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Raylı Sistem Araçlarında Kullanılan Kompozit Malzemelerin Termografik Muayene ile Kontrolü

Year 2023, Issue: 17, 186 - 198, 31.01.2023
https://doi.org/10.47072/demiryolu.1202657

Abstract

Endüstriyel ihtiyaçlarda artış ve yeni mühendislik malzemelerinin gelişmesiyle birlikte her türlü makine ve araçta teknolojik gelişmeler büyük bir hız kazanmıştır. Raylı sistem teknolojilerinde seyahat sürelerinin azalması amacıyla yüksek hızlı araçların geliştirilmesini sağlamıştır. Bu araçların artan hızı ile yapısal olarak daha dayanıklı malzemelerin araştırılması ortaya çıkmıştır. Metalik malzemeler, özgül dayanım kapasiteleri, şekillendirilebilirlikleri ve yüksek iletkenlikleri nedeniyle raylı sistem uygulamalarında ihtiyaçları karşılamamaktadır. Alternatif olarak kompozit malzemelerin kullanımı bulunmaktadır. Ancak kompozit malzemelerin kullanımını sınırlayan etmenler vardır. Bunlardan biri tahribatsız kontrol metotlarının metalik malzemelere göre zor ve karmaşık olmasıdır. Tahribatsız muayene yöntemlerinden biri olan Termografik (TR) analiz yöntemi kompozitlerin muayenesinde kullanılmaktadır. Hızlı, düşük maliyet ve işlem kolaylığı TR’nin avantajlarını arasındadır. Bu çalışma iki kısımdan meydana gelmektedir. İlk bölümünde raylı sistem araçlarında kullanılan kompozit yapısal bileşenler hakkında literatür araştırılması yapılmıştır. Çalışmanın ikinci kısmında, raylı sistemlerde kullanılan katmanlı polimer matrisli kompozit numuneler üretilmiştir. Termografik yöntemi ile bu numunelerin tahribatsız kontrolü incelenmiştir. İncelemenin sonunda, üretilen kompozit parçalarda termografik test metodunun kusur tespitinde başarılı olduğu gözlenmiştir.

References

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Thermographic Testing of Composite Materials Used in Rail System Vehicles

Year 2023, Issue: 17, 186 - 198, 31.01.2023
https://doi.org/10.47072/demiryolu.1202657

Abstract

With the increase in industrial needs and the development of new engineering materials, technological advancements have gained great momentum in all types of machinery and vehicles. High-speed vehicles have been developed in rail system technologies to reduce travel times. With the increasing speed of these vehicles, the research for structurally more durable materials has emerged. Metallic materials do not meet the requirements due to their specific strength capacities, formability, and high conductivity. Alternatively, the use of composite materials is found. However, there are factors that limit the use of composite materials. One of these is that non-destructive control methods are difficult, and complex compared to metallic materials. Thermographic (TR) analysis method, which is one of the non-destructive examination methods, is used in the examination of composites. Fast, low-cost and ease of process are among the advantages of TR. This study consists of two parts. In the first part, literature research on composite structural components used in rail system vehicles was carried out. In the second part of the study, layered polymer matrix composite specimens which are used in railway systems were produced. The non-destructive control of these specimens was examined by the thermographic method. As a result of the examination, it was observed that the thermographic test method was successful in detecting defects in the composite parts produced.

