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Termik Santrallerde OPC Aracılığıyla DCS ve SCADA Sistemleri için Otomatik Raporlama Çözümünün Tasarımı ve Uygulanması

Yıl 2025, Cilt: 1 Sayı: 2, 70 - 83, 25.12.2025

Öz

Bu makale, bir termik santral için doğru, zaman damgalı veriler toplamak amacıyla OPC teknolojisini kullanan otomatik bir raporlama sistemi geliştirmeye odaklanmaktadır. Raporlar, işletmelerin her aşamasında ilerlemeyi belgelemelerine ve düzenleyici gerekliliklerle uyumu sağlamalarına yardımcı olduğu için oldukça önemlidir. Çalışma, el yazısı ile yazılan veri girişinin neden olduğu insan hatası, veri kaybı ve verimsizlik gibi risklere vurgu yapmaktadır. Otomatik bir raporlama sistemi, daha yüksek doğruluk sağlayarak, hataları minimize eder, zaman tasarrufu sağlar ve personel ihtiyaçlarını optimize eder. Ayrıca, üretkenliği artırır ve stratejik karar alma süreçlerini destekler. Veriler, SCADA ve DCS üzerinden toplanır, PTC Kepware yazılımı iletişimi kolaylaştırırken, veriler Microsoft SQL Server veritabanında depolanır. Robosoft Control (Türkiye) tarafından desteklenen sistem, termik santral sektöründe operasyonel performansı ve düzenleyici uyumu artıran güvenilir ve verimli bir çözüm sunmaktadır.

Kaynakça

  • [1] Caiza, G., Nuñez, A., Garcia, C. A., & Garcia, M. V. (2020). Human machine interfaces based on open source web-platform and OPC UA. Procedia Manufacturing, 42, 307–314.
  • [2] Laurinaho, R. A., Autiosalo, J., Nikander, A., Mattila, J., & Tammi, K. (2020). Data link for the creation of digital twins. IEEE Access, 8, 228675–228684.
  • [3] Abdelsattar, A., Park, E. J., & Marzouk, A. (2022). An OPC UA client/gateway based digital twin architecture of a SCADA system with embedded system connections. In Proc. IEEE/ASME Int. Conf. Adv. Intell. Mechatronics (AIM), 798–803.
  • [4] Caiza, G., & Sanz, R. (2024). An immersive digital twin applied to a manufacturing execution system for the monitoring and control of Industry 4.0 processes. Applied Sciences, 14(10), 4125.
  • [5] Wang, D., Peng, D., & Huang, D. (2024). Application and prospects of large AI models in virtual power plants. Electric Power Systems Research, 222, 111403.
  • [6] Xia, S. (2024). Implementation of real-time reporting for mobile network–based virtual power plant with OPC UA (Master’s thesis, University of Helsinki).
  • [7] Menezes, C., Cunha, H., Siqueira, G., Santos, M., França, B., & Lopes, Y. (2024). Metaverse framework for power systems: Proposal and case study. Electric Power Systems Research, 237, 111039.
  • [8] Gupta, R., Pandey, G., & Pal, S. K. (2025). Automating government report generation: A generative AI approach for efficient data extraction, analysis, and visualization. Digital Government: Research and Practice, 6(1), 1–10.
  • [9] Vagaš, M., Majerčák, O., Galajdová, A., Rákay, R., & Romancík, J. (2025). Data processing approach based on OPC UA architecture implementation and Bluebird platform. IEEE Access, 13, 1–15.
  • [10] Lee, C., Kwon, H., & Lee, Y. I. (2025). OPC UA-based three-layer architecture for aggregated microgrids integrating edge cloud computing and IEC 62264. Journal of Industrial Information Integration, 48, Article 100965.
  • [11] Pu, Y., & Li, G. (2003). Programmable logic controller (PLC) teaching practice. J. Changsha Aviation Vocational Techn. College, (1).
  • [12] Alcaraz, C., & Lopez, J. (2010). A security analysis for wireless sensor mesh networks in highly critical systems. IEEE Trans. Syst., Man, Cybern. C, 40.
  • [13] Savvycom Software Blog. (2025, June 23). SCADA software price. [Online]. Available: https://savvycomsoftware.com/blog/scada-software-price/
  • [14] Electrical Technology. (2025, June 20). Distributed control system (DCS). [Online]. Available: https://www.electricaltechnology.org/2016/08/distributed-control-system-dcs.html
  • [15] Liverpool Olympia. (2025, May 19). What is OPC server full form? [Online]. Available: https://liverpoololympia.com/what-is-opc-server-full-form/
  • [16] Nicola, M., Nicola, C. I., Sacerdotianu, D., & Duță, M. (2017). SCADA systems architecture based on OPC servers and applications for industrial process control. In Proc. Int. Conf. Hydraulics and Pneumatics – HERVEX, Mar.
  • [17] OPC Training Institute. (2025, May 19). OPC read and write PLC. [Online]. Available: https://www.opcti.com/OPC-Read-and-Write-PLC.aspx
  • [18] Drahoš, P., Kučera, E., Haffner, O., & Klimo, I. (2018). Trends in industrial communication and OPC UA. In Cybernetics & Informatics (K&I), 1–5.
  • [19] Dewesoft Blog. (2025, May 19). What is OPC UA? [Online]. Available: https://dewesoft.com/blog/what-is-opc-ua
  • [20] Liu, Z., & Bellot, P. (2020). A configuration tool for MQTT based OPC UA PubSub. In Proc. RIVF International Conference on Computing and Communication Technologies, Oct. 14–15.
  • [21] Bajer, M. (2008). Control systems integration using OPC standard. doi:10.13140/RG.2.2.29713.74085
  • [22] TEİAŞ. (2025, May 15). Load dispatch control centers. [Online]. Available: https://www.teias.gov.tr/en-US/load-dispatch-control-centers
  • [23] Computer Networks: 17th Conference (CN 2010), Ustron, Poland, Jun. 15–19, 2010, Proc. CN 2010.
  • [24] OPC Training Institute. (2025, June 25). OPC dictionary. [Online]. Available: https://www.opcti.com/dictionary.aspx
  • [25] PTC Kepware Support. (2025, June 25). OPC UA client address descriptions. [Online]. Available: https://support.ptc.com/help/kepware/drivers/en/index.html#page/kepware/drivers/OPCUACLIENT/AddressDescriptions.html

Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations

Yıl 2025, Cilt: 1 Sayı: 2, 70 - 83, 25.12.2025

Öz

This paper focuses on developing an automated reporting system for a thermal power plant, using OPC technology to collect accurate, time-stamped data. Reports are crucial for businesses at every stage, helping document progress and ensuring compliance with regulatory requirements. The study emphasizes the risks associated with manual data entry, such as human error, data loss, and inefficiency. An automated reporting system addresses these issues by ensuring greater accuracy, minimizing errors, and saving time. It also optimizes personnel needs and boosts productivity while supporting strategic decision-making. Data is gathered from SCADA and DCS, with PTC Kepware software facilitating communication, and stored in a Microsoft SQL Server database. The system, supported by Robosoft Control (Turkey), offers a reliable, efficient solution that enhances operational performance and regulatory compliance in the thermal power sector.

Kaynakça

  • [1] Caiza, G., Nuñez, A., Garcia, C. A., & Garcia, M. V. (2020). Human machine interfaces based on open source web-platform and OPC UA. Procedia Manufacturing, 42, 307–314.
  • [2] Laurinaho, R. A., Autiosalo, J., Nikander, A., Mattila, J., & Tammi, K. (2020). Data link for the creation of digital twins. IEEE Access, 8, 228675–228684.
  • [3] Abdelsattar, A., Park, E. J., & Marzouk, A. (2022). An OPC UA client/gateway based digital twin architecture of a SCADA system with embedded system connections. In Proc. IEEE/ASME Int. Conf. Adv. Intell. Mechatronics (AIM), 798–803.
  • [4] Caiza, G., & Sanz, R. (2024). An immersive digital twin applied to a manufacturing execution system for the monitoring and control of Industry 4.0 processes. Applied Sciences, 14(10), 4125.
  • [5] Wang, D., Peng, D., & Huang, D. (2024). Application and prospects of large AI models in virtual power plants. Electric Power Systems Research, 222, 111403.
  • [6] Xia, S. (2024). Implementation of real-time reporting for mobile network–based virtual power plant with OPC UA (Master’s thesis, University of Helsinki).
  • [7] Menezes, C., Cunha, H., Siqueira, G., Santos, M., França, B., & Lopes, Y. (2024). Metaverse framework for power systems: Proposal and case study. Electric Power Systems Research, 237, 111039.
  • [8] Gupta, R., Pandey, G., & Pal, S. K. (2025). Automating government report generation: A generative AI approach for efficient data extraction, analysis, and visualization. Digital Government: Research and Practice, 6(1), 1–10.
  • [9] Vagaš, M., Majerčák, O., Galajdová, A., Rákay, R., & Romancík, J. (2025). Data processing approach based on OPC UA architecture implementation and Bluebird platform. IEEE Access, 13, 1–15.
  • [10] Lee, C., Kwon, H., & Lee, Y. I. (2025). OPC UA-based three-layer architecture for aggregated microgrids integrating edge cloud computing and IEC 62264. Journal of Industrial Information Integration, 48, Article 100965.
  • [11] Pu, Y., & Li, G. (2003). Programmable logic controller (PLC) teaching practice. J. Changsha Aviation Vocational Techn. College, (1).
  • [12] Alcaraz, C., & Lopez, J. (2010). A security analysis for wireless sensor mesh networks in highly critical systems. IEEE Trans. Syst., Man, Cybern. C, 40.
  • [13] Savvycom Software Blog. (2025, June 23). SCADA software price. [Online]. Available: https://savvycomsoftware.com/blog/scada-software-price/
  • [14] Electrical Technology. (2025, June 20). Distributed control system (DCS). [Online]. Available: https://www.electricaltechnology.org/2016/08/distributed-control-system-dcs.html
