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AISI 1040 Çeliğinin Kaplamalı ve Kaplamasız Kesici Uçlarla Yüzey Frezemele Esnasında Kesme Parametrelerinin Taguchi Metodu Kullanılarak Optimizasyonu

Year 2016, Volume: 4 Issue: 1, 278 - 292, 30.01.2016

Gürcan Samtaş

Abstract

AISI 1040 çeliği kalıp setleri, otomobil unsurları, transmisyon milleri, raylar ve dişliler gibi birçok farklı sektörlerde kullanılmaktadır. Bu malzemenin farklı sektörlerde kullanımı çeşitli işleme operasyonlarındaki davranışlarını önemli hale getirmektedir. Bu çalışmada, kaplamalı ve kaplamasız kesici uçlar kullanılarak, AISI 1040 karbon çeliğine yüzey işleme işlemi uygulanmıştır. Deneyler, farklı tipte kesici uçlar (kaplamasız karbit, CVD/ TiN-TiCN-Al2O3 kaplamalı karbit, PVD/TiALN kaplamalı karbit), kesme hızları (160, 180, 220 m/dak), ilerleme oranı (0.1, 0.15, 0.3 mm/diş) ve iyi bir yüzey kalitesi için bütün deneylerde 0.3 ve 0.6 mm kesme derinlikleri kullanılarak Taguchi L18 ortogonal dizi ile yürütülmüştür. Deneyler sonunda elde edilen değerler, sinyal-gürültü oranı ve varyans analizi (ANOVA) kullanılarak değerlendirilmiştir. Doğrulama deneyleri sonucunda %51.03 oranında bir performans artışıyla işleme doğruluğu 2.90 µm’dan etkili bir şekilde 1.42 µm’a iyileştirilmiştir.

