DEVELOPING LOW-COST TORQUE MEASUREMENT SYSTEM

Year 2024, Volume: 2 Issue: 1, 13 - 22, 02.08.2024

Cengiz Ayten Ferhat Atasoy

Abstract

Torque measurement is critical in industrial, experimental, and medical applications. Various methods for torque measurement have been introduced in the literature, and application-specific solutions have been developed. The present work proposes a hybrid method using a rotary encoder to measure angular displacement and challenges related to external light conditions and resolution limitations to overcome. Experimental setups demonstrate the system's ability to successfully measure rotary mechanisms' transient (starting and stopping) torque without noise, providing a cost-effective, numerically accurate solution. Experimental studies have shown promising results

Keywords

Torque measure system, Encoder, Arduino

References

• A. Keleşoğlu et al., “Elektrik motorlarında enerji sınıfları arası tüketim farklılıkları ve verimlilik artırıcı metotlar,” Soma Meslek Yüksekokulu Teknik Bilimler Dergisi, vol. 1, no. 35, pp. 1–15, Jul. 2023, doi: 10.47118/somatbd.1238976.
• L. Xiao, J. Li, R. Qu, Y. Lu, R. Zhang, and D. Li, “Cogging torque analysis and minimization of axial flux PM machines with combined rectangle-shaped magnet,” IEEE Trans Ind Appl, vol. 53, no. 2, pp. 1018–1027, Mar. 2017, doi: 10.1109/TIA.2016.2631522.
• B. Skala, “The torque measurement based on various principles”, 2004.
• H. Işık, “Tork Sensöründe Kullanılan Teknolojiler” European Journal of Science and Technology Special Issue, vol. 28, pp. 622–626, 2021, doi: 10.31590/ejosat.1009173.
• T. Zhang, G. Li, R. Zhou, Q. Wang, and L. Wang, “Torque modeling of reluctance spherical motors using the virtual work method,” International Journal of Applied Electromagnetics and Mechanics, vol. 71, pp. 199–219, 2023, doi: 10.3233/JAE-220104.
• J. Goszczak, “Torque measurement issues,” IOP Conf Ser Mater Sci Eng, vol. 148, no. 1, p. 012041, Sep. 2016, doi: 10.1088/1757-899X/148/1/012041.
• A. Martyr and M. A. Plint, “Dynamometers: The Measurement of Torque, Speed, and Power,” 2012. [Online]. Available: https://api.semanticscholar.org/CorpusID:111217151
• S. Tarakçı et al., “External torque sensor design providing wireless and real-time data customized for drivetrain”, International Journal of Automotive Engineering and Technologies IJAET 11 (1) 18-27 ,2022 doi: 10.18245ijaet.982530.
• D. Kvashuk and O. Yashchuk, “Algorithm for determining the torque of electric motors using indirect measurement methods,” Herald of Khmelnytskyi National University. Technical sciences, vol. 315, no. 6, pp. 138–146, Dec. 2022, doi: 10.31891/2307-5732-2022-315-6(2)-138-146.
• V. Kazakbaev, A. Paramonov, V. Dmitrievskii, V. Prakht, and V. Goman, “Indirect Efficiency Measurement Method for Line-Start Permanent Magnet Synchronous Motors,” 2022, doi: 10.3390/math.
• J. Liu, L. Yang, and J. Ma, “The state-of-art and prospect of contactless torque measurement methods,” in IOP Conference Series: Materials Science and Engineering, Institute of Physics Publishing, Jul. 2019. doi: 10.1088/1757-899X/542/1/012013.
• Y. Qin, Y. Zhao, Y. Li, Y. Zhao, and P. Wang, “A high performance torque sensor for milling based on a piezoresistive MEMS strain gauge,” Sensors (Switzerland), vol. 16, no. 4, Apr. 2016, doi: 10.3390/s16040513.
• S. N. Ashwindran, A. A. Azizuddin, and A. N. Oumer, “A Low-Cost Digital Torquemeter Coordinated by Arduino Board,” International Journal of Integrated Engineering, vol. 15, no. 1, pp. 118–130, 2023, doi: 10.30880/ijie.2023.15.01.011.
• V. Brusamarello, A. Balbinot, L. Carlos Gertz, and A. Cervieri, “Dynamic torque measurement for automotive application,” in 2010 IEEE Instrumentation and Measurement Technology Conference Proceedings, IEEE, May 2010, pp. 1358–1362. doi: 10.1109/IMTC.2010.5488255.
• Ö. Bayraktar and A. Güldaş, “Quadrotor itme ve tork katsayılarının optimizasyonu ve matlab/simulink ile simülasyonu,” Politeknik Dergisi, vol. 23, no. 4, pp. 1197–1204, Dec. 2020, doi: 10.2339/politeknik.636950.
• “Bottle Cap Opening Torque Tester,” Sukron Makina. Accessed: Nov. 18, 2023. [Online]. Available: https://www.surkonmakina.com/sise-kapak-acma-tork-olcum-cihazi
• C. Caruana, P. Mollicone, and M. Farrugia, “Development of a Simple Instantaneous Torque Measurement System on a Rotating Shaft,” in 2019 IEEE International Conference on Mechatronics (ICM), IEEE, Mar. 2019, pp. 382–388. doi: 10.1109/ICMECH.2019.8722854.
• P. Sutyasadi, “Control Improvement of Low-Cost Cast Aluminium Robotic Arm Using Arduino Based Computed Torque Control,” Jurnal Ilmiah Teknik Elektro Komputer dan Informatika, vol. 8, no. 4, p. 650, Dec. 2022, doi: 10.26555/jiteki.v8i4.24646.