Abstract
Bu çalışmada, MDF levhaların yangına dayanıklılık özelliklerini arttırmak için kalsit mineralinin MDF üretiminde kullanılma imkanları araştırılmıştır. Yongalar Asplund defibratörde 4 dakika 7.5 bar ve 180ºC sıcaklıkta pişirilmiştir. liflemeden önce % 1,5 sıvı parafin mantarlaşmış yongalara verilmiştir. 1 m³ MDF üretimi için kullanılan lignoselülozik liflerin yerine; %3, %6, %9 oranlarında kalsit minerali üre formaldehite tutkalı ile karıştırılarak blowlinedan liflere verilmiştir. Lifler % 12 rutubete kadar kurutulmuştur. Levhalar 185 °C sıcaklık, 32 kg/cm² basınç ve 270 saniyede sekiz katlı sıcak preste preslenmiştir. Üretilen levhalar 50, 80 ve 120 tane büyüklüğünde zımpara bantları ile zımparalanmıştır. Kalsit katkılı üretilen levhaların yanma testleri; AKY, KKY, KHY, AKY lüks, KKY lüks, KHY lüks, İYB, KHYS, Ağırlık kaybı deneyleri yapılmıştır. Sonuç olarak kalsit mineralleri; levhaların yangına karşı direnç testinde iyi bir performans göstermiştir.
Keywords
Supporting Institution
Bu çalışma Bilim Sanayi ve Teknoloji Bakanlığı tarafından San-Tez 00653.STZ.2010-2 olarak desteklenmiştir.
Project Number
San-Tez 00653.STZ.2010-2
Thanks
T.C. Düzce Üniversitesi Orman Fakültesi, T.C. Gazi Üniversitesi Ağaç İşleri Endüstri Mühendisliği ve Divapan Entegre AŞ firmasının katkılarından dolayı teşekkür ederiz.
References
- ASTM E 160–50, Standard test method for combustible properties of treated wood by the crib test, 1976.
- A. İstek, D. Aydemir, H. Eroğlu, ‘‘Combustion properties of medium-density fiberboards coated by a mixture of calcite and various fire retardants’’ Turkish Journal of Agriculture and Forestry 37: 642-648 © TÜBİTAK, 2013.
- A. Dönmez Çavdar, S. Boran Torun, M. Ertas ve F. Mengeloglu, “Ammonium zeolite and ammonium phosphate applied as fire retardants for microcrystalline cellulose filled thermoplastic composites,” Fire Safety Journal 107, 202-209. DOI: 10.1016/j.firesaf.2018.11.008, 2019.
- A. Ozcıfcı, H. Toker, E. Baysal, ‘‘Fire properties of laminated veneer lumber treated with some fire retardants’’ Wood Research 52(4): pages: 37-46, 2007.
- A.P.S. Silva, B.S. Ferreira, H.R. Favarim, M.F.F. Silva, J.V.F. Silva, M.A. Azambuja and C.I. Campos, “Physical properties of medium density fiberboard produced with the addition of ZnO nanoparticles,” BioResources 14(1), 1618-1625. DOI: 10.15376/Biores.14.1.1618-1625, 2019.
- B. Güller, ‘‘Wood composites’’ Suleyman Demirel University Forest Faculty Journal Serial: A, Number 2, 135-160, 2001.
- Faostat, ‘‘Forestry Production and Trade. Food and Agriculture Organization of the United Nations’’, http://www.fao.org/faostat/en/#data/FO, Accessed: 24.01.2020.
- G.Tondi, L. Haurie, S.Wieland, “Comparison of disodium octaborate tetrahydrate-based and tannin-boron-based formulations as fire retardant for wood structures,” Fire and Materials 38(3), 381-390, 2014.
- H. Hafızoglu, M.K. Yalinkilic, U.C. Yildiz, E. Baysal, H. Peker, Z. Demirci, ‘‘Utilization of Turkey’s Boron Reserves in Wood Preservation Industry’’ Project of Turkish Science and Tech. Council (TUBITAK), Code: TOAG-875, 377 pp (in Turkish), 1994.
- H. Kalaycıoğlu, H.Yel, A. Dönmez ,Çavdar, ‘‘Wood wool cement boards and its applications’’ Kastamonu University Journal of Forestry Faculty 12 (1): 122-133, 2012.
