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Termik Santrallerde OPC Aracılığıyla DCS ve SCADA Sistemleri için Otomatik Raporlama Çözümünün Tasarımı ve Uygulanması

Year 2025, Volume: 1 Issue: 2, 70 - 83, 25.12.2025

Mahmut Kiriktir , Fırat Ekinci

Abstract

Bu makale, bir termik santral için doğru, zaman damgalı veriler toplamak amacıyla OPC teknolojisini kullanan otomatik bir raporlama sistemi geliştirmeye odaklanmaktadır. Raporlar, işletmelerin her aşamasında ilerlemeyi belgelemelerine ve düzenleyici gerekliliklerle uyumu sağlamalarına yardımcı olduğu için oldukça önemlidir. Çalışma, el yazısı ile yazılan veri girişinin neden olduğu insan hatası, veri kaybı ve verimsizlik gibi risklere vurgu yapmaktadır. Otomatik bir raporlama sistemi, daha yüksek doğruluk sağlayarak, hataları minimize eder, zaman tasarrufu sağlar ve personel ihtiyaçlarını optimize eder. Ayrıca, üretkenliği artırır ve stratejik karar alma süreçlerini destekler. Veriler, SCADA ve DCS üzerinden toplanır, PTC Kepware yazılımı iletişimi kolaylaştırırken, veriler Microsoft SQL Server veritabanında depolanır. Robosoft Control (Türkiye) tarafından desteklenen sistem, termik santral sektöründe operasyonel performansı ve düzenleyici uyumu artıran güvenilir ve verimli bir çözüm sunmaktadır.

Keywords

DCS OPC Otomatik Raporlama SCADA

References

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  • [2] Laurinaho, R. A., Autiosalo, J., Nikander, A., Mattila, J., & Tammi, K. (2020). Data link for the creation of digital twins. IEEE Access, 8, 228675–228684.
  • [3] Abdelsattar, A., Park, E. J., & Marzouk, A. (2022). An OPC UA client/gateway based digital twin architecture of a SCADA system with embedded system connections. In Proc. IEEE/ASME Int. Conf. Adv. Intell. Mechatronics (AIM), 798–803.
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  • [6] Xia, S. (2024). Implementation of real-time reporting for mobile network–based virtual power plant with OPC UA (Master’s thesis, University of Helsinki).
  • [7] Menezes, C., Cunha, H., Siqueira, G., Santos, M., França, B., & Lopes, Y. (2024). Metaverse framework for power systems: Proposal and case study. Electric Power Systems Research, 237, 111039.
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  • [9] Vagaš, M., Majerčák, O., Galajdová, A., Rákay, R., & Romancík, J. (2025). Data processing approach based on OPC UA architecture implementation and Bluebird platform. IEEE Access, 13, 1–15.
  • [10] Lee, C., Kwon, H., & Lee, Y. I. (2025). OPC UA-based three-layer architecture for aggregated microgrids integrating edge cloud computing and IEC 62264. Journal of Industrial Information Integration, 48, Article 100965.
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  • [16] Nicola, M., Nicola, C. I., Sacerdotianu, D., & Duță, M. (2017). SCADA systems architecture based on OPC servers and applications for industrial process control. In Proc. Int. Conf. Hydraulics and Pneumatics – HERVEX, Mar.
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  • [19] Dewesoft Blog. (2025, May 19). What is OPC UA? [Online]. Available: https://dewesoft.com/blog/what-is-opc-ua
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Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations

Year 2025, Volume: 1 Issue: 2, 70 - 83, 25.12.2025

Mahmut Kiriktir , Fırat Ekinci

Abstract

This paper focuses on developing an automated reporting system for a thermal power plant, using OPC technology to collect accurate, time-stamped data. Reports are crucial for businesses at every stage, helping document progress and ensuring compliance with regulatory requirements. The study emphasizes the risks associated with manual data entry, such as human error, data loss, and inefficiency. An automated reporting system addresses these issues by ensuring greater accuracy, minimizing errors, and saving time. It also optimizes personnel needs and boosts productivity while supporting strategic decision-making. Data is gathered from SCADA and DCS, with PTC Kepware software facilitating communication, and stored in a Microsoft SQL Server database. The system, supported by Robosoft Control (Turkey), offers a reliable, efficient solution that enhances operational performance and regulatory compliance in the thermal power sector.

