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Akışkan Hatlarında Maliyet Düşürme ve Verimlilik Arttırma Amacıyla Tasarlanan Demontaj Sistemlerinin Prototip Üretimi ve Fizibilite Analizi

Year 2023, Volume: 38 Issue: 1, 157 - 168, 30.03.2023
https://doi.org/10.21605/cukurovaumfd.1273764

Abstract

Günümüzde enerji ve su nakil hatlarından sorumlu olan kurum ve kuruluşların üzerinde durduğu en önemli konu enerji ve doğal kaynak kayıplarının minimuma indirilmesidir. Bu durumun bilgisini kayıt altına alan ve ikaz veren yazılımlarla ilgili Ar-Ge çalışmaları oldukça ilerlemiş olmasına rağmen, saha uygulamalarındaki donanımlar konusundaki çalışmalar gerek maliyet gerekse bu teknoloji ile ilgili faaliyetlere verilen düşük önem sebebiyle sınırlı sayıda kalmıştır. Bu çalışma sahadaki gelişmiş yazılımlara destek verecek donanımlara ait özgün tasarımın geliştirilmesi, uygulamaya alınması ve sürdürülebilirliğin sağlanması konularına destek vermek amacıyla gerçekleştirilmiştir. Çalışmada simülasyon destekli tasarımlar neticesinde döküm malzeme seçimi ve parametreleri optimize edilmiş olup flanşlı bir iç boru ve flanşlı bir dış boru arasındaki sızdırmazlık elemanları ile geleneksel yaklaşıma alternatif yenilikçi bir çözüm bulunmuştur. Simülasyon destekli tasarımlar ile uygulamaların birebir örtüştüğü bu makale kapsamında özgün tasarım ürünle demontaj süresinin %40 azaltılarak enerji ve işçilik tasarrufu sağlanmış, %27 oranında boy kısalması sağlanarak lojistik ve depolama avantajı elde edilmiş ve %40 mertebesinde hafifleşme sağlanmıştır.

References

  • ⦁ Ding, L.P., Feng, Y-X., Tan, J.R., 2010. A New Multi-Objective Ant Colony Algorithm for Solving the Disassembly Line Balancing Problem: International Journal of Advanced Manufacturing Technology, 48(5-8), 761-771.
  • ⦁ Özceylan, E., Paksoy, T., 2013. Reverse Supply Chain Optimization with Disassembly Line Balancing: International Journal of Production Research, 51(20), 5985-6001.
  • ⦁ Agrawal, S., Tiwari, M.K., 2008. A Collaborative Ant Colony Algorithm to Stochastic Mixed Model U-Shaped Disassembly Line Balancing and Sequencing Problem: Int. J. Prod. Res., 46 (6), 1405- 1429.
  • ⦁ Deniz, N., Özçelik, F., 2019. A Solution Approach Proposal for Disassembly Line Balancing Based on ELECTRE: Alphanumeric Journal,7(2), 399-416.
  • ⦁ Bentaha, M.L., Battaia, O., Dolgui, A., 2014. A Sample Average Approximation Method for Disassembly Line Balancing Problem Under Uncertainty. Comput. Oper. Res. 51, 111-122.
  • ⦁ McGovern, S.M., Gupta, S.M., 2007. A Balancing Method and Genetic Algorithm for Disassembly Line Balancing: European Journal of Operational Research, 179(3), 692-708.
  • ⦁ Güngor, A., Gupta, S.M., 2001. A Solution Approach to the Disassembly Line Balancing Problem in the Presence of Task Failures: International Journal of Production Research, 39(7), 1427-1467.
  • ⦁ McGovern, S.M. Gupta S.M., 2003. 2-Opt Heuristic for the Disassembly Line Balancing Problem: In Proceedings of the SPIE International Conference on Environmentally Conscious Manufacturing III, 71-84.
  • ⦁ Bentaha, M.L., Battaia, O., Dolgui, A., 2014. A Sample Average Approximation Method for Disassembly Line Balancing Problem Under Uncertainty: Comput. Oper. Res. 51, 111-122.
  • ⦁ Prakash P., Twari, M.K., 2006. Solving a Disassembly Line Balancing Problem with Task Failure Using a Psycho-Clonal Algorithm. ASME International Design Engineering Technical Conference/Computers and Information in Engineering Conference, Long Beach, CA.
  • ⦁ Ilgın, M.A., 2010. Kanban-Controlled Disassembly Line with Sensor Embedded Products. Doctor of Philosophy, Northeastern University, Boston, Massachusetts.
  • ⦁ Bolay, S., 2014. Faktenpapier Energieeffizienz, Stand/Trends/Forderung: Deutscher Industrie- und Handelskammertag-DIHK-, 5.
  • ⦁ Büchner, F., 2014, Udo Niehage und Maria Reinisch, Zukunft gemeinsam gestalten Erfolgsfaktor Energieeffizienz der Schlüssel zu Wettbewerbsfӓhigkeit und Innovation (Herausgeber), Management Summary, (Berlin und München: Siemens AG), 3.
  • ⦁ Kavak, K., 2005. Dünyada ve Türkiye’de Enerji Verimliliği ve Türk Sanayiinde Enerji Verimliliğinin İncelenmesi. Devlet Planlama Teşkilatı (DPT), İktisadi Sektörler ve Koordinasyon Genel Müdürlüğü, DPT Yayın No: 2689, (Uzmanlık Tezi, ISBN 975-19-3782-5-Basılı Nüsha-, 5.

