Fatigue Life Enhancement of Three Point Hitch System Brackets in the Garden Series Tractors
Year 2017,
Volume: 23 Issue: 2, 185 - 194, 01.03.2017
İbrahim Savaş Dalmış
Olcay Tezcan
Sait Özmen Eruslu
Abstract
The main objective of this research was to enhance the fatigue performance of the brackets found in the three point hitch system used in garden series tractors. This was achieved by using experimental tests and finite element analysis. The manufactured brackets were validated with fatigue rig tests, namely a lifting capacity test, a push-pull test and a liftinglowering test. The lifting capacity test of three point hitch mechanism was established according to ISO 730-1 standards. In addition to the lift capacity test, problems were also experienced with the cylinder clamping brackets during the pushpull tests. The bracket brakeage occurred during the 11,218th test cycle. According to the test results and finite element analysis, the brackets were strengthened at critical damage points. The thickness of the bracket connection surface was increased from 12 mm to 19 mm and the bracket material was changed from GG25 to GG35. The enhanced brackets passed the tests without any breakage
References
- Al-Jalil H F, Khadir A & Mukahal W (2001). Design and performance of an adjustable three-point hitch dynamometer. Soil and Tillage Research 62: 153-156
- Al-Janobi A (2000). A data-acquisition system to monitor performance of fully mounted implements. Journal of Agricultural Engineering Research 75: 167-175
- Alimardani R, Fazel Z, Akram A, Mahmoudi A & Varnamkhasti M G (2008). Design and development of a three-point hitch dynamometer. Journal of Agricultural Technology 4: 37-52
- Askari M, Komarizade M H, Nikbakht A M, Nobakht N & Teimourlou R F (2011). A novel three-point hitch dynamometer to measure the draft requirement of mounted implements. Research in Agricultural Engineering 57(4): 128-136
- ASM (1996). ASM Handbook. Fatigue and Fracture 19: 963-979
- Chisholm C J & Harral B B (1989). The prediction of implement fatigue life. Journal of Agricultural Engineering Research 42(3): 203-218
- Goodwin R J, Reynolds A J, O’Dogherty M J & Al-Ghazal A A (1993). A triaxial dynamometer for force and moment measurement on tillage implements. Journal of Agricultural Engineering Research 55(3): 189-205
- ISO (1994). ISO 730-1 Agricultural wheeled tractors- Rear-mounted three-point linkage. International standard
- Keçecioğlu G & Gülsoylu E (2005). Tarım Traktörleri. Ege Üniversitesi Yayınları Ziraat Fakültesi Yayın No: 565, 241 s
- Khan J, Godwin R J, Kilgour J & Blackmore B S (2007). Design and calibration of a bi-axial extended octagonal ring transducer system for the measurement of tractor-implement forces. Journal of Engineering and Applied Sciences 2(1): 16-20
- Koike M & Tanaka T (1976). Analysis on the structural strength of tractor frame part III. Journal of Japanese Society of Agricultural Machinery 38(2): 169-175
- Kolator B & Białobrzewski I (2011). A simulation model of 2WD tractor performance. Computers and Electronics in Agriculture 76(2): 231-239
- Laceklis-Bertmanis J & Kronbergs E (2013). Model of hydropneumatic three point hitch. In: Proceeding of the 12th International Scientific Conference, Engineering for Rural Development, 23-24 May, Jelgava, Latvia, pp. 49-54
- Laceklis-Bertmanis J, Pirs V & Jesko Z (2010). Investigation of pressure oscillation in hydraulic hitch-system. In: Proceedings of the 16th International Scientific Conference “Research for Rural Development”, 19-21 May, Jelgava: LUA, Latvia, pp. 95-99
- Mattetti M, Molari G & Sedoni E (2012). Methodology for the realization of accelerated structural tests on tractors. Biosystems Engineering 113(3): 266-271
- Otmianowski T (1983). Procesy odnowy maszyn rolniczych. PWRiL. Warszawa
- Paraforos D S, Griepentrog H W & Sturmfels W (2013). New methodology to assess and test the durability of agricultural machinery. In: Proceedings VDI-MEG AgEng, Hanover, Germany, pp. 407-412
- Portes P, Bauer F & Čupera J (2013). Laboratory- experimental verification of calculation of force effects in tractor’s three-point hitch acting on driving wheels. Soil and Tillage Research 128: 81-90
- Radaj D (1995). Ermüdungsfestigkeit, Springer Verlag, Berlin, Germany
- Socie D F & Marquis G B (2000). Multiaxial fatigue, Society of Automotive Engineers, Warrendale PA, USA
- Sule S, Jatau J S & Yisa M G (2007). Development of a model stress equation for the steyr tractor lift system. Agricultural Engineering International: The CIGR Ejournal 9: PM 07 030
Bahçe Tipi Traktörlerin Üç Nokta Askı Sistemi Braketlerinin Yorulma Ömürlerinin İyileştirilmesi
Year 2017,
Volume: 23 Issue: 2, 185 - 194, 01.03.2017
İbrahim Savaş Dalmış
Olcay Tezcan
Sait Özmen Eruslu
Abstract
Bu araştırmanın temel amacı bahçe tipi traktörlerde kullanılan hidrolik kaldırıcılı üç nokta askı sistemi bağlantı braketlerinin yorulma performanslarını iyileştirmektir. Bu amaca deneysel ve sonlu elemanlar analizi yardımıyla ulaşılmıştır. Üretilmiş olan braketlere kaldırma kapasitesi testi, çek bırak testi ve indir kaldır yorulma testleri uygulanmıştır. Kaldırma kapasitesi testleri ISO 730-1 standartlarına göre gerçekleştirilmiştir. Kaldırma kapasitesi testlerine ek olarak uygulanan çek bırak testlerinde silindir bağlantı braketlerinde problemler gözlenmiştir. Denemelerin 11218. çevriminde braketlerde kırılmalar görülmüştür. Test sonuçları ve sonlu elemanlar analizlerine göre braketlerin kritik hasar bölgeleri güçlendirilmiştir. Braket bağlantı yüzeyinin kalınlığı 12 mm’den 19 mm’ye çıkartılmıştır ve GG25 olan braket malzemesi GG35 olarak değiştirilmiştir. İyileştirilen braketler, deneysel testleri kırılma olmadan tamamlamıştır.