  • [15] Liverpool Olympia. (2025, May 19). What is OPC server full form? [Online]. Available: https://liverpoololympia.com/what-is-opc-server-full-form/
  • [16] Nicola, M., Nicola, C. I., Sacerdotianu, D., & Duță, M. (2017). SCADA systems architecture based on OPC servers and applications for industrial process control. In Proc. Int. Conf. Hydraulics and Pneumatics – HERVEX, Mar.
  • [17] OPC Training Institute. (2025, May 19). OPC read and write PLC. [Online]. Available: https://www.opcti.com/OPC-Read-and-Write-PLC.aspx
  • [18] Drahoš, P., Kučera, E., Haffner, O., & Klimo, I. (2018). Trends in industrial communication and OPC UA. In Cybernetics & Informatics (K&I), 1–5.
  • [19] Dewesoft Blog. (2025, May 19). What is OPC UA? [Online]. Available: https://dewesoft.com/blog/what-is-opc-ua
  • [20] Liu, Z., & Bellot, P. (2020). A configuration tool for MQTT based OPC UA PubSub. In Proc. RIVF International Conference on Computing and Communication Technologies, Oct. 14–15.
  • [21] Bajer, M. (2008). Control systems integration using OPC standard. doi:10.13140/RG.2.2.29713.74085
  • [22] TEİAŞ. (2025, May 15). Load dispatch control centers. [Online]. Available: https://www.teias.gov.tr/en-US/load-dispatch-control-centers
  • [23] Computer Networks: 17th Conference (CN 2010), Ustron, Poland, Jun. 15–19, 2010, Proc. CN 2010.
  • [24] OPC Training Institute. (2025, June 25). OPC dictionary. [Online]. Available: https://www.opcti.com/dictionary.aspx
  • [25] PTC Kepware Support. (2025, June 25). OPC UA client address descriptions. [Online]. Available: https://support.ptc.com/help/kepware/drivers/en/index.html#page/kepware/drivers/OPCUACLIENT/AddressDescriptions.html
Toplam 25 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Elektrik Enerjisi Üretimi (Yenilenebilir Kaynaklar Dahil, Fotovoltaikler Hariç)
Bölüm Araştırma Makalesi
Yazarlar

Mahmut Kiriktir 0009-0005-3315-8263

Fırat Ekinci 0000-0002-4888-7881

Gönderilme Tarihi 3 Ekim 2025
Kabul Tarihi 3 Kasım 2025
Yayımlanma Tarihi 25 Aralık 2025
Yayımlandığı Sayı Yıl 2025 Cilt: 1 Sayı: 2

Kaynak Göster

APA Kiriktir, M., & Ekinci, F. (2025). Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations. Adana Alparslan Türkeş Bilim ve Teknoloji Üniversitesi Bilim Dergisi, 1(2), 70-83.
AMA Kiriktir M, Ekinci F. Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations. ATUJSCIENCE. Aralık 2025;1(2):70-83.
Chicago Kiriktir, Mahmut, ve Fırat Ekinci. “Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations”. Adana Alparslan Türkeş Bilim ve Teknoloji Üniversitesi Bilim Dergisi 1, sy. 2 (Aralık 2025): 70-83.
EndNote Kiriktir M, Ekinci F (01 Aralık 2025) Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations. Adana Alparslan Türkeş Bilim ve Teknoloji Üniversitesi Bilim Dergisi 1 2 70–83.
IEEE M. Kiriktir ve F. Ekinci, “Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations”, ATUJSCIENCE, c. 1, sy. 2, ss. 70–83, 2025.
ISNAD Kiriktir, Mahmut - Ekinci, Fırat. “Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations”. Adana Alparslan Türkeş Bilim ve Teknoloji Üniversitesi Bilim Dergisi 1/2 (Aralık2025), 70-83.
JAMA Kiriktir M, Ekinci F. Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations. ATUJSCIENCE. 2025;1:70–83.
MLA Kiriktir, Mahmut ve Fırat Ekinci. “Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations”. Adana Alparslan Türkeş Bilim ve Teknoloji Üniversitesi Bilim Dergisi, c. 1, sy. 2, 2025, ss. 70-83.
Vancouver Kiriktir M, Ekinci F. Design and Implementation of an Automated Reporting Solution for DCS and SCADA Systems via OPC in Thermal Power Stations. ATUJSCIENCE. 2025;1(2):70-83.