References

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  • [2] M. Robinson, E. Matsika, and Q. Peng, “Application of composites in rail vehicles,” in ICCM International Conferences on Composite Materials, 2017, doi: 10.1016/b978-0-12-803581-8.03965-5
  • [3] T. Li and L. Wang, “Bending behavior of sandwich composite structures with tunable 3D-printed core materials,” Composite Structures, vol. 175, pp. 46–57, Sep. 2017, doi: 10.1016/J.COMPSTRUCT.2017.05.001
  • [4] H. Y. Sarvestani, A. H. Akbarzadeh, H. Niknam, and K. Hermenean, “3D printed architected polymeric sandwich panels: Energy absorption and structural performance,” Composite Structures, vol. 200, pp. 886–909, Sep. 2018, doi: 10.1016/J.COMPSTRUCT.2018.04.002
  • [5] A. Zinno, E. Fusco, A. Prota, and G. Manfredi, “Multiscale approach for the design of composite sandwich structures for train application,” Composite Structures, vol. 92, no. 9, pp. 2208–2219, Aug. 2010, doi: 10.1016/J.COMPSTRUCT.2009.08.044
  • [6] M. Kim, J. Choe, and D. G. Lee, “Development of the fire-retardant sandwich structure using an aramid/glass hybrid composite and a phenolic foam-filled honeycomb,” Composite Structures, vol. 158, pp. 227–234, Dec. 2016, doi: 10.1016/J.COMPSTRUCT.2016.09.029
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  • [8] C. Zhu et al., “Fie performance of sandwich composites with intumescent mat protection: Evolving thermal insulation, post-fire performance and rail industry testing,” Fire Safety Journal, vol. 116, Sep. 2020, doi: 10.1016/j.firesaf.2020.103205
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  • [14] [13] B. Ehrhart, B. Valeske, and C. Bockenheimer, Non-Destructive Evaluation (NDE) of Polymer Matrix Composites, Woodhead Publishing, 2013
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  • [16] N. P. Avdelidis, B. C. Hawtin, and D. P. Almond, “Transient thermography in the assessment of defects of aircraft composites,” NDT and E International, vol. 36, no. 6, pp. 433–439, Sep. 2003, doi: 10.1016/S0963-8695(03)00052-5
  • [17] Quality Magazine, “Active Thermography for Nondestructive Composites Testing”, July, 2013, [Online]. Available: https://www.qualitymag.com/articles/91207-active-thermography-for-nondestructive-composites-testing, [Accessed: Apr. 26, 2022]
  • [18] F. Çeçen , B. Aktaş , H. Öztürk , İ. Ş. Öztürk and M. B. Navdar , "Karbon-Fiber Plaka Donatılı Traverslerin, B70-Tipi Öngerilmeli Beton Traverslerle Karşılaştırmalı İncelenmesi", Demiryolu Mühendisliği, no. 15, pp. 97-110, Jan. 2022, doi:10.47072/demiryolu.1028740
  • [19] A. Singh, Z. Gu, X. Hou, Y. Liu, and D. J. Hughes, “Design optimisation of braided composite beams for lightweight rail structures using machine learning methods,” Composite Structures, vol. 282, p. 115107, Feb. 2022, doi: 10.1016/J.COMPSTRUCT.2021.115107
  • [20] P. J. Mistry, M. S. Johnson, S. Li, S. Bruni, and A. Bernasconi, “Parametric sizing study for the design of a lightweight composite railway axle,” Composite Structures, vol. 267, p. 113851, Jul. 2021, doi: 10.1016/J.COMPSTRUCT.2021.113851
  • [21] J. J. Carruthers, M. Calomfirescu, P. Ghys, and J. Prockat, “The application of a systematic approach to material selection for the lightweighting of metro vehicles,” Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit, vol. 223, no. 5, pp. 427–437, Sep. 2009, doi: 10.1243/09544097JRRT279
  • [22] CER - The Community of European Railways, “Moving towards sustainable mobility summary a strategy for 2030 and beyond for the european raılway sector”, [Online]. Available: https://www.cer.be/sites/default/files/publication/CER-UIC_Sustainable_Mobility_Strate gy_-_SUMMARY.pdf, [Accessed: Apr. 14, 2022].
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  • [24] M. Shahverdi, T. Good, G. Hannema, and R. Paradies, “Towards Noise and Weight Reduction by Application of FRP wheelsets for Freight Cars,” 19th Internatıonal Wheelset Congress, Italy, 2019
  • [25] “Metal composite doors for UK rail,” Reinforced Plastics, vol. 64, no. 1, pp. 8-8, Nov. 2021, doi: 10.1016/J.REPL.2019.12.021