Keywords

Yüzey Pürüzlülüğü Taguchi Metodu Optimizasyon AISI 1040 yüzey frezeleme

References

  • N. Kavak, N. Üstel, Karaelmas Science and Engineering Journal, 2 (2) (2012) 24-29.
  • K. Habalı, H. Gökkaya, H. Sert, Politeknik Dergisi, 9 (1) (2006) 35-38.
  • A. Can, AISI 5140 Çeliğinin Sermet, PVD İle TiAlN - CVD ile TiN Kaplanmış Kesici Uçlarla Tornalanmasında Kesme Değişkenleri, Kaplama Cinsi ve Takım Aşınmasının Yüzey Pürüzlülüğüne Etkisinin Deneysel İncelenmesi, Yüksek Lisans Tezi, G.Ü. Fen Bilimleri Enstitüsü, Makine Eğitim Bölümü, Ankara, (2003).
  • A. Güllü, Silindirik Taşlamada İstenen Yüzey Pürüzlüğünü Elde Etmek İçin Taşlama Parametrelerinin Bilgisayar Yardımıyla Optimizasyonu, Doktora Tezi, G.Ü. Fen Bilimleri Enstitüsü, Makine Eğitim Bölümü, Ankara, (1995).
  • F. Kahraman, Materials and Tech. 43 (5) 267–270 (2009).
  • Özel T. and Karpat, Y International Journal of Machine Tools & Manufacture. (45) 467–479 (2005).
  • A. Zain Mohd, H. Haron, S. Sharif Expert Systems with App. (37) 1755–1768 (2010).
  • M. C. Cakir, C. Ensarioğlu, İ. Demirayak, Journal of Materials Proc. Tech. (209) 102–109 (2009).
  • L. Özler, N. Tosun, A. İnan, Turkish Journal of Eng. and Env. Sciences. (24) 287-296 (2000).
  • A. Güllü ve A. Özdemir, Gazi Üniv. Fen Bilimleri Dergisi. 16 (1) 127-134 (2003).
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  • E. Altınkaya, A. Gülü, Politeknik dergisi, 11(1) 13-17 (2008).
  • E. S. Topal, Int. Journal of Mech. Sciences, 51 782-789 (2010).
  • O. Çolak, C. Kurbanoğlu, M. C. Kayacan, Materials and Design, 28 (2007) 657-666.
  • B. Ozcelik, M. Bayramoğlu, Int. Journal of Machine Tools & Manufacture 46 (2006) 1395-1402.
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  • N. S. Kumar, C.K. Dhinakarraj, B. Deepanraj, G. Sankaranarayanan, Multi objective optimization and empirical modelling of centerless grinding parameters, Lecture Notes in Mechanical Engineering, , Sipringer, India, (2012) 285-295.
  • D. Fratila, C. Caizar, Journal of Cleaner Production, 19 (2011) 640-645
  • J. R. Davies, Aluminium and aluminium alloys, ASM International, Ohio (1993).
  • D.T.O. Patrick, D. Newton, R. Bromley, Practical reliability engineering 4thEd. England: John Wiley&Sons (2002).
  • M. Savaşkan, Y. Taptık, M. Ürgen, Journal of ITU, 3 (2004) 117-128.
  • M. Nalbant, H. Gokkaya, G. Sur, Materials and Design, 28 (2007) 1379–1385.
  • K. Krishnaiah, P. Shahabudeen, Applied design of experiments and taguchi methods, PHI Learning Private Limited, New Delhi (2012).
  • C. Camposeco-Negrete, Journal of Cleaner Production, 53 (2013) 195-203.
  • J. Antony, D. Preece, Understanding, managing and implementing quality, Frameworks techniques and cases, London, Routledge (2002).
  • R. K. Roy, A primer on the Taguchi method, competitive manufacturing series, Van Nostrand Reinhold, New York (1990).
  • İ. Asiltürk, S. Neşeli, Measurement, 45 (4) (2012) 785-794.
  • C.T. Sun, Quality engineering off-line methods and applications, CRC Press, U.S.A (2013).
  • W.Y. Fowlkes, C. M. Creveling, Engineering methods for robust product design: using Taguchi Methods in technology and product development, Prentice Hall, New Jersey (1995).
  • D. K. Baek, T. J. Ko, H. S. Kim, International Journal of Machine Tools & Manufacture, 41 (2001) 451-462.
  • K. Krishnaiah, P. Shahabedeen, Applied design of experiments and Taguchi Methods, PHI Learning, New Delhi (2012).
  • İ. Asiltürk, S. Neşeli, Measurement, 45 (2012) 785-794.
  • G. Halevi, Process and operation planning, Kluwer Academic Publishers, Netherlands (2003).
  • Y.T. Liu, W.C. Chang, Y. Yamagata, CIRP Journal of Manufacturing Science and Technology, 3 (2010) 40-48.
  • P. J. Ross, Taguchi techniques for quality engineering, 2nd ed., Mc-Graw-Hill, U.S.A. (1996).
  • N. Mandal, B. Doloi, B. Mondal, R. Das, Measurement, 44 (2011) 2149-2155
  • R.K. Roy, Design of experiments using the Taguchi approach, John Wiley&Sons, USA, (2001).

Optimization of Cutting Parameters Using Taguchi Method During the Face Milling of AISI 1040 with Coated and Uncoated Inserts

Year 2016, Volume: 4 Issue: 1, 278 - 292, 30.01.2016

Gürcan Samtaş

Abstract

AISI 1040 carbon steel is used in many different sectors such as mold sets, automobile components, transmission shafts, rails and gears. The use of this material in different sectors, its behaviors in the various machining operations have become important. In this study, face milling process was applied to AISI 1040 carbon steel material by using coated and uncoated cutting inserts. Experiments were performed on the basis of Taguchi’s L18 orthogonal array (OA) at different levels of the cutting inserts (Uncoated carbide, CVD / TiN-TiCN-Al2O3 coated carbide and PVD/TiALN coated carbide), the cutting speeds (160, 180 and 220 m/min) and the feed rate (0.1, 0.15 and 0.3 mm/tooth) and depth of cut (0.3 and 0.6 mm). The obtained values at the end of the experiments were evaluated through the signal to noise (S/N) ratios and Analysis of Variance (ANOVA). The end of the confirmation experiments, the surface roughness of 2.90 µm could be significantly improved to 1.42 µm with an enhanced performance of 51.03%.

