Research Article

Tool Wear in GGG50 Cast Iron Milling Environments

Volume: 12 Number: 3 July 31, 2024
TR EN

Tool Wear in GGG50 Cast Iron Milling Environments

Abstract

In the present study, the impression of manufacturing parameters on cutting tool tip wear in the milling operation of GGG50 cast iron material with carbide coated cutting tool inserts was investigated. Taguchi orthogonal L18 experimental sequence was applied as the experimental design. As processing parameters; cutting speed, coolant and feed rate were chosen. In the test results, the amount of wear on the cutting tool tips was examined. Optimum processing multiparameters were determined by the Taguchi. Analysis of variance (ANOVA) was used to analyses the effect of input parameters on the cutting tool tip. Consequently, it has been determined that the wear is high in the working environment where the coolant is open and the cutting speed is high. In order to keep the cutting tool tip wear at a minimum level, the most suitable machining parameters are; coolant = closed, cutting speed = 160 mm/min, feed rate = 0.3 mm/rev. It was determined that the tip feed rate had little impression on tool wear.

Keywords

Milling, cast iron, tool wear, optimization, Taguchi, ANOVA

References

  1. [1] Wojciechowski, S., Talar, R., Zawadzki, P., & Wieczorowski, M., “Evaluation of physical indicators and tool wear during grooving of spheroidal cast iron with a novel WCCo/cBN (BNDCC) inserts,” Wear, 454, 203301, 2020.
  2. [2] Grzesik, W., Kiszka, P., Kowalczyk, D., Żak, K., & Rech, J., “Investigation of the machining process of spheroidal cast iron using cubic boron nitride (CBN) tools,” Metalurgija, vol. 53, no. 1, 33-36, 2014.
  3. [3] Özcan, B., “Gri dökme demir malzemelerin işlenebilirliğinin deneysel ve sayısal olarak incelenmesi,” (Doctoral dissertation, Yüksek Lisans Tezi Gazi Üniversitesi, Fen Bilimleri Enstitüsü, Ankara), 2018.
  4. [4] Sur, Gökhan, “Karma takviyeli alüminyum matriksli kompozitlerin üretimi, mekanik özellikler ve işlenebilirliklerinin incelenmesi,” Gazi Üniversitesi Fen Bilimleri Enstitüsü, Doktora Tezi, Ankara, 2008.
  5. [5] Şirin, Ş., & ŞİRİN, E., “AISI D2 Soğuk İş Takım Çeliğinin Frezelenmesi Üzerine Bir Derleme,” İmalat Teknolojileri ve Uygulamaları, vol. 1, no. 2, 14-24, 2020.
  6. [6] Kilincarslan, E., Kilincarslan, S. K., & Cetin, M. H., “Evaluation of the clean nano-cutting fluid by considering the tribological performance and cost parameters,” Tribology International, 157, 106916, 2021. [7] Nayyar, V., Kaminski, J., Kinnander, A., & Nyborg, L., “An experimental investigation of machinability of graphitic cast iron grades; flake, compacted and spheroidal graphite iron in continuous machining operations,” Procedia Cirp, 1, 488-493, 2012.
  7. [8] Velan, M. V. G., Shree, M. S., & Muthuswamy, P., “Effect of cutting parameters and high-pressure coolant on forces, surface roughness and tool life in turning AISI 1045 steel,” Materials Today: Proceedings, 43, 482-489, 2021.
  8. [9] Del Val, A. G., Alonso, U., Veiga, F., & Arizmendi, M., “Wear mechanisms of TiN coated tools during high-speed tapping of GGG50 nodular cast iron,” Wear, 514, 204558, 2023.
  9. [10] Sun, H., Liu, Y., Pan, J., Zhang, J., & Ji, W., “Enhancing cutting tool sustainability based on remaining useful life prediction,” Journal of Cleaner Production, 244, 118794, 2020.
  10. [11] Kıvak, T., “Optimization of surface roughness and flank wear using the Taguchi method in milling of Hadfield steel with PVD and CVD coated inserts,” Measurement, 50, 19-28, 2014.
APA
Orak, A., & Kalyon, A. (2024). Tool Wear in GGG50 Cast Iron Milling Environments. Duzce University Journal of Science and Technology, 12(3), 1506-1517. https://doi.org/10.29130/dubited.1353261
AMA
1.Orak A, Kalyon A. Tool Wear in GGG50 Cast Iron Milling Environments. DUBİTED. 2024;12(3):1506-1517. doi:10.29130/dubited.1353261
Chicago
Orak, Abdulkadir, and Ali Kalyon. 2024. “Tool Wear in GGG50 Cast Iron Milling Environments”. Duzce University Journal of Science and Technology 12 (3): 1506-17. https://doi.org/10.29130/dubited.1353261.
EndNote
Orak A, Kalyon A (July 1, 2024) Tool Wear in GGG50 Cast Iron Milling Environments. Duzce University Journal of Science and Technology 12 3 1506–1517.
IEEE
[1]A. Orak and A. Kalyon, “Tool Wear in GGG50 Cast Iron Milling Environments”, DUBİTED, vol. 12, no. 3, pp. 1506–1517, July 2024, doi: 10.29130/dubited.1353261.
ISNAD
Orak, Abdulkadir - Kalyon, Ali. “Tool Wear in GGG50 Cast Iron Milling Environments”. Duzce University Journal of Science and Technology 12/3 (July 1, 2024): 1506-1517. https://doi.org/10.29130/dubited.1353261.
JAMA
1.Orak A, Kalyon A. Tool Wear in GGG50 Cast Iron Milling Environments. DUBİTED. 2024;12:1506–1517.
MLA
Orak, Abdulkadir, and Ali Kalyon. “Tool Wear in GGG50 Cast Iron Milling Environments”. Duzce University Journal of Science and Technology, vol. 12, no. 3, July 2024, pp. 1506-17, doi:10.29130/dubited.1353261.
Vancouver
1.Abdulkadir Orak, Ali Kalyon. Tool Wear in GGG50 Cast Iron Milling Environments. DUBİTED. 2024 Jul. 1;12(3):1506-17. doi:10.29130/dubited.1353261