References
- Al-Jalil H F, Khadir A & Mukahal W (2001). Design and performance of an adjustable three-point hitch dynamometer. Soil and Tillage Research 62: 153-156
- Al-Janobi A (2000). A data-acquisition system to monitor performance of fully mounted implements. Journal of Agricultural Engineering Research 75: 167-175
- Alimardani R, Fazel Z, Akram A, Mahmoudi A & Varnamkhasti M G (2008). Design and development of a three-point hitch dynamometer. Journal of Agricultural Technology 4: 37-52
- Askari M, Komarizade M H, Nikbakht A M, Nobakht N & Teimourlou R F (2011). A novel three-point hitch dynamometer to measure the draft requirement of mounted implements. Research in Agricultural Engineering 57(4): 128-136
- ASM (1996). ASM Handbook. Fatigue and Fracture 19: 963-979
- Chisholm C J & Harral B B (1989). The prediction of implement fatigue life. Journal of Agricultural Engineering Research 42(3): 203-218
- Goodwin R J, Reynolds A J, O’Dogherty M J & Al-Ghazal A A (1993). A triaxial dynamometer for force and moment measurement on tillage implements. Journal of Agricultural Engineering Research 55(3): 189-205
- ISO (1994). ISO 730-1 Agricultural wheeled tractors- Rear-mounted three-point linkage. International standard
- Keçecioğlu G & Gülsoylu E (2005). Tarım Traktörleri. Ege Üniversitesi Yayınları Ziraat Fakültesi Yayın No: 565, 241 s
- Khan J, Godwin R J, Kilgour J & Blackmore B S (2007). Design and calibration of a bi-axial extended octagonal ring transducer system for the measurement of tractor-implement forces. Journal of Engineering and Applied Sciences 2(1): 16-20
- Koike M & Tanaka T (1976). Analysis on the structural strength of tractor frame part III. Journal of Japanese Society of Agricultural Machinery 38(2): 169-175
- Kolator B & Białobrzewski I (2011). A simulation model of 2WD tractor performance. Computers and Electronics in Agriculture 76(2): 231-239
- Laceklis-Bertmanis J & Kronbergs E (2013). Model of hydropneumatic three point hitch. In: Proceeding of the 12th International Scientific Conference, Engineering for Rural Development, 23-24 May, Jelgava, Latvia, pp. 49-54
- Laceklis-Bertmanis J, Pirs V & Jesko Z (2010). Investigation of pressure oscillation in hydraulic hitch-system. In: Proceedings of the 16th International Scientific Conference “Research for Rural Development”, 19-21 May, Jelgava: LUA, Latvia, pp. 95-99
- Mattetti M, Molari G & Sedoni E (2012). Methodology for the realization of accelerated structural tests on tractors. Biosystems Engineering 113(3): 266-271
- Otmianowski T (1983). Procesy odnowy maszyn rolniczych. PWRiL. Warszawa
- Paraforos D S, Griepentrog H W & Sturmfels W (2013). New methodology to assess and test the durability of agricultural machinery. In: Proceedings VDI-MEG AgEng, Hanover, Germany, pp. 407-412
- Portes P, Bauer F & Čupera J (2013). Laboratory- experimental verification of calculation of force effects in tractor’s three-point hitch acting on driving wheels. Soil and Tillage Research 128: 81-90
- Radaj D (1995). Ermüdungsfestigkeit, Springer Verlag, Berlin, Germany
- Socie D F & Marquis G B (2000). Multiaxial fatigue, Society of Automotive Engineers, Warrendale PA, USA
- Sule S, Jatau J S & Yisa M G (2007). Development of a model stress equation for the steyr tractor lift system. Agricultural Engineering International: The CIGR Ejournal 9: PM 07 030