Prototype Production and Feasibility Analysis of Disassembly Systems Designed to Reduce Costs and Increase Efficiency in Fluid Lines

Year 2023, Volume: 38 Issue: 1, 157 - 168, 30.03.2023
https://doi.org/10.21605/cukurovaumfd.1273764

Abstract

Today, the most important issue that institutions and organizations responsible for energy and water transmission lines focus on is minimizing energy and natural resource losses. Although R&D studies on software that records the information of this situation and gives warnings have progressed considerably, studies on hardware in field applications have been limited due to both cost and low importance given to activities related to this technology. This study was carried out in order to support the development, implementation and sustainability of the original design of the hardware that will support the advanced software in the field. In the study, casting material selection and parameters were optimized as a result of simulation supported designs, and an innovative solution was found as an alternative to the traditional approach with sealing elements between the flanged inner pipe and flanged outer pipe. Within the scope of this article, in which simulation supported designs and applications overlap, energy and labor savings were achieved by reducing the disassembly time by 40% with the original design product, logistics and storage advantage was achieved by shortening the length by 27%, and a lightening of the order of 40% was achieved.

References

  • ⦁ Ding, L.P., Feng, Y-X., Tan, J.R., 2010. A New Multi-Objective Ant Colony Algorithm for Solving the Disassembly Line Balancing Problem: International Journal of Advanced Manufacturing Technology, 48(5-8), 761-771.
  • ⦁ Özceylan, E., Paksoy, T., 2013. Reverse Supply Chain Optimization with Disassembly Line Balancing: International Journal of Production Research, 51(20), 5985-6001.
  • ⦁ Agrawal, S., Tiwari, M.K., 2008. A Collaborative Ant Colony Algorithm to Stochastic Mixed Model U-Shaped Disassembly Line Balancing and Sequencing Problem: Int. J. Prod. Res., 46 (6), 1405- 1429.
  • ⦁ Deniz, N., Özçelik, F., 2019. A Solution Approach Proposal for Disassembly Line Balancing Based on ELECTRE: Alphanumeric Journal,7(2), 399-416.
  • ⦁ Bentaha, M.L., Battaia, O., Dolgui, A., 2014. A Sample Average Approximation Method for Disassembly Line Balancing Problem Under Uncertainty. Comput. Oper. Res. 51, 111-122.
  • ⦁ McGovern, S.M., Gupta, S.M., 2007. A Balancing Method and Genetic Algorithm for Disassembly Line Balancing: European Journal of Operational Research, 179(3), 692-708.
  • ⦁ Güngor, A., Gupta, S.M., 2001. A Solution Approach to the Disassembly Line Balancing Problem in the Presence of Task Failures: International Journal of Production Research, 39(7), 1427-1467.
  • ⦁ McGovern, S.M. Gupta S.M., 2003. 2-Opt Heuristic for the Disassembly Line Balancing Problem: In Proceedings of the SPIE International Conference on Environmentally Conscious Manufacturing III, 71-84.
  • ⦁ Bentaha, M.L., Battaia, O., Dolgui, A., 2014. A Sample Average Approximation Method for Disassembly Line Balancing Problem Under Uncertainty: Comput. Oper. Res. 51, 111-122.
  • ⦁ Prakash P., Twari, M.K., 2006. Solving a Disassembly Line Balancing Problem with Task Failure Using a Psycho-Clonal Algorithm. ASME International Design Engineering Technical Conference/Computers and Information in Engineering Conference, Long Beach, CA.
  • ⦁ Ilgın, M.A., 2010. Kanban-Controlled Disassembly Line with Sensor Embedded Products. Doctor of Philosophy, Northeastern University, Boston, Massachusetts.
  • ⦁ Bolay, S., 2014. Faktenpapier Energieeffizienz, Stand/Trends/Forderung: Deutscher Industrie- und Handelskammertag-DIHK-, 5.
  • ⦁ Büchner, F., 2014, Udo Niehage und Maria Reinisch, Zukunft gemeinsam gestalten Erfolgsfaktor Energieeffizienz der Schlüssel zu Wettbewerbsfӓhigkeit und Innovation (Herausgeber), Management Summary, (Berlin und München: Siemens AG), 3.
  • ⦁ Kavak, K., 2005. Dünyada ve Türkiye’de Enerji Verimliliği ve Türk Sanayiinde Enerji Verimliliğinin İncelenmesi. Devlet Planlama Teşkilatı (DPT), İktisadi Sektörler ve Koordinasyon Genel Müdürlüğü, DPT Yayın No: 2689, (Uzmanlık Tezi, ISBN 975-19-3782-5-Basılı Nüsha-, 5.
There are 14 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Articles
Authors

Erhan Özkan This is me 0000-0002-3849-6713

Publication Date March 30, 2023
Published in Issue Year 2023 Volume: 38 Issue: 1

Cite

APA Özkan, E. (2023). Akışkan Hatlarında Maliyet Düşürme ve Verimlilik Arttırma Amacıyla Tasarlanan Demontaj Sistemlerinin Prototip Üretimi ve Fizibilite Analizi. Çukurova Üniversitesi Mühendislik Fakültesi Dergisi, 38(1), 157-168. https://doi.org/10.21605/cukurovaumfd.1273764