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Dry Ice Blasting Method as a Descaling

Year 2023, , 354 - 359, 27.06.2023
https://doi.org/10.17798/bitlisfen.1196636

Abstract

The scale removing process with acid, generally called as the pickling process, is accepted by the steel producers satisfactorily. However, most of the producers tend to develop scale removing process without acid due to the environmental regulations. In the related literature, some methods were studied for finding eco-friendly solutions. Although these studies seem to be promising, pickling process is still dominant as a descaling process before cold rolling applications. In this study, efficient surface cleaning method which is called as dry ice blasting method was used under different parameters on the carbon steel surface as it might be used instead of pickling process. Results of the experiments were studied by observing cross-sectional micro structure of samples. In addition, before destroying samples for hot mounting application, the surface topographies were measured by non-contact device. Finally, surface roughness values of the samples were showed on figures.

Thanks

We would like to thank Ereğli Iron-Steel Production Company, known as Erdemir, for their support and offering technical sources.

References

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  • [2] M. Maanonen, "Steel Pickling in Challenging Conditions," M.S. thesis, Materials Technology and Surface Engineering, Helsinki Metropolia University of Applied Sciences, Helsinki, Finland, 2014.
  • [3] K. Esendağ, S. Bilgin, İ. Kayabaşı, V. Kılıç, and C. Yılmaz, "Sürekli Asitleme Hattının Mekanik Modellemesi," Engineering and Machinery, vol 58, no 689, p 63-80, 2017.
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  • [6] A. Devi, A. Singhal, R. Gupta, and P. Panzade, "A Study on Treatment Methods of Spent Pickling Liquor Generated by Pickling Process of Steel," Clean Technologies and Environmental Policy, pp. 1515-1527, 2014, DOI 10.1007/s10098-014-0726-7.
  • [7] K. Voges, A. Mueth, B. Lehane, and S. Critchley, "Eco-Pickled Surface: An Environmentally Advantageous Alternative to Conventional Acid Pickling," Iron&Steel Technology, vol. 5, pp. 81-96, 2008.
  • [8] C. Guan, J. Li, N. Tan, Q. Y. He, and S. G. Zhang, "Reduction of Oxide Scale on Hot-Rolled Steel by Hydrogen at Low Temperature," International Journal of Hydrogen Energy, pp. 15116-15124, 2014, DOI: 10.1016/j.ijhydene.2014.07.024.
  • [9] S. L.Feldbauer, and B. H. Braho, "Apparatus and Method for Sequential Removal of Oxides from Steel," World Intellectual Property Organization. Patent No: WO0191929A1, 2001.
  • [10] The Material Works, LTD. "EPS End Use and Application Test Results," Illinois, USA, Rev.9, 2014.
  • [11] X. Wang, R. Ai, Q. Yang, S. Wang, Y. Zhang, Y. Meng, and X. Ma, "Effect of Oxide Scale Structure on Shot-Blasting of Hot-Rolled Strip Steel," PeerJ Materials Science, 2:e9, 2020, DOI 10.7717/peerj-matsci.9.
  • [12] M. Duan, S. Li, S. Chen, X. Fang, X. Yang, and J. Xu, "Development and Application of Baosteel Mechanical Descaling Technology," Baosteel Technical Research, vol. 12, no 1, p 17-26, 2018.
  • [13] R. Kohli, and K. L. Mittal, "Developments in Surface Contamination and Cleaning: Applications of Cleaning Techniques (Ch. 4)," vol. 11, p 117-169, 2019.
  • [14] E. Uhlmann, R. Hollan, A. El Mernissi, “Dry Ice Blasting – Energy-Efficiency and New Fields of Application”, Engineering Against Fracture, Dordrecht, p 399-409, 2009, DOI: 10.1007/978-1-4020-9402-6_32.
  • [15] R. W. Foster, "Carbon Dioxide (Dry-Ice) Blasting," Good Painting Practice: SSPC Painting Manual, vol. 1, Chapter 2.9.5, pp. 161-167, Society for Protective Coatings, Pittsburgh, USA, 2011.
  • [16] A. Dzido, P. Krawczyk, K. Badyda, and P. Chondrokostas, "Operational Parameters Impact on the Performance of Dry-Ice Blasting Nozzle," Energy, vol. 214, 2021, DOI: 10.1016/j.energy.2020.118847.
  • [17] K. Ushio, "Descaling Method and Rolling Method for Slab," Japan Patent Office. Patent No: JPH06269839A, 1994.
  • [18] “Standard Guide for Preparation of Metallographic Specimens”. https://www.astm.org/e0003-11r17.html (access 04.02.2023).
  • [19] “Standard Practice for Microetching Metals and Alloys”. https://www.astm.org/e0407-07r15e01.html (access 04.02.2023).
  • [20] “Standard Test Methods for Determining the Inclusion Content of Steel”. https://www.astm.org/e0045-18a.html (access 04.02.2023).
  • [21] “Standard Test Methods for Determining Average Grain Size”. https://www.astm.org/e0112-13r21.html (access 04.02.2023).
Year 2023, , 354 - 359, 27.06.2023
https://doi.org/10.17798/bitlisfen.1196636