Keywords

Automated reporting DCS OPC SCADA

References

  • [1] Caiza, G., Nuñez, A., Garcia, C. A., & Garcia, M. V. (2020). Human machine interfaces based on open source web-platform and OPC UA. Procedia Manufacturing, 42, 307–314.
  • [2] Laurinaho, R. A., Autiosalo, J., Nikander, A., Mattila, J., & Tammi, K. (2020). Data link for the creation of digital twins. IEEE Access, 8, 228675–228684.
  • [3] Abdelsattar, A., Park, E. J., & Marzouk, A. (2022). An OPC UA client/gateway based digital twin architecture of a SCADA system with embedded system connections. In Proc. IEEE/ASME Int. Conf. Adv. Intell. Mechatronics (AIM), 798–803.
  • [4] Caiza, G., & Sanz, R. (2024). An immersive digital twin applied to a manufacturing execution system for the monitoring and control of Industry 4.0 processes. Applied Sciences, 14(10), 4125.
  • [5] Wang, D., Peng, D., & Huang, D. (2024). Application and prospects of large AI models in virtual power plants. Electric Power Systems Research, 222, 111403.
  • [6] Xia, S. (2024). Implementation of real-time reporting for mobile network–based virtual power plant with OPC UA (Master’s thesis, University of Helsinki).
  • [7] Menezes, C., Cunha, H., Siqueira, G., Santos, M., França, B., & Lopes, Y. (2024). Metaverse framework for power systems: Proposal and case study. Electric Power Systems Research, 237, 111039.
  • [8] Gupta, R., Pandey, G., & Pal, S. K. (2025). Automating government report generation: A generative AI approach for efficient data extraction, analysis, and visualization. Digital Government: Research and Practice, 6(1), 1–10.
  • [9] Vagaš, M., Majerčák, O., Galajdová, A., Rákay, R., & Romancík, J. (2025). Data processing approach based on OPC UA architecture implementation and Bluebird platform. IEEE Access, 13, 1–15.
  • [10] Lee, C., Kwon, H., & Lee, Y. I. (2025). OPC UA-based three-layer architecture for aggregated microgrids integrating edge cloud computing and IEC 62264. Journal of Industrial Information Integration, 48, Article 100965.
  • [11] Pu, Y., & Li, G. (2003). Programmable logic controller (PLC) teaching practice. J. Changsha Aviation Vocational Techn. College, (1).
  • [12] Alcaraz, C., & Lopez, J. (2010). A security analysis for wireless sensor mesh networks in highly critical systems. IEEE Trans. Syst., Man, Cybern. C, 40.
  • [13] Savvycom Software Blog. (2025, June 23). SCADA software price. [Online]. Available: https://savvycomsoftware.com/blog/scada-software-price/
  • [14] Electrical Technology. (2025, June 20). Distributed control system (DCS). [Online]. Available: https://www.electricaltechnology.org/2016/08/distributed-control-system-dcs.html
  • [15] Liverpool Olympia. (2025, May 19). What is OPC server full form? [Online]. Available: https://liverpoololympia.com/what-is-opc-server-full-form/
  • [16] Nicola, M., Nicola, C. I., Sacerdotianu, D., & Duță, M. (2017). SCADA systems architecture based on OPC servers and applications for industrial process control. In Proc. Int. Conf. Hydraulics and Pneumatics – HERVEX, Mar.
  • [17] OPC Training Institute. (2025, May 19). OPC read and write PLC. [Online]. Available: https://www.opcti.com/OPC-Read-and-Write-PLC.aspx
  • [18] Drahoš, P., Kučera, E., Haffner, O., & Klimo, I. (2018). Trends in industrial communication and OPC UA. In Cybernetics & Informatics (K&I), 1–5.
  • [19] Dewesoft Blog. (2025, May 19). What is OPC UA? [Online]. Available: https://dewesoft.com/blog/what-is-opc-ua
  • [20] Liu, Z., & Bellot, P. (2020). A configuration tool for MQTT based OPC UA PubSub. In Proc. RIVF International Conference on Computing and Communication Technologies, Oct. 14–15.
  • [21] Bajer, M. (2008). Control systems integration using OPC standard. doi:10.13140/RG.2.2.29713.74085
  • [22] TEİAŞ. (2025, May 15). Load dispatch control centers. [Online]. Available: https://www.teias.gov.tr/en-US/load-dispatch-control-centers
  • [23] Computer Networks: 17th Conference (CN 2010), Ustron, Poland, Jun. 15–19, 2010, Proc. CN 2010.
  • [24] OPC Training Institute. (2025, June 25). OPC dictionary. [Online]. Available: https://www.opcti.com/dictionary.aspx
  • [25] PTC Kepware Support. (2025, June 25). OPC UA client address descriptions. [Online]. Available: https://support.ptc.com/help/kepware/drivers/en/index.html#page/kepware/drivers/OPCUACLIENT/AddressDescriptions.html
There are 25 citations in total.

