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Effect of Age Hardening on the Wear Behaviour of the Al-7Si-4Zn-3Cu Alloy

Year 2019, Volume: 11 Issue: 2, 602 - 611, 30.06.2019
https://doi.org/10.29137/umagd.531910

Abstract

In this study, the friction and wear properties of the Al-7Si-4Zn-3Cu alloy aged T6 and T7 conditions after its solutionizing and quenching treatment were investigated. The results obtained from heat treated alloy were compared to its as-cast state. The friction coefficient of the alloy increased but its volume loss decreased after the T6 and T7 heat treatments. It was especially observed that the alloy aged T6 and T7 conditions exhibited higher wear resistance than its as-cast state at high load and sliding speed. On the other hand, T6 heat treatment was determined to be more powerful effect than the T7 to improve the wear resistance of the alloy. The results obtained were explained in terms of the hardness and strength of the alloy with its wear mechanism at both heat treated and as-cast states.

References

  • REFERANSLAR
  • Alemdag, Y., & Beder, M. (2014). Microstructural, mechanical and tribological properties of Al-7Si-(0-5)Zn alloys. Materials & Design, 63, 159-167. doi:10.1016/j.matdes.2014.06.006
  • Alemdag, Y., & Beder, M. (2015). DRY SLIDING WEAR PROPERTIES OF Al-7Si-4Zn-(0-5)Cu ALLOYS. Journal of the Balkan Tribological Association, 21(1), 154-165.
  • Alemdag, Y., & Savaskan, T. (2008). Effects of silicon content on the mechanical properties and lubricated wear behaviour of Al-40Zn-3Cu-(0-5)Si alloys. Tribology Letters, 29(3), 221-227. doi:10.1007/s11249-008-9299-0
  • Anasyida, A. S., Daud, A. R., & Ghazali, M. J. (2010). Dry sliding wear behaviour of Al-12Si-4Mg alloy with cerium addition. Materials & Design, 31(1), 365-374. doi:10.1016/j.matdes.2009.06.007
  • Bai, B. N. P., & Biswas, S. K. (1987). Characterization of Dry Sliding Wear of Al-Si Alloys. Wear, 120(1), 61-74. doi:Doi 10.1016/0043-1648(87)90133-5
  • Birol, Y. (2008). Semisolid processing of near-eutectic and hypereutectic Al-Si-Cu alloys. Journal of Materials Science, 43(10), 3577-3581. doi:10.1007/s10853-008-2565-6
  • Chen, C. L., & Thomson, R. C. (2010). The combined use of EBSD and EDX analyses for the identification of complex intermetallic phases in multicomponent Al-Si piston alloys. Journal of Alloys and Compounds, 490(1-2), 293-300. doi:10.1016/j.jallcom.2009.09.181
  • Cho, S. J., Hockey, B. J., Lawn, B. R., & Bennison, S. J. (1989). Grain-Size and R-Curve Effects in the Abrasive Wear of Alumina. Journal of the American Ceramic Society, 72(7), 1249-1252. doi:DOI 10.1111/j.1151-2916.1989.tb09718.x
  • Clarke, J., & Sarkar, A. D. (1979). Wear Characteristics of as-Cast Binary Aluminium-Silicon Alloys. Wear, 54(1), 7-16. doi:Doi 10.1016/0043-1648(79)90044-9
  • Cui, C. S., Schulz, A., Matthaei-Schulz, E., & Zoch, H. W. (2009). Characterization of silicon phases in spray-formed and extruded hypereutectic Al-Si alloys by image analysis. Journal of Materials Science, 44(18), 4814-4826. doi:10.1007/s10853-009-3734-y
  • Dwivedi, D. K. (2010). Adhesive wear behaviour of cast aluminium-silicon alloys: Overview. Materials & Design, 31(5), 2517-2531. doi:10.1016/j.matdes.2009.11.038
  • El-Salam, F. A., El-Khalek, A. M. A., Nada, R. H., Wahab, L. A., & Zahran, H. Y. (2010). Effect of Sn content on the structural and mechanical properties of Al-Si alloy. Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing, 527(4-5), 1223-1229. doi:10.1016/j.msea.2009.10.002
  • Eshaghi, A., Ghasemi, H. M., & Rassizadehghani, J. (2011). Effect of heat treatment on microstructure and wear behavior of Al-Si alloys with various iron contents. Materials & Design, 32(3), 1520-1525. doi:10.1016/j.matdes.2010.10.014
  • Fatahalla, N., Hafiz, M., & Abdulkhalek, M. (1999). Effect of microstructure on the mechanical properties and fracture of commercial hypoeutectic Al-Si alloy modified with Na, Sb and Sr. Journal of Materials Science, 34(14), 3555-3564. doi:Doi 10.1023/A:1004626425326
  • Jasim, K. M., & Dwarakadasa, E. S. (1987). Wear in Al-Si Alloys under Dry Sliding Conditions. Wear, 119(1), 119-130. doi:Doi 10.1016/0043-1648(87)90102-5
