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Development of Salt Core Use Alternative in Aluminum Alloy Casting Parts

Year 2022, Volume: 18 Issue: 2, 141 - 147, 30.06.2021
https://doi.org/10.18466/cbayarfbe.1033177

Abstract

For creating complex geometric shapes in the cast part, salt was used to produce core instead of sand which is thermo-chemical or chemical process using resin as a binder.In salt core casting, the efficiency will be increased by reducing the core gas-induced errors in the part. The harmful effect on the environment will be reduced with the absence of odor and smoke from the core gas.Using water in salt core breaking instead of mechanical impact and vibration during sand core breaking will bring benefits such as eliminating the noise source and using less energy. By eliminating the dust generated during sand core breaking, its harmful effects on the environment will be reduced. Since the salt core can be dissolved in water and removed from the piece without any residue, there will be no problem of sand remaining in the sand core from time to time.

References

  • [1]. Brůna, M., Sládek, A. & Kucharčík, L. (2012). Formation of porosity in Al-Si alloys. Archives of Foundry Engineering. 12(1), 5-8. DOI: 10.2478/v10266-012-0001-5.
  • [2]. Lichý, P., Bednářová, V. & Elbel, T. (2012). Casting routes for porous metals production. Archives of Foundry Engineering. 12(1), 71-74. DOI: 10.2478/v10266-012- 0014-0.
  • [3]. Dańko, J., Dańko, R. (2009). Theoretical and technological aspects of the production processes of foundry cores blown In 50. Konferencji Krzepniecie i Krystalizacja Metali (pp. 71-86). Katowice – Gliwice, Poland: Polska Academia Nauk, Komisja Odlewnictwa. ISBN: 978-83-929266-0-3. (in Polish)
  • [4]. Fuchs, B., Eibisch, H. & Körner, C. (2013). Core viability simulation for salt core technology in high – pressure die casting. International Journal of Metalcasting. 7(3), 39-45. ISSN: 1939-5981
  • [5]. Stingl, P., & Shiller, G. (2009). Gichte und rückstandfreie Entkernung – Salzkerne für den Aluminiumguss. Giesserei- Erfahrungsaustausch. 6, 4-8.
  • [6]. Adámková, E., Jelínek, P., & Študentová, S. (2013). Application of cooking salts in manufacture of water soluble cores for high pressure die . Materials and technology. 61(11-12), 689-693. ISSN: 1580-2949, 1580-3414.
  • [7]. P. Jelínek, E. Adámková “ Lost Cores for High-Pressure Die Casting” Department of Metallurgy and Foundry Engineering, VŠB-Technical University of Ostrava DOI:10.2478/afe-2014-0045
  • [8]. P. Jelínek, E. Adámková *, F. Mikšovský, J. Beňo Advance in Technology of Soluble Cores for Die Castings, Department of Metallurgy and Foundry, VŠB – Technical University of Ostrava ISSN (1897-3310) Volume 15 Issue 2/2015 29-34
  • [9]. Eliska Adámková, Petr Jelínek, Jaroslav Beòo Frantiek Mik{ovský, Water-Soluble Cores-Verifying Development Trends, V[B-Technical University of Ostrava, Faculty of Metallurgy and Materials Engineering, Department of Metallurgy and Foundry,ISSN 1580-2949 MTAEC9,49(1)61(2015)
  • [10]. Mr. Vijaykumar A. Radadiya, Dr. Komal G. Dave, Mr. Kalpeshkumar R. Patel, Design and Analysis of Salt Core for a Casting of Alüminium Alloys Core casting, International Journal Of Advance Engineering and Research Development Valume 2,Issue 3-2015
  • [11]. Jun Yaoka wa, Daisuke Miura, Koichi Anzai1, Youji Ya mada and Hiroshi Yoshii, “Strength of Salt Core Composed of Alkali Carbonate and Alkali Chloride Mixtu res Made by Casting” Journal of Technique Mate rials Transactions, Vo l. 48, No. 5 (2007) pp. 1034 to 1041,Japan Foundry Engineering Society [12]. Petr Jelinek, Frantisek Miksovsky, Jaroslav Beoo, Eliska Adamkova, “ Development of Foundry Cores Based On Inorganic Salts” MTAEC9, 47(6)689(2013), ISSN 1580-2949
  • [13]. Bühler AG: Lost Core - An Industrial Process Path for High-Quality Salt Cores. https://www.foundry-planet.com (Date of access: 25.06.2021)
Year 2022, Volume: 18 Issue: 2, 141 - 147, 30.06.2021
https://doi.org/10.18466/cbayarfbe.1033177

