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Improving Materials Handling Systems via Simulation Approach for a Woodworking Manufacture Company

Year 2017, Volume: 32 Issue: 1, 215 - 222, 15.03.2017
https://doi.org/10.21605/cukurovaummfd.310100

Abstract

Ensuring both of the production sustainability and working with suitable conditions to occupational health and safety makes in-bound material handling systems critically important. Especially, transferring objects having high volume and weight between work centers causes a lot of problems. In this study, the material handling system between the work centers on a production site for a woodworking manufacturer is considered and the transportation alternatives are evaluated via discrete event simulation approach. According to results, using conveyor systems is found statistically significant. When investment costs are considered, using conveyor systems are more suitable in long term.

References

  • 1. Industry, M.H., 2016 27.12.2016]; Available from: http://www.mhi.org/about.
  • 2. Ray, S., Introduction to Materials Handling. 2008: New Age International (P) Ltd. .
  • 3. Industry, M.H., 2016. The 2016 MHI Annual Industry Report: Accelerating change: How innovation is driving digital, always-on supply chains.
  • 4. Law, A.M., 2007. Simulation Modeling & Analysis. Fourth Edition ed. New York: McGraw-Hill.
  • 5. Banks, J., 2005. Discrete-Event System Simulation. Fourth Edition ed. Pearson/Prentice Hall.
  • 6. Phillips, D.T., 1980. Simulation of Material Handling Systems-When and Which Methodology. Industrial Engineering, 12(9): p. 64-&.
  • 7. Diaz, I., Lezman, S. 1988. Material Handling Simulation - Minimizing Bottlenecks and Improving Product Flow using Lotus 1-2-3. Industrial Engineering, 20(6): p. 40-46.
  • 8. Foote Bobbie L., Ravindran, A., Adedeji, B., Badiru Lawrence M., Leemis Larry, Williams, M., 1988. Facilities and Material Handling Systems Series. 2. Simulation and Network Analysis Pay off in Conveyor System-Design. Industrial Engineering, 20(6), p. 48-53.
  • 9. Lueck, G.A., 1988. Computer-Simulation of a Material-Handling and Storage-System. Tappi Journal, 71(7), p. 103-105.
  • 10. Tabibzadeh, K., 1989. Simulation System for Material Handling-System Design. Computers & Industrial Engineering, 17, p. 270-273.
  • 11. Banks, J., 1990. The Simulation of Material Handling Systems. Simulation, 55(5), p. 261-270.
  • 12. Ülgen, O.M., Upendram, S.S., 1995. The Role of Simulation Design of Material Handling Systems.
  • 13. Wijesundera, D.A., Olomolaiye, P.O., Harris, F.C., 1991. Dynamic Simulation Applied to Materials Handling in High-Rise Construction. Computers & Structures, 41(6): p. 1133-1139.
  • 14. Chan, W.H., Lu, M., 2008. Materials Handling System Simulation 'n Precast Viaduct Construction: Modeling, Analysis, and Implementation. Journal of Construction Engineering and Management, 134(4): p. 300-310.
  • 15. Devise, O., Pierreval, H., 1994. Simulation of the Motion of a Material Handling Mobile Robot in a Flexible Manufacturing System. Ciss - First Joint Conference of International Simulation Societies Proceedings, ed. J. Halin, W. Karplus, and R. Rimane. 483-487.
  • 16. Nadoli, G., Pillai, D., 1994. Simulation in Automated Material Handling Systems Design for Semiconductor Manufacturing. 1994 Winter Simulation Conference Proceedings, ed. J.D. Tew, et al. 892-899.
  • 17. Pierce, N.G., Stafford, R., 1994. Modeling and Simulation of Material Handling for Semiconductor Wafer Fabrication. 1994 Winter Simulation Conference Proceedings, ed. J.D. Tew, et al. 900-906.
  • 18. Murray, S., Gerald, T., Mackulak, John W., Fowler, Theron C., Business, W.P., 2000. A Simulation-Based Cost Modeling Methodology for Evaluation of Interbay Material Handling in a Semiconductor Wafer Fab. Proceedings of the 2000 Winter Simulation Conference, Vols 1 and 2, ed. J.A. Joines, et al. 1510-1517.
  • 19. Lebedev, A.A., Staples, P. 1998. Simulation of Materials Handling Systems in the Mines: Two Case Studies. Simulation, 70(3): p. 183-196.
  • 20. Meng, C., Nageshwaraniyer S.S., Maghsoudi, A., Jun Son, Y., Dessureault, S., 2013. Data-driven Modeling and Simulation Framework for Material Handling Systems in Coal Mines. Computers & Industrial Engineering, 64(3): p. 766-779.
  • 21. Nageshwaraniyer, S.S., Son, Y.J., 2013. Dessureault, S. Simulation-based Optimal Planning for Material Handling Networks in Mining. Simulation-Transactions of the Society for Modeling and Simulation International, 89(3): p. 330-345.
  • 22. Hao, Q., Shen, W.M., 2008. Implementing a Hybrid Simulation Model for a Kanban-based Material Handling System. Robotics and Computer-Integrated Manufacturing, 24(5): p. 635-646.
  • 23. Subulan, K., Cakmakci, M., 2012. A Feasibility Study using Simulation-based Optimization and Taguchi Experimental Design Method for Material Handling-transfer System in the Automobile İndustry. International Journal of Advanced Manufacturing Technology, 59(5-8): p. 433-443.

