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Development and Design and Heat Treatment of Production, Storage and Mine Drilling Pipes in Petroleum and Geothermal Industries

Year 2020, Volume: 8 Issue: 1, 410 - 417, 31.01.2020
https://doi.org/10.29130/dubited.540762

Abstract

In this study, sequential and
different temperature heat treatments were applied to steels after austenating
heat treatment applied to different AISI steel types. The effects of tempering
heat treatment applied on the mechanical properties of the steel after
quenching were investigated. The production of prototypes of the materials to
be used in the drilling industry and the improvement of the properties of the
drilling pipes used in the geothermal, petroleum, storage and mining sectors by
thermal processes determined according to the standards have been realized.
Different heat treatments have been applied to the materials in AISI standards
provided by considering the desired material properties of the drill pipes. In
order to improve the mechanical properties, the heat treatment process was
determined and applied by a wide literature review. The prototypes of the drill
rods were produced in three different AISI standards (AISI 4130, AISI 4140).
Seamless tubes are produced according to AISI 4340 and ductile, semi-ductile and
brittle conditions. 946.4 MPa. In addition, corrosion tests showed significant
corrosion resistance.

References

  • [1] M. Kam and H. Saruhan, “Derin Kriyojenik İşlemin Farklı Bekletme Sürelerinin AISI 4140 (42CrMo4) Çeliğin Mekanik Özelliklerine Etkisi,” Düzce Üniversitesi Bilim ve Teknoloji Dergisi, vol. 6, no. 3, pp. 553-564, 2018.
  • [2] M. Kam and A. İpekçi, “Investigation of The Effect of Heat Treatment On Hardness AISI 4140 Steel and AISI 52100 Steel,” IV. International Academic Research Congress (INES - 2018), 2018.
  • [3] Z. A. Wasy, Z. Zhifeng, P. Shum, L. Lawrance and Y. Kwak “The effect of two-step heat treatment on hardness, fracture toughness, and wear of different biased diamond-like carbon coatings,” Surface and Coatings Technology, 2017, DOI: 10.1016/j.surfcoat.2017.01.089.
  • [4] N. Gulluoglu and C. S. Hartley “Simulation of dislocation microstructures in two dimensions,” II. Dynamic and relaxed structures, 1992.
  • [5] A.T. Freeburg, H. Connor; and R. Connor, “A Metallurgical Investigation of the Effects of Double Tempering on the Hardness, Impact Toughness and Microstructure of AISI 4140 Steel,” 2018.
  • [6] J. C. Williams and A. W. Thompson, “Metallurgical Treatises,” Warrendale, PA: TMS-AIME, pp. 487, 1981
  • [7] E. J. Pavlina and C. J. Van, “Correlation of Yield Strength and Tensile Strength with Hardness for Steels,” Journal of Materials Engineering and Performance, vol. 17, no. 6, pp. 888–893, 2008, doi:10.1007/s11665-008-9225-5.
  • [8] K. Masamura and Y. Nagahama “Manufacturing Processes and Products of Steel Pipes and Tubes in JFE Steel,” JFE GIHO Ni.9, pp. 1- 6, 2005
  • [9] K. Kazutake, “Simulation of Mannesmann piercing process by the three-dimensional rigid plastic finite-element method,” International Journal of Mechanical Sciences, vol. 47, no. 12, pp. 1838-1853, 2011
  • [10] M.Tivelli, G. Cumino, A. Izquierdo, E. Anelli and A.Schimo, “Metallurgical aspects of heavy wall high strength seamless pipes for deep water applications,” Conference: RioPipeline 2005, Brazil, 2005.
  • [11] J. G. N. Thomas, T. J. Nurse and R. Walker “Anodic Passivation of Iron in Carbonate Solutions,” British Corrosion Journal, vol. 5, no. 2, pp. 87-92, 1970, DOI: 10.1179/000705970798324829.
  • [12] F.S. William, Structure and Properties of Engineering Alloys, 2. ed., McGraw-Hill, New York: Singapore, 1993.
  • [13] R.D. Joseph, Tensile Testing, 2. ed., ASM International, ISBN 978-0-87170-806-9, 2004. [14] E. S Davenport, R. A. Grange and R. J. Hafsten, “Influence of Austenite Grain Size upon Isothermal Transformation Behaviour of S.A.E. 4140 Steel,” The American Institute of Mining, Metallurgical, and Petroleum Engineers, pp. 10, 1941.
  • [15] İ. Topcu, A.N. Güllüoğlu, M. K. Bilici and H. Özkan Gülsoy, “Investigation of wear behavior of Ti-6Al-4V/CNT composites reinforced with carbon nanotubes,” Journal of the Facultyof Engineering and Architecture of Gazi University, DOI: https://doi.or./10.17341/gazimmfd.460542.2018
  • [16] S.N. Petrenko, “Relationships Between the Rockwell and Brinell Numbers,” US Government Printing Office, 1927.
  • [17] R.Ritchie, F. A. McClintock, H.N. Hashemi and m.A.Ritter, “Mode III fatigue crack propagation in low alloy steel,” Metallurgical Transactions A, vol. 13, no. 1, pp. 101–110, 1982, DOI:10.1007/bf02642420.
  • [18] T.Y. Hsu and Z. Y. Xu, “Design of Structure, Composition and Heat Treatment Process for High Strength Steel,” Materials Science Forum, vol. 561-565, pp. 2283-2286, 2007
  • [19] D. V. Nelson, and J. C. Shyne, “The effect of tempering temperature on near-threshold fatigue crack behaviour in quenched and tempered 4140 steel,” Metallurgical Transactions A, vol. 19, no. 10, pp. 2497-2502, 1988
  • [20] L.W.Shyan, and T.T. Su, “Mechanical properties and microstructural features of AISI 4340 high-strength alloy steel under quenched and tempered conditions,” Journal of Materials Processing Technology, vol. 87, no. 1-3, pp. 198-206, 1999.
  • [21] Topcu, H.Ö. Gulsoy, N. Kadıoglu, A.N. Gulluoglu, “Processing and Mechanical properties of B4C Reinforced Al Matrix Composites,” Journal of Alloys and Compounds, vol. 482 no. 1-2, pp. 516-521. 2009.
  • [22] M. Kam and A. İpekçi, “Experimental Investigation of The Effect of Heat Treatment on Mechanical Properties of AISI 5140 Steel,” IV. International Academic Research Congress (INES - 2018), 2018.
  • [23] Ö. Şengül, “Analysis of Radial Tire Design and Dynamic Analysis for Sustainable Production", International Marmara Science and Social Sciences Congress (IMASCON2019), 2019, pp. 1135-1142.
  • [24] M. Kam and H. Saruhan, “Experimental Vibration Analysis of Cryogenic Treated Rotating AISI 4140 Steel Shafts,” 3rd International Symposium on Railway Systems Engineering (ISERSE’16), 2016, pp. 157-164.