Abstract

References

  • [1] W. Sun, "A study on the characteristics of oxide scale in hot rolling of steel," Ph.D. dissertation, School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, Australia, 2005.
  • [2] M. Maanonen, "Steel Pickling in Challenging Conditions," M.S. thesis, Materials Technology and Surface Engineering, Helsinki Metropolia University of Applied Sciences, Helsinki, Finland, 2014.
  • [3] K. Esendağ, S. Bilgin, İ. Kayabaşı, V. Kılıç, and C. Yılmaz, "Sürekli Asitleme Hattının Mekanik Modellemesi," Engineering and Machinery, vol 58, no 689, p 63-80, 2017.
  • [4] L. Garveric, "Corrosion in the Petrochemical Industry," The Materials Information Society, Ohio: ASM International, USA, 1994, pp. 78.
  • [5] T. J. Fox, C. G. Randal, and D. H. Gross, "Steel Pickling: A Profile," Research Triangle Institute, EPA Contract Number 68-D1-0143, Section-2, 1993, pp. 4-10.
  • [6] A. Devi, A. Singhal, R. Gupta, and P. Panzade, "A Study on Treatment Methods of Spent Pickling Liquor Generated by Pickling Process of Steel," Clean Technologies and Environmental Policy, pp. 1515-1527, 2014, DOI 10.1007/s10098-014-0726-7.
  • [7] K. Voges, A. Mueth, B. Lehane, and S. Critchley, "Eco-Pickled Surface: An Environmentally Advantageous Alternative to Conventional Acid Pickling," Iron&Steel Technology, vol. 5, pp. 81-96, 2008.
  • [8] C. Guan, J. Li, N. Tan, Q. Y. He, and S. G. Zhang, "Reduction of Oxide Scale on Hot-Rolled Steel by Hydrogen at Low Temperature," International Journal of Hydrogen Energy, pp. 15116-15124, 2014, DOI: 10.1016/j.ijhydene.2014.07.024.
  • [9] S. L.Feldbauer, and B. H. Braho, "Apparatus and Method for Sequential Removal of Oxides from Steel," World Intellectual Property Organization. Patent No: WO0191929A1, 2001.
  • [10] The Material Works, LTD. "EPS End Use and Application Test Results," Illinois, USA, Rev.9, 2014.
  • [11] X. Wang, R. Ai, Q. Yang, S. Wang, Y. Zhang, Y. Meng, and X. Ma, "Effect of Oxide Scale Structure on Shot-Blasting of Hot-Rolled Strip Steel," PeerJ Materials Science, 2:e9, 2020, DOI 10.7717/peerj-matsci.9.
  • [12] M. Duan, S. Li, S. Chen, X. Fang, X. Yang, and J. Xu, "Development and Application of Baosteel Mechanical Descaling Technology," Baosteel Technical Research, vol. 12, no 1, p 17-26, 2018.
  • [13] R. Kohli, and K. L. Mittal, "Developments in Surface Contamination and Cleaning: Applications of Cleaning Techniques (Ch. 4)," vol. 11, p 117-169, 2019.
  • [14] E. Uhlmann, R. Hollan, A. El Mernissi, “Dry Ice Blasting – Energy-Efficiency and New Fields of Application”, Engineering Against Fracture, Dordrecht, p 399-409, 2009, DOI: 10.1007/978-1-4020-9402-6_32.
  • [15] R. W. Foster, "Carbon Dioxide (Dry-Ice) Blasting," Good Painting Practice: SSPC Painting Manual, vol. 1, Chapter 2.9.5, pp. 161-167, Society for Protective Coatings, Pittsburgh, USA, 2011.
  • [16] A. Dzido, P. Krawczyk, K. Badyda, and P. Chondrokostas, "Operational Parameters Impact on the Performance of Dry-Ice Blasting Nozzle," Energy, vol. 214, 2021, DOI: 10.1016/j.energy.2020.118847.
  • [17] K. Ushio, "Descaling Method and Rolling Method for Slab," Japan Patent Office. Patent No: JPH06269839A, 1994.
  • [18] “Standard Guide for Preparation of Metallographic Specimens”. https://www.astm.org/e0003-11r17.html (access 04.02.2023).
  • [19] “Standard Practice for Microetching Metals and Alloys”. https://www.astm.org/e0407-07r15e01.html (access 04.02.2023).
  • [20] “Standard Test Methods for Determining the Inclusion Content of Steel”. https://www.astm.org/e0045-18a.html (access 04.02.2023).
  • [21] “Standard Test Methods for Determining Average Grain Size”. https://www.astm.org/e0112-13r21.html (access 04.02.2023).
There are 21 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Araştırma Makalesi
Authors

Ersin Güven 0000-0003-0153-6774

Mehmet Uçkan 0000-0001-8967-9248

Ramazan Uzun 0000-0002-7148-4044

Early Pub Date June 27, 2023
Publication Date June 27, 2023
Submission Date October 30, 2022
Acceptance Date March 9, 2023
Published in Issue Year 2023

Cite

IEEE E. Güven, M. Uçkan, and R. Uzun, “Dry Ice Blasting Method as a Descaling”, Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 12, no. 2, pp. 354–359, 2023, doi: 10.17798/bitlisfen.1196636.



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