  • [26] J. Zhang, X. biao Xiao, X. zhen Sheng, R. Fu, D. Yao, and X. song Jin, “Characteristics of interior noise of a Chinese high-speed train under a variety of conditions,” Journal of Zhejiang University-SCIENCE A, vol. 18, no. 8, pp. 617–630, Aug. 2017, doi: 10.1631/JZUS.A1600695
  • [27] C. Mellet, F. Létourneaux, F. Poisson, and C. Talotte, “High speed train noise emission: Latest investigation of the aerodynamic/rolling noise contribution,” Journal of Sound and Vibration, vol. 293, no. 3–5, pp. 535–546, Jun. 2006, doi: 10.1016/J.JSV.2005.08.069
  • [28] H. M. Noh, “Contribution analysis of interior noise and floor vibration in high-speed trains by operational transfer path analysis,” Advances in Mechanical Engineering, vol. 9, no. 8, pp. 1–14, Aug. 2017, doi: 10.1177/1687814017714986
  • [29] J. Zhang, D. Yao, R. Wang, and X. Xiao, “Vibro-acoustic modelling of high-speed train composite floor and contribution analysis of its constituent materials,” Composite Structures, vol. 256, Jan. 2021, doi: 10.1016/j.compstruct.2020.113049
  • [30] J. S. Kim, “Fatigue assessment of tilting bogie frame for Korean tilting train: Analysis and static tests,” Engineering Failure Analysis, vol. 13, no. 8, pp. 1326–1337, Dec. 2006, doi: 10.1016/j.engfailanal.2005.10.007
  • [31] J. S. Kim and H. J. Yoon, “Structural behaviors of a GFRP composite bogie frame for urban subway trains under critical load conditions,” in Procedia Engineering, vol. 10, pp. 2375–2380, 2011, doi: 10.1016/j.proeng.2011.04.391
  • [32] J. S. Kim, S. J. Lee, and K. B. Shin, “Manufacturing and structural safety evaluation of a composite train carbody,” Composite Structures, vol. 78, no. 4, pp. 468–476, Jun. 2007, doi: 10.1016/j.compstruct.2005.11.006
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  • [34] S. Fotouhi, F. Pashmforoush, M. Bodaghi, M. Fotouhi, “Autonomous damage recognition in visual inspection of laminated composite structures using deep learning”, Composite Structures, vol. 268, 2021, doi: 10.1016/j.compstruct.2021.113960
  • [35] C. J. Hellier, Handbook of nondestructive evaluation, NewYork, USA, McGraw Hill, 2020
  • [36] A. Castellano, P. Foti, A Fraddosio, S. Marzano, M. D. Piccioni, “Mechanical characterization of CFRP composites by ultrasonic immersion tests: Experimental and numerical approaches”, Composites Part B: Engineering, vol. 66, 2014, doi: 10.1016/j.compositesb.2014.04.024
  • [37] D. Xu, P.F. Liu, Z.P. Chen, “Damage mode identification and singular signal detection of composite wind turbine blade using acoustic emission”, Composite Structures, vol. 255, 2021, doi: 10.1016/j.compstruct.2020.112954
  • [38] Q. Hao, Y. Shen, Y. Wang, J. Liu, “An adaptive extraction method for rail crack acoustic emission signal under strong wheel-rail rolling noise of high-speed railway”, Mechanical Systems and Signal Processing, vol. 154, 2021, doi: 10.1016/j.ymssp.2020.107546
  • [39] S. Mishra, P. Sharan, K. Saara, “Real time implementation of fiber Bragg grating sensor in monitoring flat wheel detection for railways”, Engineering Failure Analysis, vol. 138, 2022, doi: 10.1016/j.engfailanal.2022.106376
  • [40] D. D. Kumar, S. S. Raj, V. Sivananth, V. Ramkumar, “Damage detection in Aerospace structures using Chirped fiber Bragg grating”, Materials Today: Proceedings, 2022, doi: 10.1016/j.matpr.2022.05.149
  • [41] R. Yang, Y. He, “Optically and non-optically excited thermography for composites: A review”, Infrared Physics & Technology, vol. 75, p. 26-50, 2016, doi: 10.1016/j.infrared.2015.12.026
  • [42] Composites UK, “How can composites be monitored?”, [Online]. Available: https://compositesuk.co.uk/composite-materials/properties/inspection, [Accessed: 25. June-2022].
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There are 46 citations in total.

Details

Primary Language Turkish
Subjects Composite and Hybrid Materials
Journal Section Article
Authors

Seyid Fehmi Diltemiz 0000-0002-3952-4456

Ersin Eroğlu 0000-0002-8670-2606

Publication Date January 31, 2023
Submission Date November 11, 2022
Published in Issue Year 2023 Issue: 17

Cite

IEEE S. F. Diltemiz and E. Eroğlu, “Raylı Sistem Araçlarında Kullanılan Kompozit Malzemelerin Termografik Muayene ile Kontrolü”, Demiryolu Mühendisliği, no. 17, pp. 186–198, January 2023, doi: 10.47072/demiryolu.1202657.