Petrol ve Jeotermal Sektörü Depolama ve Maden Sondaj Borularının Üretimi, Geliştirilmesi, Tasarımı ve Isıl İşlemi

Year 2020, Volume: 8 Issue: 1, 410 - 417, 31.01.2020
https://doi.org/10.29130/dubited.540762

Abstract

Bu çalışmada, farklı AISI
çelik türlerine uygulanan östenitleme ısıl işleminden sonra çeliklere sıralı ve
farklı sıcaklık ısıl işlemleri uygulanmış. Bu işlemlerden sonra su verme
işlemini takiben uygulanan temperleme ısıl işleminin çeliğin mekanik
özellikleri üzerine etkileri araştırılmıştır. Sondaj sanayinde kullanılacak
malzemelerin protatiplerin üretilmesi, jeotermal, petrol, depolama ve maden
sektöründe kullanılan sondaj borularının standartlara göre belirlenen ısıl
işlemlerle özelliklerinin iyileştirilmesi gerçekleştirilmiştir. Sondaj
borularının istenilen malzeme özellikleri dikkate alınarak temin edilen AISI
standartlarındaki malzemelere farklı ısıl işlemler uygulanmıştır.  Mekanik özelliklerin iyileştirilmesi için ısıl
işlem süreci geniş bir literatür taramasıyla belirlenmiş ve uygulanmıştır.
Sondaj çubuklarının protatipleri, üç farklı AISI standardında (AISI 4130, AISI
4140) malzemelerinden 3 er adet olmak üzere protatipler üretilmiştir. Dikişsiz
tüpler olarak AISI 4340 ve sünek, yarı sünek ve kırılgan koşullara göre
üretilmiştir: Yapılan Isıl işlem deneyleri sonucunda malzemelerin % uzama
değerleri
%9-18, Max sertlik değerleri 280-495 HB, gerilme değerleri 834,2-1578 MPa ve
Minumun akma dayanımı 946,4 MPa ile dikkate değer iyileştirmeler göstermiştir.
Ayrıca yapılmış olan korozyon testlerinde kayda değer korozyon direnci
göstermiştir.