Keywords

Surface Roughness Taguchi Method Optimization AISI 1040 face milling

References

  • N. Kavak, N. Üstel, Karaelmas Science and Engineering Journal, 2 (2) (2012) 24-29.
  • K. Habalı, H. Gökkaya, H. Sert, Politeknik Dergisi, 9 (1) (2006) 35-38.
  • A. Can, AISI 5140 Çeliğinin Sermet, PVD İle TiAlN - CVD ile TiN Kaplanmış Kesici Uçlarla Tornalanmasında Kesme Değişkenleri, Kaplama Cinsi ve Takım Aşınmasının Yüzey Pürüzlülüğüne Etkisinin Deneysel İncelenmesi, Yüksek Lisans Tezi, G.Ü. Fen Bilimleri Enstitüsü, Makine Eğitim Bölümü, Ankara, (2003).
  • A. Güllü, Silindirik Taşlamada İstenen Yüzey Pürüzlüğünü Elde Etmek İçin Taşlama Parametrelerinin Bilgisayar Yardımıyla Optimizasyonu, Doktora Tezi, G.Ü. Fen Bilimleri Enstitüsü, Makine Eğitim Bölümü, Ankara, (1995).
  • F. Kahraman, Materials and Tech. 43 (5) 267–270 (2009).
  • Özel T. and Karpat, Y International Journal of Machine Tools & Manufacture. (45) 467–479 (2005).
  • A. Zain Mohd, H. Haron, S. Sharif Expert Systems with App. (37) 1755–1768 (2010).
  • M. C. Cakir, C. Ensarioğlu, İ. Demirayak, Journal of Materials Proc. Tech. (209) 102–109 (2009).
  • L. Özler, N. Tosun, A. İnan, Turkish Journal of Eng. and Env. Sciences. (24) 287-296 (2000).
  • A. Güllü ve A. Özdemir, Gazi Üniv. Fen Bilimleri Dergisi. 16 (1) 127-134 (2003).
  • I. Asiltürk, M. Çunkaş 2011. Expert Systems with App. (38) 5826–5832 (2011).
  • M. Brezocnik, M. Kovacic, M. Ficko Journal of Materials Proc. Tech. (157–158) 28–36 (2004).
  • E. Altınkaya, A. Gülü, Politeknik dergisi, 11(1) 13-17 (2008).
  • E. S. Topal, Int. Journal of Mech. Sciences, 51 782-789 (2010).
  • O. Çolak, C. Kurbanoğlu, M. C. Kayacan, Materials and Design, 28 (2007) 657-666.
  • B. Ozcelik, M. Bayramoğlu, Int. Journal of Machine Tools & Manufacture 46 (2006) 1395-1402.
  • A. M. Zain, H. Haron, S. Sharif, Expert Systems with App. 37 (2009) 4650-4659.
  • R. Crpwson, The handbook of manufacturing engineering second edition, parts fabrication: principles and process, Taylor&Francis: Boca Raton (2006).
  • D.R. Askeland, P.P. Fulay, D.K. Bhattacharya, Essentials of materials science and engineering, second edition, Cengage Learning: Stamford, (2010).
  • N. S. Kumar, C.K. Dhinakarraj, B. Deepanraj, G. Sankaranarayanan, Multi objective optimization and empirical modelling of centerless grinding parameters, Lecture Notes in Mechanical Engineering, , Sipringer, India, (2012) 285-295.
  • D. Fratila, C. Caizar, Journal of Cleaner Production, 19 (2011) 640-645
  • J. R. Davies, Aluminium and aluminium alloys, ASM International, Ohio (1993).
  • D.T.O. Patrick, D. Newton, R. Bromley, Practical reliability engineering 4thEd. England: John Wiley&Sons (2002).
  • M. Savaşkan, Y. Taptık, M. Ürgen, Journal of ITU, 3 (2004) 117-128.
  • M. Nalbant, H. Gokkaya, G. Sur, Materials and Design, 28 (2007) 1379–1385.
  • K. Krishnaiah, P. Shahabudeen, Applied design of experiments and taguchi methods, PHI Learning Private Limited, New Delhi (2012).
  • C. Camposeco-Negrete, Journal of Cleaner Production, 53 (2013) 195-203.
  • J. Antony, D. Preece, Understanding, managing and implementing quality, Frameworks techniques and cases, London, Routledge (2002).
  • R. K. Roy, A primer on the Taguchi method, competitive manufacturing series, Van Nostrand Reinhold, New York (1990).
  • İ. Asiltürk, S. Neşeli, Measurement, 45 (4) (2012) 785-794.
  • C.T. Sun, Quality engineering off-line methods and applications, CRC Press, U.S.A (2013).
  • W.Y. Fowlkes, C. M. Creveling, Engineering methods for robust product design: using Taguchi Methods in technology and product development, Prentice Hall, New Jersey (1995).
  • D. K. Baek, T. J. Ko, H. S. Kim, International Journal of Machine Tools & Manufacture, 41 (2001) 451-462.
  • K. Krishnaiah, P. Shahabedeen, Applied design of experiments and Taguchi Methods, PHI Learning, New Delhi (2012).
  • İ. Asiltürk, S. Neşeli, Measurement, 45 (2012) 785-794.
  • G. Halevi, Process and operation planning, Kluwer Academic Publishers, Netherlands (2003).
  • Y.T. Liu, W.C. Chang, Y. Yamagata, CIRP Journal of Manufacturing Science and Technology, 3 (2010) 40-48.
  • P. J. Ross, Taguchi techniques for quality engineering, 2nd ed., Mc-Graw-Hill, U.S.A. (1996).
  • N. Mandal, B. Doloi, B. Mondal, R. Das, Measurement, 44 (2011) 2149-2155
  • R.K. Roy, Design of experiments using the Taguchi approach, John Wiley&Sons, USA, (2001).
There are 40 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Gürcan Samtaş This is me

