Akıllı Vana Sistemlerinde IoT Tabanlı İzleme ve Kontrol Yaklaşımı

Abstract

Endüstriyel tesislerde kullanılan vana sistemlerinin izlenmesi ve kontrolü, üretim süreçlerinin güvenilirliği ve verimliliği açısından kritik öneme sahiptir. Geleneksel yöntemlerde sahaya bağımlı manuel kontrol mekanizmaları yüksek işçilik maliyetleri ve gecikmelere neden olmaktadır. Bu çalışmada, Nesnelerin İnterneti (IoT) teknolojileri kullanılarak endüstriyel vana sistemlerinin uzaktan izlenmesi ve kontrol edilmesine yönelik katmanlı bir sistem mimarisi önerilmektedir. Önerilen sistem, MQTT ve Modbus haberleşme protokollerini, kenar bilişlem yaklaşımını ve bulut entegrasyonunu bir arada kullanan bütünleşik bir çözüm sunmaktadır. Sistem; basınç, sıcaklık ve akış sensörleri aracılığıyla gerçek zamanlı veri toplamakta, PID tabanlı kontrol algoritması ile vana kontrolünü gerçekleştirmekte ve TLS tabanlı güvenli iletişim sağlamaktadır. Gerçekleştirilen test sonuçları, önerilen IoT tabanlı sistemin geleneksel yöntemlere kıyasla komut-yanıt gecikmesini önemli ölçüde azalttığını ve mesaj iletim güvenilirliğini artırdığını göstermektedir. Bu yaklaşım, endüstriyel tesislerde vana sistemlerinin daha güvenli, verimli ve uzaktan yönetilebilir şekilde çalıştırılmasına katkı sağlamaktadır.

Keywords

• Nesnelerin İnterneti
• Akıllı Vana
• Endüstriyel IoT
• Uzaktan İzleme
• Endüstriyel Otomasyon
• Edge Computing
• MQTT
• Modbus

IoT-Based Monitoring and Control Approach for Smart Valve Systems

Abstract

Monitoring and control of valve systems used in industrial facilities is critically important for ensuring production reliability and efficiency. Traditional approaches rely heavily on manual field inspections, which lead to higher labor costs and slower response times. In this study, a layered architecture for remote monitoring and control of industrial valve systems using Internet of Things (IoT) technologies is proposed. The system integrates MQTT and Modbus communication protocols with edge computing and cloud-based data processing. Sensor data including pressure, temperature, and flow are collected in real time and processed using a PID-based control algorithm. Secure communication is ensured through TLS encryption. Experimental evaluations demonstrate that the proposed IoT-based system significantly reduces command-response latency and improves message delivery reliability compared to traditional monitoring approaches. The proposed architecture provides an efficient and scalable solution for intelligent industrial valve monitoring and control.

Keywords

• Internet of Things
• Smart Valve
• Industrial IoT
• Remote Monitoring
• Industrial Automation
• Edge Computing
• MQTT
• Modbus

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