. ISBN 80-708-3988-0.
  • Reference27 Zára J., Benes B. Modern computer graphics. Brno: Computer Press, 2004, 609 p. ISBN 80-251-0454-0.
  • Reference28 Vosahlo J., Novak O., Petru M. Lepsik P. Experimental and numerical study of mechanical properties of artificial blood vessel, EAN 2014 - 52nd Int. Conf. on Exp. Stress Analysis 2014 Marianske Lazne; Czech Republic, 2014: pp. 175-176.
  • Reference29 Madenci E., Guven I. (2006). The Finite Element Method and Applications in Engineering Using ANSYS, Springer, ISBN-13: 978-0387282893.
  • Reference30 Talia M., Lankarani H., Talia J.E. (1999). New experimental technique for the study and analysis of solid particle erosion mechanisms, Wear pp. 225-229, pp.1070–1077.
  • Reference31 Jirásek M., Bažant Z. (2002). Inelastic analysis of structures, Wiley, ISBN 0-471-98716-6.
  • Reference32 Zavarise G, Wriggers P, Schrefler BA. (1995). On augmented Lagrangian algorithms for thermomechanical contact problems with friction. Int. Journal for Numerical Methods in Engineering 38 (17), 2929–2949.
Year 2019, Volume: 29 Issue: 4, 322 - 335, 31.12.2019
https://doi.org/10.32710/tekstilvekonfeksiyon.495322

