TAGUCHI METHOD FOR OPTIMIZING TOOL WEAR RATE AND OVERCUT IN ELECTRO DISCHARGE MACHINING

Ali Kalyon

doi:10.54365/adyumbd.1079127

EN TR

TAGUCHI METHOD FOR OPTIMIZING TOOL WEAR RATE AND OVERCUT IN ELECTRO DISCHARGE MACHINING

Abstract

In this study, machinability of Caldie cold work tool steel on EDM machine was experimentally investigated by using Cu-Cr-Zr electrode for tool wear rate (TWR) and overcut. In the experiment tests, discharge current, pulse duration and duty cycle were used as processing parameters. Machinability levels were determined for the lowest TWR and overcut. The effect of level parameters on TWR and overcut were calculated with the help of ANOVA. Experimental results are interpreted with using three-dimensional graphics. While the optimum machining test condition for electrode wear rate was A1B1C1, the optimum machining level for overcut was determined as A1B1C2. As a result of ANOVA analysis, it was calculated that discharge current was the most powerful parameter on TWR and overcut.

Keywords

EDM , Copper , Overcut , Tool wear rate , Optimization

ELEKTRO EROZYON İLE İŞLEMEDE TAKIM AŞINMA ORANININ VE YANAL AÇIKLIĞIN TAGUCHI YÖNTEMİ İLE OPTİMİZASYONU

Öz

Bu çalışmada, Caldie soğuk iş takım çeliğinin EEİ tezgahında işlenebilirliği, takım aşınma oranı ve yanal açıklık için Cu-Cr-Zr elektrot kullanılarak deneysel olarak incelenmiştir. Deneysel çalışmada işleme parametreleri olarak boşalım akımı, vurum süresi ve çevrim süresi kullanılmıştır. En düşük takım aşınma oranı ve yanal açıklık için işlenebilirlik seviyeleri belirlenmiştir. Seviye parametrelerinin takım aşınma oranı ve yanal açıklık üzerindeki etkisi ANOVA yardımıyla hesaplanmıştır. Deneysel sonuçlar üç boyutlu grafikler kullanılarak yorumlanmıştır. Elektrot aşınma oranı için optimum işleme deney koşulu A1B1C1 iken, yanal açıklık için optimum işleme koşulu A1B1C2 olarak belirlenmiştir. ANOVA analizi sonucunda elektrot aşınma oranı ve yanal açıklık üzerinde en güçlü parametrenin boşalım akımı olduğu hesaplanmıştır.

Anahtar Kelimeler

EEİ , Bakır , Yanal açıklık , Takım aşınma oranı , Optimizasyon

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Details

Primary Language

English

Subjects

Engineering

Journal Section

Research Article

Authors

Ali Kalyon ^*
0000-0003-3300-1336
Türkiye

Publication Date

December 31, 2022

Submission Date

February 25, 2022

Acceptance Date

December 22, 2022

Published in Issue

Year 1970 Volume: 9 Number: 18

DOI

https://doi.org/10.54365/adyumbd.1079127

IZ

https://izlik.org/JA36UU98AP

APA

Kalyon, A. (2022). TAGUCHI METHOD FOR OPTIMIZING TOOL WEAR RATE AND OVERCUT IN ELECTRO DISCHARGE MACHINING. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi, 9(18), 471-480. https://doi.org/10.54365/adyumbd.1079127

AMA

1.Kalyon A. TAGUCHI METHOD FOR OPTIMIZING TOOL WEAR RATE AND OVERCUT IN ELECTRO DISCHARGE MACHINING. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi. 2022;9(18):471-480. doi:10.54365/adyumbd.1079127

Chicago

Kalyon, Ali. 2022. “TAGUCHI METHOD FOR OPTIMIZING TOOL WEAR RATE AND OVERCUT IN ELECTRO DISCHARGE MACHINING”. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi 9 (18): 471-80. https://doi.org/10.54365/adyumbd.1079127.

EndNote

Kalyon A (December 1, 2022) TAGUCHI METHOD FOR OPTIMIZING TOOL WEAR RATE AND OVERCUT IN ELECTRO DISCHARGE MACHINING. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi 9 18 471–480.

IEEE

[1]A. Kalyon, “TAGUCHI METHOD FOR OPTIMIZING TOOL WEAR RATE AND OVERCUT IN ELECTRO DISCHARGE MACHINING”, Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi, vol. 9, no. 18, pp. 471–480, Dec. 2022, doi: 10.54365/adyumbd.1079127.

ISNAD

Kalyon, Ali. “TAGUCHI METHOD FOR OPTIMIZING TOOL WEAR RATE AND OVERCUT IN ELECTRO DISCHARGE MACHINING”. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi 9/18 (December 1, 2022): 471-480. https://doi.org/10.54365/adyumbd.1079127.

JAMA

1.Kalyon A. TAGUCHI METHOD FOR OPTIMIZING TOOL WEAR RATE AND OVERCUT IN ELECTRO DISCHARGE MACHINING. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi. 2022;9:471–480.

MLA

Kalyon, Ali. “TAGUCHI METHOD FOR OPTIMIZING TOOL WEAR RATE AND OVERCUT IN ELECTRO DISCHARGE MACHINING”. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi, vol. 9, no. 18, Dec. 2022, pp. 471-80, doi:10.54365/adyumbd.1079127.

Vancouver

1.Ali Kalyon. TAGUCHI METHOD FOR OPTIMIZING TOOL WEAR RATE AND OVERCUT IN ELECTRO DISCHARGE MACHINING. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi. 2022 Dec. 1;9(18):471-80. doi:10.54365/adyumbd.1079127

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