- H.R. Taghiyari, M.P. Behrooz, J.J. Morrell, ‘‘ Effects of wollastonıte on the propertıes of medıum-densıty fıberboard (MDF) made from wood fıbers and camel-thorn’’ Maderas. Ciencia Y Tecnología 18(1), 157 – 166, 2016.
- J. Wang, F. Wang, Z. Gao, M. Zheng and J. Sun, J, ‘‘Flame retardant medium-density fiberboard with expanded vermiculite’’ Bioresources 11(3): 6940-6947, 2016.
- M. Akgül, B. Uner, O. Çamlibel, U. Ayata, ‘‘Manufacture of Medıum Densıty Fıberboard (MDF) Panels From Agrıbased Lıgnocellulosıc Bıomass’’. Wood Research 62 (4), 615-624, 2017.
- O. Camlibel, O., ve M. Akgul, “Mechanical and physical properties of medium density fibreboard with calcite additive,” Wood Research 65 (2), 231-244, 2020.
- S. LeVan, H.C. Tran, ‘‘The role of boron in flame retardant treatments. In: Proceedings of first international conference on wood protection with diffusible preservatives’’ First International Conference on Wood Protection with Diffusible Preservatives: Nashville, Tennessee, November 28-30, 1990. Madison, WI: Forest Products Research Society, pp.39-41:ill.Publication Series: Miscellaneous Publication, 1990.
- T. Ozyhar, T. Depnering, C. Ridgway, M. Welker, I. Schoelkopf., Mayer and H. Thoemen, “Utilization of inorganic mineral filler material as partial replacement for wood fiber in medium density fiberboard (MDF) and its effect on material properties,” European Journal of Wood and Wood Products 78(1), 75-84. DOI: 10.1007/s00107-019-01480-1,2020.
- Y. Zuo, J. Xiao, J. Wang, W. Liu, X. Li, and Y. Wu, ‘‘Preparation and characterization of fire retardant straw/magnesium cement composites with an organic-inorganic network structure’’ . Construction and Building Materials. Vol.171 pp. 404–413, 2018.
- TS 64-1 EN 622-1, ‘‘Lif levhalar özellikler-bölüm 1: genel özellikler’’, TSE, Ankara, 2005.
- TS 642-ISO 554, ‘‘Kondisyonlama ve/veya deney için standart atmosfer – özellikler’’, TSE, Ankara, 1997.
Abstract
In this study, in order to increase the fire resistance properties of MDF boards, the possibilities of using calcite mineral in MDF production were investigated. Wood chips were cooked 4 minutes, 7.5 bar, and 180ºC temperature in Asplund defibrator. Instead of lignocellulosic fibers used for the production of 1 m³ MDF, 1.5% liquid paraffin before fibrillation later hardener, 3%, 6%, 9% urea-formaldehyde and calcite mix solutions were added on fibers in blowline, respectively. The fibers were dried to 12% moisture by dryer. Boards were produced 185°C temperature, 32 kg/cm² pressure and 270 second pressing time by multi-day eight-layer hot press. Boards were sanded by 50, 80 and 120 grit size sanding belts. MDF Combustion tests; FIC, SC, ESC, FIC lux, SC lux, ESC lux, IST, ESCS and weight loss tests were carried out. Consequently, calcite minerals have increased the resistance to fire of MDF as good performance.
Keywords
Project Number
San-Tez 00653.STZ.2010-2
References
- ASTM E 160–50, Standard test method for combustible properties of treated wood by the crib test, 1976.
- A. İstek, D. Aydemir, H. Eroğlu, ‘‘Combustion properties of medium-density fiberboards coated by a mixture of calcite and various fire retardants’’ Turkish Journal of Agriculture and Forestry 37: 642-648 © TÜBİTAK, 2013.
- A. Dönmez Çavdar, S. Boran Torun, M. Ertas ve F. Mengeloglu, “Ammonium zeolite and ammonium phosphate applied as fire retardants for microcrystalline cellulose filled thermoplastic composites,” Fire Safety Journal 107, 202-209. DOI: 10.1016/j.firesaf.2018.11.008, 2019.
- A. Ozcıfcı, H. Toker, E. Baysal, ‘‘Fire properties of laminated veneer lumber treated with some fire retardants’’ Wood Research 52(4): pages: 37-46, 2007.