References

  • [1] M. Kam and H. Saruhan, “Derin Kriyojenik İşlemin Farklı Bekletme Sürelerinin AISI 4140 (42CrMo4) Çeliğin Mekanik Özelliklerine Etkisi,” Düzce Üniversitesi Bilim ve Teknoloji Dergisi, vol. 6, no. 3, pp. 553-564, 2018.
  • [2] M. Kam and A. İpekçi, “Investigation of The Effect of Heat Treatment On Hardness AISI 4140 Steel and AISI 52100 Steel,” IV. International Academic Research Congress (INES - 2018), 2018.
  • [3] Z. A. Wasy, Z. Zhifeng, P. Shum, L. Lawrance and Y. Kwak “The effect of two-step heat treatment on hardness, fracture toughness, and wear of different biased diamond-like carbon coatings,” Surface and Coatings Technology, 2017, DOI: 10.1016/j.surfcoat.2017.01.089.
  • [4] N. Gulluoglu and C. S. Hartley “Simulation of dislocation microstructures in two dimensions,” II. Dynamic and relaxed structures, 1992.
  • [5] A.T. Freeburg, H. Connor; and R. Connor, “A Metallurgical Investigation of the Effects of Double Tempering on the Hardness, Impact Toughness and Microstructure of AISI 4140 Steel,” 2018.
  • [6] J. C. Williams and A. W. Thompson, “Metallurgical Treatises,” Warrendale, PA: TMS-AIME, pp. 487, 1981
  • [7] E. J. Pavlina and C. J. Van, “Correlation of Yield Strength and Tensile Strength with Hardness for Steels,” Journal of Materials Engineering and Performance, vol. 17, no. 6, pp. 888–893, 2008, doi:10.1007/s11665-008-9225-5.
  • [8] K. Masamura and Y. Nagahama “Manufacturing Processes and Products of Steel Pipes and Tubes in JFE Steel,” JFE GIHO Ni.9, pp. 1- 6, 2005
  • [9] K. Kazutake, “Simulation of Mannesmann piercing process by the three-dimensional rigid plastic finite-element method,” International Journal of Mechanical Sciences, vol. 47, no. 12, pp. 1838-1853, 2011
  • [10] M.Tivelli, G. Cumino, A. Izquierdo, E. Anelli and A.Schimo, “Metallurgical aspects of heavy wall high strength seamless pipes for deep water applications,” Conference: RioPipeline 2005, Brazil, 2005.
  • [11] J. G. N. Thomas, T. J. Nurse and R. Walker “Anodic Passivation of Iron in Carbonate Solutions,” British Corrosion Journal, vol. 5, no. 2, pp. 87-92, 1970, DOI: 10.1179/000705970798324829.
  • [12] F.S. William, Structure and Properties of Engineering Alloys, 2. ed., McGraw-Hill, New York: Singapore, 1993.
  • [13] R.D. Joseph, Tensile Testing, 2. ed., ASM International, ISBN 978-0-87170-806-9, 2004. [14] E. S Davenport, R. A. Grange and R. J. Hafsten, “Influence of Austenite Grain Size upon Isothermal Transformation Behaviour of S.A.E. 4140 Steel,” The American Institute of Mining, Metallurgical, and Petroleum Engineers, pp. 10, 1941.
  • [15] İ. Topcu, A.N. Güllüoğlu, M. K. Bilici and H. Özkan Gülsoy, “Investigation of wear behavior of Ti-6Al-4V/CNT composites reinforced with carbon nanotubes,” Journal of the Facultyof Engineering and Architecture of Gazi University, DOI: https://doi.or./10.17341/gazimmfd.460542.2018
  • [16] S.N. Petrenko, “Relationships Between the Rockwell and Brinell Numbers,” US Government Printing Office, 1927.
  • [17] R.Ritchie, F. A. McClintock, H.N. Hashemi and m.A.Ritter, “Mode III fatigue crack propagation in low alloy steel,” Metallurgical Transactions A, vol. 13, no. 1, pp. 101–110, 1982, DOI:10.1007/bf02642420.
  • [18] T.Y. Hsu and Z. Y. Xu, “Design of Structure, Composition and Heat Treatment Process for High Strength Steel,” Materials Science Forum, vol. 561-565, pp. 2283-2286, 2007
  • [19] D. V. Nelson, and J. C. Shyne, “The effect of tempering temperature on near-threshold fatigue crack behaviour in quenched and tempered 4140 steel,” Metallurgical Transactions A, vol. 19, no. 10, pp. 2497-2502, 1988
  • [20] L.W.Shyan, and T.T. Su, “Mechanical properties and microstructural features of AISI 4340 high-strength alloy steel under quenched and tempered conditions,” Journal of Materials Processing Technology, vol. 87, no. 1-3, pp. 198-206, 1999.
  • [21] Topcu, H.Ö. Gulsoy, N. Kadıoglu, A.N. Gulluoglu, “Processing and Mechanical properties of B4C Reinforced Al Matrix Composites,” Journal of Alloys and Compounds, vol. 482 no. 1-2, pp. 516-521. 2009.
  • [22] M. Kam and A. İpekçi, “Experimental Investigation of The Effect of Heat Treatment on Mechanical Properties of AISI 5140 Steel,” IV. International Academic Research Congress (INES - 2018), 2018.
  • [23] Ö. Şengül, “Analysis of Radial Tire Design and Dynamic Analysis for Sustainable Production", International Marmara Science and Social Sciences Congress (IMASCON2019), 2019, pp. 1135-1142.
  • [24] M. Kam and H. Saruhan, “Experimental Vibration Analysis of Cryogenic Treated Rotating AISI 4140 Steel Shafts,” 3rd International Symposium on Railway Systems Engineering (ISERSE’16), 2016, pp. 157-164.
There are 23 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