Ağaç Ürünleri Üreten Bir İşletmede Malzeme Taşıma Sisteminin Simülasyon Yaklaşımıyla İyileştirilmesi

Year 2017, Volume: 32 Issue: 1, 215 - 222, 15.03.2017
https://doi.org/10.21605/cukurovaummfd.310100

Abstract

Üretim içi malzeme taşıma sistemleri, üretimin hem iş sağlığı ve güvenliğine uygun yürütülmesi hem de sürekliliğinin sağlanması açısından kritik öneme sahiptir. Özellikle yüksek hacim ve ağırlıktaki nesnelerin iş merkezleri arasında transferi oldukça sorunludur. Bu çalışmada, ağaç ürünleri üretimi yapan bir işletmede üretim sahasındaki iş merkezleri arasındaki malzeme taşıma sistemi ele alınmış ve taşıma alternatifleri kesikli olay simülasyonu yaklaşımıyla değerlendirilmiştir. Sonuçlara göre, konveyör sistemlerinin kullanımının istatistiksel olarak anlamlı olduğu görülmüştür. Yatırım kararları göz önüne alındığında da konveyör sistemlerinin kullanımının uzun dönemde daha uygun olduğu görülmüştür.

References

  • 1. Industry, M.H., 2016 27.12.2016]; Available from: http://www.mhi.org/about.
  • 2. Ray, S., Introduction to Materials Handling. 2008: New Age International (P) Ltd. .
  • 3. Industry, M.H., 2016. The 2016 MHI Annual Industry Report: Accelerating change: How innovation is driving digital, always-on supply chains.
  • 4. Law, A.M., 2007. Simulation Modeling & Analysis. Fourth Edition ed. New York: McGraw-Hill.
  • 5. Banks, J., 2005. Discrete-Event System Simulation. Fourth Edition ed. Pearson/Prentice Hall.
  • 6. Phillips, D.T., 1980. Simulation of Material Handling Systems-When and Which Methodology. Industrial Engineering, 12(9): p. 64-&.
  • 7. Diaz, I., Lezman, S. 1988. Material Handling Simulation - Minimizing Bottlenecks and Improving Product Flow using Lotus 1-2-3. Industrial Engineering, 20(6): p. 40-46.
  • 8. Foote Bobbie L., Ravindran, A., Adedeji, B., Badiru Lawrence M., Leemis Larry, Williams, M., 1988. Facilities and Material Handling Systems Series. 2. Simulation and Network Analysis Pay off in Conveyor System-Design. Industrial Engineering, 20(6), p. 48-53.
  • 9. Lueck, G.A., 1988. Computer-Simulation of a Material-Handling and Storage-System. Tappi Journal, 71(7), p. 103-105.
  • 10. Tabibzadeh, K., 1989. Simulation System for Material Handling-System Design. Computers & Industrial Engineering, 17, p. 270-273.
  • 11. Banks, J., 1990. The Simulation of Material Handling Systems. Simulation, 55(5), p. 261-270.
  • 12. Ülgen, O.M., Upendram, S.S., 1995. The Role of Simulation Design of Material Handling Systems.
  • 13. Wijesundera, D.A., Olomolaiye, P.O., Harris, F.C., 1991. Dynamic Simulation Applied to Materials Handling in High-Rise Construction. Computers & Structures, 41(6): p. 1133-1139.
  • 14. Chan, W.H., Lu, M., 2008. Materials Handling System Simulation 'n Precast Viaduct Construction: Modeling, Analysis, and Implementation. Journal of Construction Engineering and Management, 134(4): p. 300-310.
  • 15. Devise, O., Pierreval, H., 1994. Simulation of the Motion of a Material Handling Mobile Robot in a Flexible Manufacturing System. Ciss - First Joint Conference of International Simulation Societies Proceedings, ed. J. Halin, W. Karplus, and R. Rimane. 483-487.
  • 16. Nadoli, G., Pillai, D., 1994. Simulation in Automated Material Handling Systems Design for Semiconductor Manufacturing. 1994 Winter Simulation Conference Proceedings, ed. J.D. Tew, et al. 892-899.
  • 17. Pierce, N.G., Stafford, R., 1994. Modeling and Simulation of Material Handling for Semiconductor Wafer Fabrication. 1994 Winter Simulation Conference Proceedings, ed. J.D. Tew, et al. 900-906.
  • 18. Murray, S., Gerald, T., Mackulak, John W., Fowler, Theron C., Business, W.P., 2000. A Simulation-Based Cost Modeling Methodology for Evaluation of Interbay Material Handling in a Semiconductor Wafer Fab. Proceedings of the 2000 Winter Simulation Conference, Vols 1 and 2, ed. J.A. Joines, et al. 1510-1517.
  • 19. Lebedev, A.A., Staples, P. 1998. Simulation of Materials Handling Systems in the Mines: Two Case Studies. Simulation, 70(3): p. 183-196.
  • 20. Meng, C., Nageshwaraniyer S.S., Maghsoudi, A., Jun Son, Y., Dessureault, S., 2013. Data-driven Modeling and Simulation Framework for Material Handling Systems in Coal Mines. Computers & Industrial Engineering, 64(3): p. 766-779.
  • 21. Nageshwaraniyer, S.S., Son, Y.J., 2013. Dessureault, S. Simulation-based Optimal Planning for Material Handling Networks in Mining. Simulation-Transactions of the Society for Modeling and Simulation International, 89(3): p. 330-345.
  • 22. Hao, Q., Shen, W.M., 2008. Implementing a Hybrid Simulation Model for a Kanban-based Material Handling System. Robotics and Computer-Integrated Manufacturing, 24(5): p. 635-646.
  • 23. Subulan, K., Cakmakci, M., 2012. A Feasibility Study using Simulation-based Optimization and Taguchi Experimental Design Method for Material Handling-transfer System in the Automobile İndustry. International Journal of Advanced Manufacturing Technology, 59(5-8): p. 433-443.
There are 23 citations in total.