Publication Date January 30, 2016
Published in Issue Year 2016 Volume: 4 Issue: 1

Cite

APA Samtaş, G. (2016). Optimization of Cutting Parameters Using Taguchi Method During the Face Milling of AISI 1040 with Coated and Uncoated Inserts. Duzce University Journal of Science and Technology, 4(1), 278-292.
AMA Samtaş G. Optimization of Cutting Parameters Using Taguchi Method During the Face Milling of AISI 1040 with Coated and Uncoated Inserts. DUBİTED. January 2016;4(1):278-292.
Chicago Samtaş, Gürcan. “Optimization of Cutting Parameters Using Taguchi Method During the Face Milling of AISI 1040 With Coated and Uncoated Inserts”. Duzce University Journal of Science and Technology 4, no. 1 (January 2016): 278-92.
EndNote Samtaş G (January 1, 2016) Optimization of Cutting Parameters Using Taguchi Method During the Face Milling of AISI 1040 with Coated and Uncoated Inserts. Duzce University Journal of Science and Technology 4 1 278–292.
IEEE G. Samtaş, “Optimization of Cutting Parameters Using Taguchi Method During the Face Milling of AISI 1040 with Coated and Uncoated Inserts”, DUBİTED, vol. 4, no. 1, pp. 278–292, 2016.
ISNAD Samtaş, Gürcan. “Optimization of Cutting Parameters Using Taguchi Method During the Face Milling of AISI 1040 With Coated and Uncoated Inserts”. Duzce University Journal of Science and Technology 4/1 (January 2016), 278-292.
JAMA Samtaş G. Optimization of Cutting Parameters Using Taguchi Method During the Face Milling of AISI 1040 with Coated and Uncoated Inserts. DUBİTED. 2016;4:278–292.
MLA Samtaş, Gürcan. “Optimization of Cutting Parameters Using Taguchi Method During the Face Milling of AISI 1040 With Coated and Uncoated Inserts”. Duzce University Journal of Science and Technology, vol. 4, no. 1, 2016, pp. 278-92.
Vancouver Samtaş G. Optimization of Cutting Parameters Using Taguchi Method During the Face Milling of AISI 1040 with Coated and Uncoated Inserts. DUBİTED. 2016;4(1):278-92.