Abstract

References

  • [1]. Brůna, M., Sládek, A. & Kucharčík, L. (2012). Formation of porosity in Al-Si alloys. Archives of Foundry Engineering. 12(1), 5-8. DOI: 10.2478/v10266-012-0001-5.
  • [2]. Lichý, P., Bednářová, V. & Elbel, T. (2012). Casting routes for porous metals production. Archives of Foundry Engineering. 12(1), 71-74. DOI: 10.2478/v10266-012- 0014-0.
  • [3]. Dańko, J., Dańko, R. (2009). Theoretical and technological aspects of the production processes of foundry cores blown In 50. Konferencji Krzepniecie i Krystalizacja Metali (pp. 71-86). Katowice – Gliwice, Poland: Polska Academia Nauk, Komisja Odlewnictwa. ISBN: 978-83-929266-0-3. (in Polish)
  • [4]. Fuchs, B., Eibisch, H. & Körner, C. (2013). Core viability simulation for salt core technology in high – pressure die casting. International Journal of Metalcasting. 7(3), 39-45. ISSN: 1939-5981
  • [5]. Stingl, P., & Shiller, G. (2009). Gichte und rückstandfreie Entkernung – Salzkerne für den Aluminiumguss. Giesserei- Erfahrungsaustausch. 6, 4-8.
  • [6]. Adámková, E., Jelínek, P., & Študentová, S. (2013). Application of cooking salts in manufacture of water soluble cores for high pressure die . Materials and technology. 61(11-12), 689-693. ISSN: 1580-2949, 1580-3414.
  • [7]. P. Jelínek, E. Adámková “ Lost Cores for High-Pressure Die Casting” Department of Metallurgy and Foundry Engineering, VŠB-Technical University of Ostrava DOI:10.2478/afe-2014-0045
  • [8]. P. Jelínek, E. Adámková *, F. Mikšovský, J. Beňo Advance in Technology of Soluble Cores for Die Castings, Department of Metallurgy and Foundry, VŠB – Technical University of Ostrava ISSN (1897-3310) Volume 15 Issue 2/2015 29-34
  • [9]. Eliska Adámková, Petr Jelínek, Jaroslav Beòo Frantiek Mik{ovský, Water-Soluble Cores-Verifying Development Trends, V[B-Technical University of Ostrava, Faculty of Metallurgy and Materials Engineering, Department of Metallurgy and Foundry,ISSN 1580-2949 MTAEC9,49(1)61(2015)
  • [10]. Mr. Vijaykumar A. Radadiya, Dr. Komal G. Dave, Mr. Kalpeshkumar R. Patel, Design and Analysis of Salt Core for a Casting of Alüminium Alloys Core casting, International Journal Of Advance Engineering and Research Development Valume 2,Issue 3-2015
  • [11]. Jun Yaoka wa, Daisuke Miura, Koichi Anzai1, Youji Ya mada and Hiroshi Yoshii, “Strength of Salt Core Composed of Alkali Carbonate and Alkali Chloride Mixtu res Made by Casting” Journal of Technique Mate rials Transactions, Vo l. 48, No. 5 (2007) pp. 1034 to 1041,Japan Foundry Engineering Society [12]. Petr Jelinek, Frantisek Miksovsky, Jaroslav Beoo, Eliska Adamkova, “ Development of Foundry Cores Based On Inorganic Salts” MTAEC9, 47(6)689(2013), ISSN 1580-2949
  • [13]. Bühler AG: Lost Core - An Industrial Process Path for High-Quality Salt Cores. https://www.foundry-planet.com (Date of access: 25.06.2021)
There are 12 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Tulay Hancerlioglu 0000-0003-2373-4405

Publication Date June 30, 2021
Published in Issue Year 2022 Volume: 18 Issue: 2

Cite

APA Hancerlioglu, T. (2021). Development of Salt Core Use Alternative in Aluminum Alloy Casting Parts. Celal Bayar University Journal of Science, 18(2), 141-147. https://doi.org/10.18466/cbayarfbe.1033177
AMA Hancerlioglu T. Development of Salt Core Use Alternative in Aluminum Alloy Casting Parts. CBUJOS. June 2021;18(2):141-147. doi:10.18466/cbayarfbe.1033177
Chicago Hancerlioglu, Tulay. “Development of Salt Core Use Alternative in Aluminum Alloy Casting Parts”. Celal Bayar University Journal of Science 18, no. 2 (June 2021): 141-47. https://doi.org/10.18466/cbayarfbe.1033177.
EndNote Hancerlioglu T (June 1, 2021) Development of Salt Core Use Alternative in Aluminum Alloy Casting Parts. Celal Bayar University Journal of Science 18 2 141–147.
IEEE T. Hancerlioglu, “Development of Salt Core Use Alternative in Aluminum Alloy Casting Parts”, CBUJOS, vol. 18, no. 2, pp. 141–147, 2021, doi: 10.18466/cbayarfbe.1033177.
ISNAD Hancerlioglu, Tulay. “Development of Salt Core Use Alternative in Aluminum Alloy Casting Parts”. Celal Bayar University Journal of Science 18/2 (June 2021), 141-147. https://doi.org/10.18466/cbayarfbe.1033177.
JAMA Hancerlioglu T. Development of Salt Core Use Alternative in Aluminum Alloy Casting Parts. CBUJOS. 2021;18:141–147.
MLA Hancerlioglu, Tulay. “Development of Salt Core Use Alternative in Aluminum Alloy Casting Parts”. Celal Bayar University Journal of Science, vol. 18, no. 2, 2021, pp. 141-7, doi:10.18466/cbayarfbe.1033177.
Vancouver Hancerlioglu T. Development of Salt Core Use Alternative in Aluminum Alloy Casting Parts. CBUJOS. 2021;18(2):141-7.