- A.P.S. Silva, B.S. Ferreira, H.R. Favarim, M.F.F. Silva, J.V.F. Silva, M.A. Azambuja and C.I. Campos, “Physical properties of medium density fiberboard produced with the addition of ZnO nanoparticles,” BioResources 14(1), 1618-1625. DOI: 10.15376/Biores.14.1.1618-1625, 2019.
- B. Güller, ‘‘Wood composites’’ Suleyman Demirel University Forest Faculty Journal Serial: A, Number 2, 135-160, 2001.
- Faostat, ‘‘Forestry Production and Trade. Food and Agriculture Organization of the United Nations’’, http://www.fao.org/faostat/en/#data/FO, Accessed: 24.01.2020.
- G.Tondi, L. Haurie, S.Wieland, “Comparison of disodium octaborate tetrahydrate-based and tannin-boron-based formulations as fire retardant for wood structures,” Fire and Materials 38(3), 381-390, 2014.
- H. Hafızoglu, M.K. Yalinkilic, U.C. Yildiz, E. Baysal, H. Peker, Z. Demirci, ‘‘Utilization of Turkey’s Boron Reserves in Wood Preservation Industry’’ Project of Turkish Science and Tech. Council (TUBITAK), Code: TOAG-875, 377 pp (in Turkish), 1994.
- H. Kalaycıoğlu, H.Yel, A. Dönmez ,Çavdar, ‘‘Wood wool cement boards and its applications’’ Kastamonu University Journal of Forestry Faculty 12 (1): 122-133, 2012.
- H.R. Taghiyari, M.P. Behrooz, J.J. Morrell, ‘‘ Effects of wollastonıte on the propertıes of medıum-densıty fıberboard (MDF) made from wood fıbers and camel-thorn’’ Maderas. Ciencia Y Tecnología 18(1), 157 – 166, 2016.
- J. Wang, F. Wang, Z. Gao, M. Zheng and J. Sun, J, ‘‘Flame retardant medium-density fiberboard with expanded vermiculite’’ Bioresources 11(3): 6940-6947, 2016.
- M. Akgül, B. Uner, O. Çamlibel, U. Ayata, ‘‘Manufacture of Medıum Densıty Fıberboard (MDF) Panels From Agrıbased Lıgnocellulosıc Bıomass’’. Wood Research 62 (4), 615-624, 2017.
- O. Camlibel, O., ve M. Akgul, “Mechanical and physical properties of medium density fibreboard with calcite additive,” Wood Research 65 (2), 231-244, 2020.
- S. LeVan, H.C. Tran, ‘‘The role of boron in flame retardant treatments. In: Proceedings of first international conference on wood protection with diffusible preservatives’’ First International Conference on Wood Protection with Diffusible Preservatives: Nashville, Tennessee, November 28-30, 1990. Madison, WI: Forest Products Research Society, pp.39-41:ill.Publication Series: Miscellaneous Publication, 1990.
- T. Ozyhar, T. Depnering, C. Ridgway, M. Welker, I. Schoelkopf., Mayer and H. Thoemen, “Utilization of inorganic mineral filler material as partial replacement for wood fiber in medium density fiberboard (MDF) and its effect on material properties,” European Journal of Wood and Wood Products 78(1), 75-84. DOI: 10.1007/s00107-019-01480-1,2020.
- Y. Zuo, J. Xiao, J. Wang, W. Liu, X. Li, and Y. Wu, ‘‘Preparation and characterization of fire retardant straw/magnesium cement composites with an organic-inorganic network structure’’ . Construction and Building Materials. Vol.171 pp. 404–413, 2018.
- TS 64-1 EN 622-1, ‘‘Lif levhalar özellikler-bölüm 1: genel özellikler’’, TSE, Ankara, 2005.
- TS 642-ISO 554, ‘‘Kondisyonlama ve/veya deney için standart atmosfer – özellikler’’, TSE, Ankara, 1997.
Details
| Primary Language | Turkish |
|---|---|
| Subjects | Material Production Technologies |
| Journal Section | Research Articles |
| Authors | |
| Project Number | San-Tez 00653.STZ.2010-2 |
| Publication Date | April 29, 2021 |
| Published in Issue | Year 2021 Volume: 3 Issue: 1 |