İsmail Topcu 0000-0002-2998-6569

Arda Devrım This is me 0000-0002-4598-8193

Batuhan Unal This is me 0000-0002-3232-8866

Bilge Vanlı This is me 0000-0002-5808-8311

Publication Date January 31, 2020
Published in Issue Year 2020 Volume: 8 Issue: 1

Cite

APA Topcu, İ., Devrım, A., Unal, B., Vanlı, B. (2020). Development and Design and Heat Treatment of Production, Storage and Mine Drilling Pipes in Petroleum and Geothermal Industries. Düzce Üniversitesi Bilim Ve Teknoloji Dergisi, 8(1), 410-417. https://doi.org/10.29130/dubited.540762
AMA Topcu İ, Devrım A, Unal B, Vanlı B. Development and Design and Heat Treatment of Production, Storage and Mine Drilling Pipes in Petroleum and Geothermal Industries. DUBİTED. January 2020;8(1):410-417. doi:10.29130/dubited.540762
Chicago Topcu, İsmail, Arda Devrım, Batuhan Unal, and Bilge Vanlı. “Development and Design and Heat Treatment of Production, Storage and Mine Drilling Pipes in Petroleum and Geothermal Industries”. Düzce Üniversitesi Bilim Ve Teknoloji Dergisi 8, no. 1 (January 2020): 410-17. https://doi.org/10.29130/dubited.540762.
EndNote Topcu İ, Devrım A, Unal B, Vanlı B (January 1, 2020) Development and Design and Heat Treatment of Production, Storage and Mine Drilling Pipes in Petroleum and Geothermal Industries. Düzce Üniversitesi Bilim ve Teknoloji Dergisi 8 1 410–417.
IEEE İ. Topcu, A. Devrım, B. Unal, and B. Vanlı, “Development and Design and Heat Treatment of Production, Storage and Mine Drilling Pipes in Petroleum and Geothermal Industries”, DUBİTED, vol. 8, no. 1, pp. 410–417, 2020, doi: 10.29130/dubited.540762.
ISNAD Topcu, İsmail et al. “Development and Design and Heat Treatment of Production, Storage and Mine Drilling Pipes in Petroleum and Geothermal Industries”. Düzce Üniversitesi Bilim ve Teknoloji Dergisi 8/1 (January 2020), 410-417. https://doi.org/10.29130/dubited.540762.
JAMA Topcu İ, Devrım A, Unal B, Vanlı B. Development and Design and Heat Treatment of Production, Storage and Mine Drilling Pipes in Petroleum and Geothermal Industries. DUBİTED. 2020;8:410–417.
MLA Topcu, İsmail et al. “Development and Design and Heat Treatment of Production, Storage and Mine Drilling Pipes in Petroleum and Geothermal Industries”. Düzce Üniversitesi Bilim Ve Teknoloji Dergisi, vol. 8, no. 1, 2020, pp. 410-7, doi:10.29130/dubited.540762.
Vancouver Topcu İ, Devrım A, Unal B, Vanlı B. Development and Design and Heat Treatment of Production, Storage and Mine Drilling Pipes in Petroleum and Geothermal Industries. DUBİTED. 2020;8(1):410-7.