  • Kori, S. A., Murty, B. S., & Chakraborty, M. (2000). Development of an efficient grain refiner for Al-7Si alloy and its modification with strontium. Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing, 283(1-2), 94-104. doi:Doi 10.1016/S0921-5093(99)00794-7
  • Mohamed, A. M. A., Samuel, A. M., Samuel, F. H., & Doty, H. W. (2009). Influence of additives on the microstructure and tensile properties of near-eutectic Al-10.8%Si cast alloy. Materials & Design, 30(10), 3943-3957. doi:10.1016/j.matdes.2009.05.042
  • Nikanorov, S. P., Volkov, M. P., Gurin, V. N., Burenkova, Y. A., Derkachenko, L. I., Kardashev, B. K., . . . Wilcox, W. R. (2005). Structural and mechanical properties of Al-Si alloys obtained by fast cooling of a levitated melt. Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing, 390(1-2), 63-69. doi:10.1016/j.msea.2004.07.037
  • Nogita, K., Yasuda, H., Yoshiya, M., McDonald, S. D., Uesugid, K., Takeuchi, A., & Suzuki, Y. (2010). The role of trace element segregation in the eutectic modification of hypoeutectic Al-Si alloys. Journal of Alloys and Compounds, 489(2), 415-420. doi:10.1016/j.jallcom.2009.09.138
  • Prasad, B. K. (1997). Effects of silicon addition and test parameters on sliding wear characteristics of zinc-based alloy containing 37.5% aluminium. Materials Transactions Jim, 38(8), 701-706. doi:DOI 10.2320/matertrans1989.38.701
  • Prasad, B. K., Venkateswarlu, K., Modi, O. P., Jha, A. K., Das, S., Dasgupta, R., & Yegneswaran, A. H. (1998). Sliding wear behavior of some Al-Si alloys: Role of shape and size of Si particles and test conditions. Metallurgical and Materials Transactions a-Physical Metallurgy and Materials Science, 29(11), 2747-2752. doi:DOI 10.1007/s11661-998-0315-7
  • Raghavan, V. (2007). Al-Si-Zn (Aluminum-Silicon-Zinc). Journal of Phase Equilibria and Diffusion, 28(2), 197-197. doi:10.1007/s11669-007-9030-0
  • Sarkar, A. D. (1975). Wear of Aluminium-Silicon Alloys. Wear, 31(2), 331-343. doi:Doi 10.1016/0043-1648(75)90167-2
  • Sarkar, A. D., & Clarke, J. (1980). Friction and Wear of Aluminium-Silicon Alloys. Wear, 61(1), 157-167. doi:Doi 10.1016/0043-1648(80)90120-9
  • Savaskan, T., & Aydiner, A. (2004). Effects of silicon content on the mechanical and tribological properties of monotectoid-based zinc-aluminium-silicon alloys. Wear, 257(3-4), 377-388. doi:10.1016/j.wear.2004.01.007
  • Savaskan, T., & Bican, O. (2005). Effects of silicon content on the microstructural features and mechanical and sliding wear properties of Zn-40Al-2Cu-(0-5)Si alloys. Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing, 404(1-2), 259-269. doi:10.1016/j.msea.2005.05.078
  • Savaskan, T., Hekimoglu, A. P., & Purcek, G. (2004). Effect of copper content on the mechanical and sliding wear properties of monotectoid-based zinc-aluminium-copper alloys. Tribology International, 37(1), 45-50. doi:10.1016/S0301-679x(03)00113-0
  • Tiryakioglu, M. (2008). Si particle size and aspect ratio distributions in an Al-7%Si-0.6%Mg alloy during solution treatment. Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing, 473(1-2), 1-6. doi:10.1016/j.msea.2007.03.044
  • Torabian, H., Pathak, J. P., & Tiwari, S. N. (1994). Wear Characteristics of Al-Si Alloys. Wear, 172(1), 49-58. doi:Doi 10.1016/0043-1648(94)90298-4
  • Xu, C. L., Yang, Y. F., Wang, H. Y., & Jiang, Q. C. (2007). Effects of modification and heat-treatment on the abrasive wear behavior of hypereutectic Al-Si alloys. Journal of Materials Science, 42(15), 6331-6338. doi:10.1007/s10853-006-1189-y
  • Yasmin, T., Khalid, A. A., & Haque, M. M. (2004). Tribological (wear) properties of aluminum-silicon eutectic base alloy under dry sliding condition. Journal of Materials Processing Technology, 153, 833-838. doi:10.1016/j.jmatprotec.2004.04.147
  • Ye, H. Z. (2003). An overview of the development of Al-Si-alloy based material for engine applications. Journal of Materials Engineering and Performance, 12(3), 288-297. doi:Doi 10.1361/105994903770343132
  • Zedan, Y., Samuel, F. H., Samuel, A. M., & Doty, H. W. (2010). Effects of Fe intermetallics on the machinability of heat-treated Al-(7-11)% Si alloys. Journal of Materials Processing Technology, 210(2), 245-257. doi:10.1016/j.jmatprotec.2009.09.007