Details

Journal Section Articles
Authors

Yusuf Kuvvetli

Rızvan Erol This is me

Publication Date March 15, 2017
Published in Issue Year 2017 Volume: 32 Issue: 1

Cite

APA Kuvvetli, Y., & Erol, R. (2017). Ağaç Ürünleri Üreten Bir İşletmede Malzeme Taşıma Sisteminin Simülasyon Yaklaşımıyla İyileştirilmesi. Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi, 32(1), 215-222. https://doi.org/10.21605/cukurovaummfd.310100
AMA Kuvvetli Y, Erol R. Ağaç Ürünleri Üreten Bir İşletmede Malzeme Taşıma Sisteminin Simülasyon Yaklaşımıyla İyileştirilmesi. cukurovaummfd. March 2017;32(1):215-222. doi:10.21605/cukurovaummfd.310100
Chicago Kuvvetli, Yusuf, and Rızvan Erol. “Ağaç Ürünleri Üreten Bir İşletmede Malzeme Taşıma Sisteminin Simülasyon Yaklaşımıyla İyileştirilmesi”. Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi 32, no. 1 (March 2017): 215-22. https://doi.org/10.21605/cukurovaummfd.310100.
EndNote Kuvvetli Y, Erol R (March 1, 2017) Ağaç Ürünleri Üreten Bir İşletmede Malzeme Taşıma Sisteminin Simülasyon Yaklaşımıyla İyileştirilmesi. Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi 32 1 215–222.
IEEE Y. Kuvvetli and R. Erol, “Ağaç Ürünleri Üreten Bir İşletmede Malzeme Taşıma Sisteminin Simülasyon Yaklaşımıyla İyileştirilmesi”, cukurovaummfd, vol. 32, no. 1, pp. 215–222, 2017, doi: 10.21605/cukurovaummfd.310100.
ISNAD Kuvvetli, Yusuf - Erol, Rızvan. “Ağaç Ürünleri Üreten Bir İşletmede Malzeme Taşıma Sisteminin Simülasyon Yaklaşımıyla İyileştirilmesi”. Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi 32/1 (March 2017), 215-222. https://doi.org/10.21605/cukurovaummfd.310100.
JAMA Kuvvetli Y, Erol R. Ağaç Ürünleri Üreten Bir İşletmede Malzeme Taşıma Sisteminin Simülasyon Yaklaşımıyla İyileştirilmesi. cukurovaummfd. 2017;32:215–222.
MLA Kuvvetli, Yusuf and Rızvan Erol. “Ağaç Ürünleri Üreten Bir İşletmede Malzeme Taşıma Sisteminin Simülasyon Yaklaşımıyla İyileştirilmesi”. Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi, vol. 32, no. 1, 2017, pp. 215-22, doi:10.21605/cukurovaummfd.310100.
Vancouver Kuvvetli Y, Erol R. Ağaç Ürünleri Üreten Bir İşletmede Malzeme Taşıma Sisteminin Simülasyon Yaklaşımıyla İyileştirilmesi. cukurovaummfd. 2017;32(1):215-22.