Details

Primary Language English
Subjects Electrical Energy Generation (Incl. Renewables, Excl. Photovoltaics)
Journal Section Research Article
Authors

Mahmut Kiriktir 0009-0005-3315-8263

Fırat Ekinci 0000-0002-4888-7881

Submission Date October 3, 2025
Acceptance Date November 3, 2025
Publication Date December 25, 2025
Published in Issue Year 2025 Volume: 1 Issue: 2

Cite

APA Kiriktir, M., & Ekinci, F. (2025). Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations. Adana Alparslan Türkeş Bilim Ve Teknoloji Üniversitesi Bilim Dergisi, 1(2), 70-83.
AMA Kiriktir M, Ekinci F. Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations. Adana Alparslan Türkeş Bilim ve Teknoloji Üniversitesi Bilim Dergisi. December 2025;1(2):70-83.
Chicago Kiriktir, Mahmut, and Fırat Ekinci. “Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations”. Adana Alparslan Türkeş Bilim Ve Teknoloji Üniversitesi Bilim Dergisi 1, no. 2 (December 2025): 70-83.
EndNote Kiriktir M, Ekinci F (December 1, 2025) Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations. Adana Alparslan Türkeş Bilim ve Teknoloji Üniversitesi Bilim Dergisi 1 2 70–83.
IEEE M. Kiriktir and F. Ekinci, “Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations”, Adana Alparslan Türkeş Bilim ve Teknoloji Üniversitesi Bilim Dergisi, vol. 1, no. 2, pp. 70–83, 2025.
ISNAD Kiriktir, Mahmut - Ekinci, Fırat. “Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations”. Adana Alparslan Türkeş Bilim ve Teknoloji Üniversitesi Bilim Dergisi 1/2 (December2025), 70-83.
JAMA Kiriktir M, Ekinci F. Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations. Adana Alparslan Türkeş Bilim ve Teknoloji Üniversitesi Bilim Dergisi. 2025;1:70–83.
MLA Kiriktir, Mahmut and Fırat Ekinci. “Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations”. Adana Alparslan Türkeş Bilim Ve Teknoloji Üniversitesi Bilim Dergisi, vol. 1, no. 2, 2025, pp. 70-83.
Vancouver Kiriktir M, Ekinci F. Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations. Adana Alparslan Türkeş Bilim ve Teknoloji Üniversitesi Bilim Dergisi. 2025;1(2):70-83.