Çözündürme ve Yaşlandırma İşleminin Al-7Si-4Zn-3Cu Alaşımının Sürtünme ve Aşınma Özelliklerine Etkisi

Year 2019, Volume: 11 Issue: 2, 602 - 611, 30.06.2019
https://doi.org/10.29137/umagd.531910

Abstract

Bu çalışmada, çözündürme ve su verme işleminden sonra T6 ve T7 koşullarında yaşlandırma işlemine tabi tutulan Al-7Si-4Zn3Cu alaşımının sürtünme ve aşınma özellikleri incelenmiştir. Elde edilen sonuçlar söz konusu alaşımın dökülmüş durumu ile karşılaştırılmıştır. Bu işlemlerden sonra alaşımın sürtünme katsayısının artığı ancak aşınma kaybının azaldığı gözlenmiştir. Özellikle T6 ve T7 ısıl işlemleri uygulanmış alaşımın yüksek yük ve kayma hızlarında dökülmüş durumuna göre oldukça üstün aşınma direnci sergilediği görülmüştür. Diğer taraftan T6 ısıl işleminin T7 ısıl işlemine göre alaşımın aşınma direnci üzerinde daha etkili olduğu belirlenmiştir. Elde edilen bu sonuçlar hem dökülmüş hem de ısıl işlem görmüş durumdaki alaşımın sertlik
ve mukavemetleri ile bu alaşımda ortaya çıkan aşınma mekanizmalarına dayandırılarak açıklanmıştır. 

