Investigation of the Effects of Cutting Fluid Application with Minimum Quantity Lubrication (MQL) Method on the Machinability of Pure Titanium

Year 2024, Volume: 28 Issue: 1, 1 - 9, 29.02.2024

Yunus Kartal Ali Osman Er

https://doi.org/10.16984/saufenbilder.1331381

Abstract

Machining is one of the widely used methods in today's technology and there are many parameters that affect the machinability of the produced product. In the machining process, the machinability of the product depends on parameters such as feed rate, depth of cut, cutting speed and cutting fluid. The use of cutting fluid during the process has advantages such as improving surface quality, but also disadvantages such as increased cost and environmental damage. Due to these disadvantages of cutting fluid in manufacturing processes, alternative methods have been developed. The method called minimum quantity lubrication (MQL) not only reduces cost but also improves machinability. In this study, the machinability of titanium turning was evaluated with main cutting force, surface roughness and temperature measured in the primary cutting zone data. MQL method was used in the study and Taguchi L9 model was applied. The results were compared between dry cutting and MQL atmospheres. The reliability of the data and the degree of influence of the parameters were analyzed by ANOVA. In this study, the shear force data obtained in the dry shear atmosphere were higher than the data obtained in the MQL method. In addition, the surface roughness values obtained in dry cutting atmosphere were also relatively high. The optimum cutting speed, feed rate and depth of cut values for the process were determined as 60 m/min, 0.05 mm/rev and 0.5 mm, respectively.

Keywords

Minimum Quantity Lubrication (MQL), Surface Roughness, Cutting Force, Sustainable Manufacturing, Pure Ti

Supporting Institution

KIRIKKALE ÜNİVERSİTESİ BİLİMSEL ARAŞTIRMA PROJELERİ KOORDİNASYON BİRİMİ

Project Number

2021/050

Thanks

This study was supported by Kırıkkale University Scientific Research Projects Unit with project number 2021/050. Kırıkkale, Turkey

References

• [1] P. Krishnan, S. Raj, “Machinability and tribological analysis of used cooking oil for MQL applications in drilling AISI 304 using a low-cost pneumatic operated MQL system,” ournal o Manufacturing Process, vol. 104, pp. 348-371, 2023.
• [2] R. Maruda, N. Szczotkarz, M. Michalski, K. Arkusz, S. Wojciechowsk, P. Niesłony, N. Khanna, G. M. Królczyk, “Evaluation of tool wear during turning of Ti6Al4V alloy applying MQL technique with Cu nanoparticles diversified in terms of size,“ Wear, vol. 532, no.533, pp. 205111, 2023.
• [3] M. Danish, M. K. Gupta, S. Rubaiee, A. Ahmed, M. E. Korkmaz, “Influence of hybrid Cryo-MQL lubri-cooling strategy on the machining and tribological characteristics of Inconel 718,” Tribology International, vol. 163, pp. 107178, 2021.
• [4] L. Li, J.Xu, G. Guo, M. K. Gupta, M. Chen, “Wear behavior of different coated tools in MQL-assisted high-speed milling of magnesium-based rare-earth alloys,“ Journal of Materials Research and Technology, 2023.
• [5] H. Sun, B. Zou, P. Chen, C. Huang, G. Guo, J. Liu, L. Li, Z. Shi, “Effect of MQL condition on cutting performance of high-speed machining of GH4099 with ceramic end mills,” Tribology International, vol.167, pp. 107401, 2022.
• [6] V. Kharka, S. Mujumdar, S. Shukla “Study on helical milling of SS 304 with small diameter tools under the influence of minimum quantity lubrication (MQL),” Manufacturing Letters, vol. 35, pp.1312-1317, 2023.
• [7] L. Tu, J. Chen, Q. An, W. Ming, J. Xu, M. Chen, L. Lin, Z. Yang, “Machinability improvement of compacted graphite irons in milling process with supercritical CO2-based MQL,” Journal of Manufacturing Processes, vol. 68, no. A, pp. 154-168, 154–168, 2021.
• [8] A. Roushan, U. S. Rao, K. Patra, P. Sahoo, “Performance evaluation of tool coatings and nanofluid MQL on the micro-machinability of Ti-6Al-4V,” Journal of Manufacturing Processes, vol. 73, pp. 595–610, 2022.
• [9] A. Uysal, “Ferritik paslanmaz çeligin çok duvarli karbon nanotüp katkili kesme sivisi kullanilarak minimum miktarda yaglama yöntemi ile frezelenmesinde kesme sicakliginin incelenmesi,” Journal of the Faculty of Engineering and Architecture of Gazi University, vol. 32, no. 3, pp. 645–650, 2017.
• [10] P. K. Nishad, “An investigation on performance of castor oil and Pongamia oil based cutting fluid in MQL milling of aluminium alloy 6061,” Materials Today: Proceedings, 2023.
• [11] B. K. Mawandiya, H. V. Patel, M. A. Makhesana, K. M. Patel, “Machinability investigation of AISI 4340 steel with biodegradable oil-based MQL system,” Materials Today: Proceedings, vol. 59, no. 1, pp. 1-6, 2021.
• [12] M. E. Korkmaz, M. K. Gupta, M. Boy, N. Yaşar, G. M. Krolczyk, M. Günay, “Influence of duplex jets MQL and nano-MQL cooling system on machining performance of Nimonic 80A,” Journal of Manufacturing Processes, vol. 69, pp. 112–124, 2021.
• [13] S. Saha, S. Deb, P. P. Bandyopadhyay, “Shadow zone in MQL application and its influence on lubricant deficiency and machinability during micro-milling,” International Journal of Mechanical Sciences, vol.220, pp. 107181, 2022.
• [14] D. Panda, K. Kumari, N. Dalai, “Performance of Minimum Quantity Lubrication (MQL) and its effect on Dry Machining with the addition of Nano-particle with the biodegradable base fluids: A review,” Materials Today: Proceedings, vol. 56, no.3, pp. 1298-1301, 2022.
• [15] A. Panday, G. S. Goindi, N. Singh, “Evaluation of effect of oil viscosity in MQL turning of aluminium 6061,” Materials Today: Proceedings, vol. 48, no. 5, pp. 1740–1747, 2021.
• [16] M. Akgün, B. Özlü, “Optimization of Cutting Parameters Affecting Cutting Force and Surface Roughness in Machining of AISI P20 Die Steel”, Open Journal of Nano, vol. 7, no.1, pp. 2147, 2022.
• [17] K.V. Subbaiah, C. Raju, C. Suresh, (2020) “Parametric analysis and optimization of hard turning at diferent levels of hardness using wiper ceramic insert,” Measurement, vol.158, no.1, pp.107712, 2020.