Abstract

References

  • Reference1 Shishoo, R. (2008). Textile advances in the automotive industry. The Textile Institute. Boca Raton Press: Woodhead, ISBN 9781845693312.
  • Reference2 Fung, W. (2000). Textiles in automotive engineering. Cambridge: Woodhead, ISBN 1855734931.
  • Reference3 Barbulov-Popov D., Cirkovic N. and Stepanovic J. (2012) The Influence of Stitch Density and of the Type of Sewing Thread on Seam Strength. TEM Journal, 2, 104–110.
  • Reference4 Mazari A., Kausik B. and A.Havelka. (2016). Prediction of needle heating in an industrial sewing machine. Textile Research Journal, 86(3), 302–310.
  • Reference5 Zak J. Modelling of textile structures, Fibres and Textiles, Slovak University of Technology in Bratislava, Vol. 22, 2015, ISSN 1335-0617.
  • Reference6 Midha, Vinay Kumar, R. Chatopadhyay and V. K. Kothari, (2009). Studies on the Changes in Tensile Properties of Sewing Thread at Different Sewing Stages. Textile Research Journal, 79(13), 1155–1167.
  • Reference7 Rudolf A. and J. Gersak. (2011). The effect of drawing on PET filament sewing thread performance properties. Textile Research Journal, 82(2), 148–160.
  • Reference8 Gülşah P. and Çeken F. (2009). Research on the breaking and tearing strength and elongation and elongation of automobile seat cover fabrics. Textile Research Journal, 79(1), 47–58.
  • Reference9 Ujevic D. and S. Kovacevic. (2004). Impact of the seam on the properties of technical and nonwoven textiles for making car seat coverings. International Nonwovens Journal, 13(1), 31–41.
  • Reference10 Germanova-Krasteva D. and Petrov H. (2008). Investigation on the seam’s quality by sewing of light fabrics. International Journal of Clothing Science and Technology, (20), 57–64.
  • Reference11 Bagnaci B, Shanbeh M and Ghareaghaji A (2010). Effect of tensile fatigue cyclic loads on bagging deformation of elastic woven fabrics. Indian Journal of Fibre & Textile Research, 35 298–302.
  • Reference12 Quaglini V., Corazza C. and Poggi C. (2008) Experimental characterization of orthotropic technical textiles under uniaxial and biaxial loading. Composites Part A: Applied Science and Manufacturing, 39(8), 1331-1342.
  • Reference13 Kawabata S. a Niwa M. Validity of the Linearizing Method for Describing the Biaxial stress-strain relationship of textile. The University of Shiga Prefecture. 1984.
  • Reference14 Wang, Y., P. Zhang a Y. Zhang. (2014). Experimental investigation the dynamic pressure attenuation of elastic fabric for compression garment. Textile Research Journal [online]. 84(6), 572–582 [cit. 2016-03-28].
  • Reference15 ISO 2060:1994 Textiles: Yarn from packages-Determination of linear density (mass per unit length) by the skein method.
  • Reference16 ISO 2061:2010 Textiles: Determination of twist in yarns - Direct counting method.
  • Reference17 ISO 5084: 1996 Textiles-Determination of thickness of textile and textile products.
  • Reference18 ISO 13935-1: 2014 Textiles - Seam tensile properties of fabrics and made-up textile articles - Part 1: Determination of maximum force to seam rupture using the strip method.
  • Reference19 Kovalova N., Kulhavý P., Vosáhlo J. and Havelka A.: Numerical Model and Analysis of Multiaxial Stress on the Sewing seam. Pro. Int. Conf. AUTEX 2016. Ljubljana: University of Ljubljana, 2016.
  • Reference20 Reinhard, Hans W., Corazza C. and C. Poggl. (1976). On the biaxial testing and strength of coated fabrics. Experimental Mechanics, 16(2), pp. 71–74.
  • Reference21 Novak O. and Hanuš J. 3D nonwovens in medicine-simulation of mattresses behavior under loading. Liberec: Technical university in Liberec, 2010, 112 p.
  • Reference22 Escarpita D., Koenders E.A.B. and D.B.F. Carvalho. Biaxial Tensile Strength Characterization of Textile Composite Materials. Composites and Their Properties. InTech, 2012-08-22.
  • Reference23 S. K. Mukhopadhyay, Jeffrey F. L. Partridge Automotive textiles, The textile Institute, Oxford, 1999.
  • Reference24 ISO 139:2005 Textiles — Standard atmospheres for conditioning and testing.
  • Reference25 Kulhavy P., Kovalova N., Vosahlo J., Numerical Model of the Static Loading of a Stitched Seam in the Composite Cover of Car Seat, Applied Mechanics and Materials Vol. 827, Trans tech publ., 2015.
  • Reference26 Matousek I., Computer modelling in the automated production of molded glass: Liberec: Technical University of Liberec, 2005, 28 s. ISBN 80-708-3988-0.
  • Reference27 Zára J., Benes B. Modern computer graphics. Brno: Computer Press, 2004, 609 p. ISBN 80-251-0454-0.
  • Reference28 Vosahlo J., Novak O., Petru M. Lepsik P. Experimental and numerical study of mechanical properties of artificial blood vessel, EAN 2014 - 52nd Int. Conf. on Exp. Stress Analysis 2014 Marianske Lazne; Czech Republic, 2014: pp. 175-176.
  • Reference29 Madenci E., Guven I. (2006). The Finite Element Method and Applications in Engineering Using ANSYS, Springer, ISBN-13: 978-0387282893.
  • Reference30 Talia M., Lankarani H., Talia J.E. (1999). New experimental technique for the study and analysis of solid particle erosion mechanisms, Wear pp. 225-229, pp.1070–1077.
  • Reference31 Jirásek M., Bažant Z. (2002). Inelastic analysis of structures, Wiley, ISBN 0-471-98716-6.
  • Reference32 Zavarise G, Wriggers P, Schrefler BA. (1995). On augmented Lagrangian algorithms for thermomechanical contact problems with friction. Int. Journal for Numerical Methods in Engineering 38 (17), 2929–2949.
There are 32 citations in total.

Details

Primary Language English
Subjects Wearable Materials
Journal Section Articles
Authors

Natalia Kovalova 0000-0001-6425-6652

Publication Date December 31, 2019
Submission Date December 11, 2018
Acceptance Date November 26, 2019
Published in Issue Year 2019 Volume: 29 Issue: 4

Cite

APA Kovalova, N. (2019). EXPERIMENTAL AND NUMERICAL STUDY OF SEWING SEAMS OF AUTOMOBILE SEAT COVERS UNDER UNIDIRECTIONAL AND MULTIAXIAL LOADING. Textile and Apparel, 29(4), 322-335. https://doi.org/10.32710/tekstilvekonfeksiyon.495322

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