References

  • REFERANSLAR
  • Alemdag, Y., & Beder, M. (2014). Microstructural, mechanical and tribological properties of Al-7Si-(0-5)Zn alloys. Materials & Design, 63, 159-167. doi:10.1016/j.matdes.2014.06.006
  • Alemdag, Y., & Beder, M. (2015). DRY SLIDING WEAR PROPERTIES OF Al-7Si-4Zn-(0-5)Cu ALLOYS. Journal of the Balkan Tribological Association, 21(1), 154-165.
  • Alemdag, Y., & Savaskan, T. (2008). Effects of silicon content on the mechanical properties and lubricated wear behaviour of Al-40Zn-3Cu-(0-5)Si alloys. Tribology Letters, 29(3), 221-227. doi:10.1007/s11249-008-9299-0
  • Anasyida, A. S., Daud, A. R., & Ghazali, M. J. (2010). Dry sliding wear behaviour of Al-12Si-4Mg alloy with cerium addition. Materials & Design, 31(1), 365-374. doi:10.1016/j.matdes.2009.06.007
  • Bai, B. N. P., & Biswas, S. K. (1987). Characterization of Dry Sliding Wear of Al-Si Alloys. Wear, 120(1), 61-74. doi:Doi 10.1016/0043-1648(87)90133-5
  • Birol, Y. (2008). Semisolid processing of near-eutectic and hypereutectic Al-Si-Cu alloys. Journal of Materials Science, 43(10), 3577-3581. doi:10.1007/s10853-008-2565-6
  • Chen, C. L., & Thomson, R. C. (2010). The combined use of EBSD and EDX analyses for the identification of complex intermetallic phases in multicomponent Al-Si piston alloys. Journal of Alloys and Compounds, 490(1-2), 293-300. doi:10.1016/j.jallcom.2009.09.181
  • Cho, S. J., Hockey, B. J., Lawn, B. R., & Bennison, S. J. (1989). Grain-Size and R-Curve Effects in the Abrasive Wear of Alumina. Journal of the American Ceramic Society, 72(7), 1249-1252. doi:DOI 10.1111/j.1151-2916.1989.tb09718.x
  • Clarke, J., & Sarkar, A. D. (1979). Wear Characteristics of as-Cast Binary Aluminium-Silicon Alloys. Wear, 54(1), 7-16. doi:Doi 10.1016/0043-1648(79)90044-9
  • Cui, C. S., Schulz, A., Matthaei-Schulz, E., & Zoch, H. W. (2009). Characterization of silicon phases in spray-formed and extruded hypereutectic Al-Si alloys by image analysis. Journal of Materials Science, 44(18), 4814-4826. doi:10.1007/s10853-009-3734-y
  • Dwivedi, D. K. (2010). Adhesive wear behaviour of cast aluminium-silicon alloys: Overview. Materials & Design, 31(5), 2517-2531. doi:10.1016/j.matdes.2009.11.038
  • El-Salam, F. A., El-Khalek, A. M. A., Nada, R. H., Wahab, L. A., & Zahran, H. Y. (2010). Effect of Sn content on the structural and mechanical properties of Al-Si alloy. Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing, 527(4-5), 1223-1229. doi:10.1016/j.msea.2009.10.002
  • Eshaghi, A., Ghasemi, H. M., & Rassizadehghani, J. (2011). Effect of heat treatment on microstructure and wear behavior of Al-Si alloys with various iron contents. Materials & Design, 32(3), 1520-1525. doi:10.1016/j.matdes.2010.10.014
  • Fatahalla, N., Hafiz, M., & Abdulkhalek, M. (1999). Effect of microstructure on the mechanical properties and fracture of commercial hypoeutectic Al-Si alloy modified with Na, Sb and Sr. Journal of Materials Science, 34(14), 3555-3564. doi:Doi 10.1023/A:1004626425326
  • Jasim, K. M., & Dwarakadasa, E. S. (1987). Wear in Al-Si Alloys under Dry Sliding Conditions. Wear, 119(1), 119-130. doi:Doi 10.1016/0043-1648(87)90102-5
  • Kori, S. A., Murty, B. S., & Chakraborty, M. (2000). Development of an efficient grain refiner for Al-7Si alloy and its modification with strontium. Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing, 283(1-2), 94-104. doi:Doi 10.1016/S0921-5093(99)00794-7
  • Mohamed, A. M. A., Samuel, A. M., Samuel, F. H., & Doty, H. W. (2009). Influence of additives on the microstructure and tensile properties of near-eutectic Al-10.8%Si cast alloy. Materials & Design, 30(10), 3943-3957. doi:10.1016/j.matdes.2009.05.042
  • Nikanorov, S. P., Volkov, M. P., Gurin, V. N., Burenkova, Y. A., Derkachenko, L. I., Kardashev, B. K., . . . Wilcox, W. R. (2005). Structural and mechanical properties of Al-Si alloys obtained by fast cooling of a levitated melt. Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing, 390(1-2), 63-69. doi:10.1016/j.msea.2004.07.037
  • Nogita, K., Yasuda, H., Yoshiya, M., McDonald, S. D., Uesugid, K., Takeuchi, A., & Suzuki, Y. (2010). The role of trace element segregation in the eutectic modification of hypoeutectic Al-Si alloys. Journal of Alloys and Compounds, 489(2), 415-420. doi:10.1016/j.jallcom.2009.09.138
  • Prasad, B. K. (1997). Effects of silicon addition and test parameters on sliding wear characteristics of zinc-based alloy containing 37.5% aluminium. Materials Transactions Jim, 38(8), 701-706. doi:DOI 10.2320/matertrans1989.38.701
  • Prasad, B. K., Venkateswarlu, K., Modi, O. P., Jha, A. K., Das, S., Dasgupta, R., & Yegneswaran, A. H. (1998). Sliding wear behavior of some Al-Si alloys: Role of shape and size of Si particles and test conditions. Metallurgical and Materials Transactions a-Physical Metallurgy and Materials Science, 29(11), 2747-2752. doi:DOI 10.1007/s11661-998-0315-7
  • Raghavan, V. (2007). Al-Si-Zn (Aluminum-Silicon-Zinc). Journal of Phase Equilibria and Diffusion, 28(2), 197-197. doi:10.1007/s11669-007-9030-0
  • Sarkar, A. D. (1975). Wear of Aluminium-Silicon Alloys. Wear, 31(2), 331-343. doi:Doi 10.1016/0043-1648(75)90167-2
  • Sarkar, A. D., & Clarke, J. (1980). Friction and Wear of Aluminium-Silicon Alloys. Wear, 61(1), 157-167. doi:Doi 10.1016/0043-1648(80)90120-9
  • Savaskan, T., & Aydiner, A. (2004). Effects of silicon content on the mechanical and tribological properties of monotectoid-based zinc-aluminium-silicon alloys. Wear, 257(3-4), 377-388. doi:10.1016/j.wear.2004.01.007
  • Savaskan, T., & Bican, O. (2005). Effects of silicon content on the microstructural features and mechanical and sliding wear properties of Zn-40Al-2Cu-(0-5)Si alloys. Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing, 404(1-2), 259-269. doi:10.1016/j.msea.2005.05.078
  • Savaskan, T., Hekimoglu, A. P., & Purcek, G. (2004). Effect of copper content on the mechanical and sliding wear properties of monotectoid-based zinc-aluminium-copper alloys. Tribology International, 37(1), 45-50. doi:10.1016/S0301-679x(03)00113-0
  • Tiryakioglu, M. (2008). Si particle size and aspect ratio distributions in an Al-7%Si-0.6%Mg alloy during solution treatment. Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing, 473(1-2), 1-6. doi:10.1016/j.msea.2007.03.044
  • Torabian, H., Pathak, J. P., & Tiwari, S. N. (1994). Wear Characteristics of Al-Si Alloys. Wear, 172(1), 49-58. doi:Doi 10.1016/0043-1648(94)90298-4
  • Xu, C. L., Yang, Y. F., Wang, H. Y., & Jiang, Q. C. (2007). Effects of modification and heat-treatment on the abrasive wear behavior of hypereutectic Al-Si alloys. Journal of Materials Science, 42(15), 6331-6338. doi:10.1007/s10853-006-1189-y
  • Yasmin, T., Khalid, A. A., & Haque, M. M. (2004). Tribological (wear) properties of aluminum-silicon eutectic base alloy under dry sliding condition. Journal of Materials Processing Technology, 153, 833-838. doi:10.1016/j.jmatprotec.2004.04.147
  • Ye, H. Z. (2003). An overview of the development of Al-Si-alloy based material for engine applications. Journal of Materials Engineering and Performance, 12(3), 288-297. doi:Doi 10.1361/105994903770343132
  • Zedan, Y., Samuel, F. H., Samuel, A. M., & Doty, H. W. (2010). Effects of Fe intermetallics on the machinability of heat-treated Al-(7-11)% Si alloys. Journal of Materials Processing Technology, 210(2), 245-257. doi:10.1016/j.jmatprotec.2009.09.007
There are 34 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Articles
Authors

Yasin Alemdağ 0000-0002-7470-4110

Murat Beder This is me 0000-0001-8117-2151

Publication Date June 30, 2019
Submission Date February 25, 2019
Published in Issue Year 2019 Volume: 11 Issue: 2

Cite

APA Alemdağ, Y., & Beder, M. (2019). Çözündürme ve Yaşlandırma İşleminin Al-7Si-4Zn-3Cu Alaşımının Sürtünme ve Aşınma Özelliklerine Etkisi. International Journal of Engineering Research and Development, 11(2), 602-611. https://doi.org/10.29137/umagd.531910

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